Doosan DL300A Install guide

Original InstructionsCopyright DOOSAN 2012
Serial Number 10001 and Up
Shop Manual
DL300A Wheel Loader
950106-00897E
June 2012
DOOSAN and the DOOSAN logo are registered
trademarks of DOOSAN Corporation in the United
States and various other countries around the
world.

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Table of Contents
Page I
1Table of Contents
Safety
Wheel Loader Safety ............................................................................ SP002667
Specifications
Specification for DL300A ...................................................................... SP002696
General Maintenance
General Maintenance Instructions........................................................ SP002454
Standard Torques................................................................................. SP002404
Drivetrain
Transmission and Torque Converter (ZF 4WG-210) ............................ SP002698
Transmission Error Codes (ZF) ............................................................ SP002673
Axle (ZF - MT-L 3085 II / 3095 II) ......................................................... SP002700
Drive Shaft ............................................................................................ SP002713
Brake
Service Brake ....................................................................................... SP002701
Brake Supply Valve .............................................................................. SP002714
Parking Brake ....................................................................................... SP002715
Brake Pedal Valve ................................................................................ SP000874
Accumulator.......................................................................................... SP002677
Steering
Power Steering System ........................................................................ SP002706
Steering Unit ......................................................................................... SP002479
Flow Amplifier ....................................................................................... SP002481
Jerk Softener and Accumulator ............................................................ SP002482
Emergency Steering ............................................................................. SP002483
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Table of Contents
Page II
Frame
Articulation Center ................................................................................ SP002716
Counterweight....................................................................................... SP000130
Tank
Oil Tank ................................................................................................ SP002709
Fuel Tank.............................................................................................. SP002711
Hydraulics
Cylinders............................................................................................... SP001027
Main Pump............................................................................................ SP002717
Main Control Valve ............................................................................... SP002707
Load Isolation System .......................................................................... SP002718
Cooling System..................................................................................... SP002719
Pilot System.......................................................................................... SP002683
Hydraulic Schematic DL300A ............................................................... SP002703
Electrical System
Air Conditioner...................................................................................... SP000172
Electrical System .................................................................................. SP002712
Electrical Schematic DL300A ............................................................... SP002720
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1Safety
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SP002667
Page 1
Wheel Loader Safety
SP002667
WHEEL LOADER SAFETYSP002667
Wheel Loader
Safety
Edition 1
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SP002667
Wheel Loader Safety
Page 2
MEMO
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SP002667
Page 3
Wheel Loader Safety
Table of Contents
Wheel Loader Safety
Safety Instructions ................................................ 5
Applicable Models ................................................ 5
Safety Messages .................................................. 6
Safety Decals ....................................................... 7
General................................................................. 7
Transportation .................................................... 17
Operation............................................................ 19
Maintenance ....................................................... 37
Environment and Circumstances........................ 52
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SP002667
Wheel Loader Safety
Page 4
MEMO
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