DoorHan SWING-5000 User manual

INSTALLATION MANUAL
MOTOR FOR SWING LEAF GATES
SWING-3000/5000

Contents
INSTALLATION MANUAL................................................................................................................................................................................................1
MOTOR FOR SWING LEAF GATES .................................................................................................................................................................................1
SWING-3000/5000................................................................................................................................................................................................................1
Contents .................................................................................................................................................................................................................................2
GENERAL SAFETY INSTRUCTIONS FOR INSTALLATION AND MAINTENANCE................................................................................................3
TOOLS AND MATERIALS .................................................................................................................................................................................................4
WARNINGS FOR THE INSTALLER..................................................................................................................................................................................6
FUNCTIONS.........................................................................................................................................................................................................................7
TECHNICAL SPECIFICATIONS........................................................................................................................................................................................8
Dimensions.........................................................................................................................................................................................................................9
COMPONENTS SET ..........................................................................................................................................................................................................10
ASSEMBLY ........................................................................................................................................................................................................................11
Preliminary checks...........................................................................................................................................................................................................11
INSTALLATION.................................................................................................................................................................................................................14
CONTROL BOARD............................................................................................................................................................................................................20
Technical specifications...................................................................................................................................................................................................20
Electrical connections......................................................................................................................................................................................................22
PROGRAMMING...............................................................................................................................................................................................................24
Radio controls encoding.......................................................................................................................................................................................................27
START UP...........................................................................................................................................................................................................................28
REPAIRS.............................................................................................................................................................................................................................28
MAINTENANCE ................................................................................................................................................................................................................28
TROUBLESHOOTING.......................................................................................................................................................................................................29
NOTES.................................................................................................................................................................................................................................30

GENERAL SAFETY INSTRUCTIONS FOR INSTALLATION AND MAINTENANCE
•For an efficient and safe automated door, correctly observe the installation procedures and instructions for use.
•Incorrect installation and use can cause serious damage to persons and property.
•Carefully read the whole installation manual before you begin installing.
•Do not make any modifications which are not mentioned in this manual.
•Do not install the operator for uses other than those indicated.
•To fasten, use the supplied accessories or, in any case, fastening systems (screws, expansion plugs, etc.) suitable for the type of support
and for the mechanical stresses exerted by the automated system.
•Check if the gate conforms to standards EN12604 and EN 12605 (the information can be found in the documentation accompanying the
gate itself). For non-EU countries, the above mentioned standards must be observed in addition to the national standard references to
obtain a suitable safety level.
•Make sure that the gate is correctly operational, and supplied with mechanical opening stops.
When installing we advise you to:
•obtain the material and tools indicated in the following paragraph “Tools and materials” and keep them near at hand.
•use a stable support for performing operations without a floor support.
•protect your face and hands adequately before making the holes with the drill.
•do not allow children to play near during installation, use and during the automated system release manoeuvre.
•remove any debris and objects which could hamper movement, before powering up the system.
•remove the gate’s closing mechanism to ensure the gate is closed by the automatism.
•stick on the warning stickers as shown in the instruction.
When you have finished installing we advise you to:
•Make sure that no part of the gate interferes with public spaces such as pavements and/or roads.
•Use the automated system observing the instructions in the “User’s guide”.
•Fill in, keep and update the maintenance register.
•The SWING automated system does not require periodic replacement of parts.
•Every month, run a functional check of the safety devices.

IMPORTANT! DANGER OF CRUSHING.
If the power cable of operator SWING is damaged, it must be replaced by qualified personnel, using a new cable of the same type. Do
not use different power cables.
TOOLS AND MATERIALS
Tools you will require to install the SWING operator:
1. Set of flat wrenches for hexagon head screws
2. Set of screwdrivers for cross-head and cut-head screws
3. Set of wall bits
4. Set of iron bits
5. Flat-nose pliers
6. Saw on metal
7. A hammer drill
8. Folding rule (2 m)

Material required for installing the SWING operator and the relevant accessories (if present):
Cable 2x0,5 mm2(emitting photocells, pulse generators for opening movement and stop)
Cable 4x0.5 mm2(receiver photocells)
Cable 2 x 1.5 mm2(power)
Use cables with an adequate degree of insulation.
The electric system must conform to the prescriptions in the chapter entitled “Warnings for the installer”.
The 230 Vac power cable must be laid and connected by a qualified installation technician.
Lay the cables in the appropriate pipes and do not allow loose cables to come into contact with moving parts of the automated system and the
gate.

