ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-2
TABLE OF CONTENTS - Continued
Section III.
PREPARATION FOR USE
................................
1-6
1-10 Inspecting and Servicing Engine. .........................
1-6
CHAPTER 2 OPERATION
........................................
2-1
Section I.
PRINCIPLES OF OPERATION
..............................
2-1
2-1
Introduction. .....................................
2-1
2-2 Cooling System. ...................................
2-1
2-3 Lubrication System. .................................
2-1
2-4 Fuel System. .....................................
2-1
2-5 Electrical System. .................................. 2-2
Section II. OPERATING INSTRUCTIONS. .............................
1-3
CHAPTER 3 MAINTENANCE ......................................
3-1
Section I. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) ........
3-1
3-1
PMCS Procedures. ..................................
3-1
Section II.
TROUBLESHOOTING
................................... 3-3
3-2 Troubleshooting Procedures. ........................... 3-3
Section III. GENERAL MAINTENANCE ..............................
3-11
3-3
General.
.......................................
3-11
3-4 Disassembly and Assembly Sequence for Overhaul. ............ 3-12
Section IV. COOLING SYSTEM MAINTENANCE ........................ 3-16
3-5
General.
....................................... 3-16
3-6 Thermostat. ..................................... 3-16
3-7 Water Pump. .................................... 3-18
Section V. FUEL SYSTEM MAINTENANCE ...........................
3-21
3-8
General.
.......................................
3-21
3-9 Fuel Filter Assembly. ...............................
3-21
3-10 Fuel Injectors and Piping. ............................ 3-24
3-11
Fuel Injection Pump. ...............................
3-31
3-12 Bleeding and Priming Fuel System. ...................... 3-65
3-13 Fuel Injection Pump Timing. ........................... 3-65
Section VI. LUBRICATION SYSTEM MAINTENANCE .................... 3-69
3-14 Oil Filter. ....................................... 3-69
3-15 Oil Pressure Relief Valve ............................. 3-70
3-16 Oil Piping ......................................
3-71
3-17 Oil Pan ........................................ 3-73
3-18 Oil Pump ....................................... 3-75
3-19 Oil Pressure Test .................................. 3-76
Section VII. INTAKE AND EXHAUST SYSTEM MAINTENANCE ............... 3-79
3-20 PCV Assembly ................................... 3-79
3-21
Intake and Exhaust Manifolds .......................... 3-82
Section VIII. ELECTRICAL SYSTEM ................................. 3-85
3-22 Glow Plugs ..................................... 3-85
3-23 Starter Assembly ................................. 3-85
3-24 Alternator ...................................... 3-93
ii
Change 2