WARNINGS FOR THE INSTALLER
ATTENTION! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or
incorrect use of the product could cause serious harm to people.
Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could
compromise the good condition/operation of the product and/or be a source of danger.
6) DOORHAN declines all liability caused by improper use or use other than that for which the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605. For non-EU countries, to obtain an adequate
level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.
9) DOORHAN is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised, or for any
deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445. For non-EU countries, to obtain an adequate level of safety, the
Standards mentioned above must be observed, in addition to national legal regulations.
11) Before attempting any job on the system, cut out electrical power.
12) The mains power supply of the automated system must be fitted with an allpole switch with contact opening distance of 3mm or greater. Use
of a 6A thermal breaker with all-pole circuit break is recommended.
13) Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
14) Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.
15)The safety devices (EN 12978 standard) protect any danger areas against mechanical movement Risks, such as crushing, dragging, and
shearing.
16) Use of at least one indicator-light (e.g. LAMP ) is recommended for every system, as well as a warning sign adequately secured to the frame
structure.
17) DOORHAN declines all liability as concerns safety and efficient operation of the automated system, if system components not produced by
DOORHAN are used.
18) For maintenance, strictly use original parts by DOORHAN.
19) Do not in any way modify the components of the automated system.

20) The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to the user
the warnings handbook supplied with the product.
21) Do not allow children or adults to stay near the product while it is operating.
22) Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntarily.
23) Transit through the leaves is allowed only when the gate is fully open.
24) The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.
25) Maintenance: check at least every 6 months the efficiency of the system, particularly the efficiency of the safety devices (including, where
foreseen, the operator thrust force) and of the release devices.
26) Anything not expressly specified in these instructions is not permitted.
FUNCTIONS
These instructions apply to the following models: Operators SWING
The SWING AUTOMATION SYSTEM for swing gates comprises two electromechanical operators which drive the gate leaves by means of a
worm screw. The system locks mechanically; therefore no electric lock is required.
To obtain anti-crushing protection, you have to use electronic control units with a torque control electronic device.
The SWING automation was designed and manufactured to control access of vehicles.
Avoid any other use whatever.

TECHNICAL SPECIFICATIONS
Swing-5000
Leaf width, m Leaf weight, kg
2.00 1000
2.50 800
3.00 600
4.00 500
5.00 400
Model Swing-3000 Swing -5000
Power supply (V ~ / 50 Hz.) 230
Maximum absorbed power (W) 150 150
Absorbed current 1,2 A
Thrust force (N) 3000 3000
Type of use continuous
Courtesy light (V ~/W) 230 / 25 max.
Standard speed (sm/sec) 1,5
Nut useful travel (mm) 3000 5000
Protection class For indoor use only (IP54)
Operating ambient temperature (°C) -40 / +55
Condenser 10 mkF
Drive Chain
Leaf width, m Leaf weight, kg
2.00 800
2.50 600
3.00 400
Swing-3000

Dimensions
1. Cover
2. Front bracket
3. Rear joint
4. Rear bracket
5. Release unit
6. Worm gear

COMPONENTS SET
№ Component Quantity
1 Opener 2
2 Front bracket 2
3 Rear joint 2
4 Rear bracket 2
5 Fixing set 1
6 Control board 1
7 Keyswitch 1
8 Lamp 1
9 Photocells 1
10 Manual 1

ASSEMBLY
Preliminary checks
To ensure trouble-free operation, make sure that the gate (whether existing or yet to be installed) has the following specifications:
• max. length of each gate leaf in accordance with recomendations
• strong and rigid leaf frame
• smooth gate movement, with no stiff points
• hinges in good condition
• mechanical travel limit stops
If any welding or brazing has to be done on the gate, do this before installing the automation system. The good order of the structure directly
influences the reliability and safety of the automation system.
BEFORE BEGINNING YOUR INSTALLATION OF YOUR ATI SYSTEM, CHECK THE FOLLOWING:
* YOUR GATE PIERS OR POSTS ARE SUFFICIENTLY STRONG ENOUGH TO SUPPORT THE GATES AND OPERATORS AND THE GATES SWING
FREELY AND THERE IS NO FRICTION BETWEEN THE MOVING PARTS.
* MEASUREMENT C MUST NOT BE GREATER THAN THE VALUE SHOWN BELOW. IF THIS IS THE CASE, IT IS NECESSARY TO MODIFY THE PILLAR
SO THAT THIS MEASUREMENT CORRESPONDS.
Dimension C must be no greater than 120mm for 90 opening and
no greater than 70mm for a 130 opening.
* ENSURE THAT A GATE CENTRE STOP IS SECURELY CONCRETED INTO THE GROUND AND AS A GUIDE, THE CENTRE STOP
SHOULD NOT PROTRUDE OUT OF THE GROUND NO MORE THAN 65mm, IF IT IS MUCH HIGHER IT MAY CATCH ON THE UNDER-
SIDE OF A CAR.

1.2 - Basic Cable Layout
THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR A PAIR OF MOTORS.
THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND PROTECTED IN ACCORDANCE WITH THE 16TH
EDITION ELECTRICAL REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS.
WHEN INSTALLING WIRES OUTDOORS THE CABLE APPROACH TO ALL DEVICES MUST BE FROM BELOW TO CREATE A
“DRIP-LOOP” AND THEREBY AVOID UNNECCESSARY WATER INGRESS.
WHEN INSTALLING LOW VOLTAGE CABLE AROUND THE GATEWAY IT IS ADVISED TO PUT ALL LOW VOLTAGE CABLE IN
EITHER DUCTING OR ALKATHENE PIPING. ALL CABLE JOINTING SHOULD BE CARRIED OUT ABOVE GROUND.

1.3 - Low Voltage Cable Layout
ALL CAME ACCESSORIES CAN BE WIRED 0.2m STRANDED CABLE (BUGLAR ALARM TYPE). THE TUNED ANTENNA SHOULD
BE WIRED WITH COAXIAL CABLE (RG59).

INSTALLATION
- To ensure you work in safe conditions, we advise you to install the operator while keeping the door fully closed.
- Use all the specified anchorage points.
- The fastening systems must be suitable for the type of support and sufficiently tough.
- Protect your hands and face adequately while drilling the holes.
- Read this chapter to the full before you begin installing.
1.4 - Attaching Brackets
WELD THE 9 HOLE BRACKET TO THE FIXING PLATE THEN SECURLEY ATTACH THE FIXING BRACKET TO THE PIER OR
POST, OBSERVE MEASUREMENT A AND B BETWEEN THE HINGE PIN AND THE CENTRAL HOLE IN THE BRACKET.

1.5 - Attaching the Rear Bracket
THE REAR BRACKET IS EQUIPPED WITH ADDITIONAL HOLES TO MAKE INSTALLATION OF THE GATE MOTOR EASIER, OR
TO CHANGE THE OPENING ANGLE OF THE GATE. THE REAR BRACKET CAN BE LENGHENED OR SHORTENED TO SUIT THE
INDIVIDUAL INSTALLATION SITE AND THE POSITION OF THE GATES (WITH RESPECT TO THE PILLARS).
N.B IF MEASUREMENT B IS INCREASED, THE ANGLE OF APETURE IS REDUCED. THIS THEREFORE REDUCES THE
PERIPHERAL SPEED AND INCREASES THE THRUST EXERTED BY THE MOTOR ON THE GATE. IF MEASUREMENT A IS INCREASED,
THE ANGLE OF APERTURE IS INCREASED. THIS THEREFORE INCREASES THE PERIPHERAL SPEED AND REDUCES THE THRUST
EXERTED BY THE MOTOR ON THE GATE.
WHEN THE REAR BRACKET IS SECURELY ATTACHED TO THE PIER OR POST, INSERT THE BUSH INTO THE DESIRED HOLE
AND ATTACH THE REAR JOINT ARM, LUBRICATING WITH A NEUTRAL GREASE.

1.6 - Attaching the Front Bracket
WITH THE GATE IN THE FULLY CLOSED POSITION WELD THE FRONT BRACKET TO THE FIXING PLATE THEN ATTACH IT TO
THE GATE. THE ANCHOR PLATE MUST BE HORIZONTALLY ALIGNED WITH THE REAR BRACKET MOUNTED ON THE PEIR OR
POST ENSURING DIMENSION IS OBSERVED.
N.B WHEN INSTALLING THE UNIT ON SPECIAL FRAMES, IT MAY BE NECCESSARY TO FIT ADDITIONAL SPACERS WITH A
MINIMUM THICKNESS OF 10mm IN ORDER TO PREVENT CONTACT BETWEEN THE OPERATOR AND THE GATE WING.

2.3 - Installing the Motors
WITH THE COVERS REMOVED INSTALL THE MOTOR ON THE TWO BRACKETS AND SECURE THE MOTOR WITH THE NUTS
AND BOLTS PROVIDED.

2.4 - Adjusting the Open Stop Microswitch
MANUALLY RELEASE THE REDUCTION GEAR BY INSERTING THE RELEASE KEY AND TURNING IT 180.
MOVE THE GATE TO THE DESIRED OPEN POSITION. LOOSEN THE SCREWS WHICH HOLD THE MICROSWITCH IN POSITION.
SLIDE THE MICROSWITCH ON THE SUPPORT PLATE UNTIL THE MICROSWITCH IS TRIPPED. THEN TIGHTEN THE SCREWS TO
ANCHOR THE MICROSWITCH IN POSITION.

2.5 - Wiring the Motors
ENSURE BOTH MOTORS ARE ADEQUATELY EARTHED.
Fitting the Control Panel in the Casing
Securely fasten the control panel PCB to the casing with the screws supplied.

CONTROL BOARD
Technical specifications
Power supply 230 V~ ( +6% -10%) - 50 Hz
Absorbed power 10 W
Motor max. load 800 W
Accessories max. load 0,5 A
Electric lock max. load 15 VA
Operating ambient
temperature -20 °C +55 °C
Protection fuses 2 (see fig. 1)
Function logics Automatic / Semi-automatic / "Stepped" Safety device / Semi-automatic B/ Dead-man C
/ "Stepped" semi automatic
Opening/closing time Programmable (from 0 to 120 s)
Pause time 0, 10, 20, 30, 60, 120 s
Closing leaf delay 0, 5, 10, 20 s
Opening leaf delay 2 s (Can be disabled with the dip-switch)
Thrust force Dip-switch adjustable on 8 levels for each motor
Terminal board inputs Open / Open free leaf / Stop / Opening safety devices / Closing safety devices / Power
supply + Earth
Terminal board outputs Flashing lamp - Motors - 24 Vdc accessories power supply - 24 Vdc