Doosan L6-60HZ-T4F User manual

LIGHT TOWER MODELS
L6-60HZ-T4F (D48)
L8-60HZ-T4F (D49)
LS-60HZ-T4F (D56)
LSC-60HZ-T4F
(E06)
LSCWKUB-60HZ-T4F (E83)
LSCWKUB-50HZ-T4F (E84)
LSWKUB-60HZ-T4F (F86)
LSCWKUB-60HZ-T4F (G08)
LSCWKUB-50HZ-T4F (G09)
LS60HZ-T4F (G12)
L8-60HZ-T4F (G11)
L6-60HA-T4F (G10)
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
PN: 22924369 (07-2015) Rev E
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.
OPERATION and MAINTENANCE
MANUAL

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TABLE OF CONTENTS
Operating & Maintenance Manual
TITLE PAGE
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
GENERAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
L6 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
L6 Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
L8 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
L8 Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
LS Operating Controls and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
LSC Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
LSC Control Panel (60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
LSC Control Panel (50 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Winch Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Manual Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Electric Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Action Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Trouble Shooting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

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Foreword

Operating & Maintenance Manual Foreword
6
Information
The contents of this manual are considered to be proprietary and confidential to Doosan
Infracore Portable Power (herein referred to as “Portable Power”), and should not be
reproduced without the prior written permission of Portable Power.
Nothing contained in this document is intended to extend any promise, warranty, or
representation, expressed or implied, regarding the Portable Power products described
herein. Any such warranties or other terms and conditions of sale of products shall be in
accordance with the standard terms and conditions of sale for such products, which are
available upon request.
This manual contains instructions and technical data to cover all routine operation and
scheduled maintenance tasks by operation and maintenance staff. Major overhauls are
outside the scope of this manual and should be referred to an authorized Portable Power
Service department.
All components, accessories, pipes, and connectors added should be:
• of good quality, procured from a reputable manufacturer and, wherever possible, be
of a type approved by Portable Power.
• accompanied with instructions for safe installation, operation, and maintenance.
Details of approved equipment are available from Portable Power Service department. Use of
repair parts other than those included within the approved parts list may create hazardous
conditions over which Portable Power has no control. Therefore, Portable Power cannot be
held responsible for equipment in which non-approved repair parts are installed.
Portable Power reserves the right to make changes and improvements to products without
notice and without incurring any obligation to make such changes or add such improvements
to products sold previously.
The intended uses of this unit areoutlined below and examples of unapproved usage are also
given. However, Portable Power cannot anticipate every application or work situation that may
arise. If in doubt, consult supervision.
This unit has been designed and supplied for above ground operation.

Foreword Operating & Maintenance Manual
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This unit should NOT be used:
A. Outside the ambient temperature range specified in the General Data Section
of this manual.
B. When an actual or foreseeable risk of hazardous levels of flammable gases or
vapors exists.
C. With other than Portable Power approved components.
D. With guards, controls, or switches missing or disabled.
E. For storage or transportation of materials inside or on the enclosure.
Portable Power accepts no responsibility for errors in translation of this manual from the
original English version.
You, as the customer, are expected to provide certain service and maintenance items. Your
Portable Power dealer will provide all other more detailed service and maintenance items on
a special preventive maintenance schedule for each unit. It is very important that the minimum
service and maintenance requirements explained in this manual be performed at the required
intervals. Exceeding these intervals may reduce the reliability of the unit.
The purpose of this manual is to train the operator with functions, operation, and basic service
and maintenance requirements of the unit. During the preparation of this manual, every effort
was made to ensure the accuracy and adequacy of the contents.

Operating & Maintenance Manual Foreword
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Safety

Operating & Maintenance Manual Safety
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Safety
Safety Precautions
General Information
Never operate unit without first observing all safety warnings and carefully reading the
Operation and Maintenance Manual shipped from the factory with this machine.
Ensure the operator reads and understands the decals and consults the manuals before
maintenance or operation.
Ensure maintenance personnel are adequately trained, competent, and have read the
manuals.
Ensure all protective covers are in place and the canopy/doors are closed during operation.
The specification of this machine is such that the machine is not suitable for use in flammable
gas risk areas. If such an application is required, all local regulations, codes of practice, and
siterulesmustbeobserved.Toensurethemachinecanoperateina safe and reliable manner,
additional equipment, such as, gas detection, exhaust spark arrestors, and intake (shut-off)
valves may be required, dependent on local regulations or the degree of risk involved.
A weekly visual check must be made on all fasteners/fixing screws securing mechanical parts.
In particular, safety-related parts, such as, coupling hitch, drawbar components, road-wheels,
and lifting bail should be checked for total security.
All components which are loose, damaged, or unserviceable must be rectified without delay.
Thisunit produces loud noise with thedoorsopen.Extendedexposuretoloudnoisecancause
hearing loss. Always wear hearing protection when doors are open.
Never inspect or service unit without first disconnecting battery cable(s) to prevent accidental
starting.
Do not use petroleum products (solvents or fuels) under high pressure as this can penetrate
the skin and result in seriousillness. Wear eye protection while cleaning unit with compressed
air to prevent debris from injuring eye(s).
Rotating fan blade can cause serious injury. Do not operate without fan guard in place.
Use care to avoid contacting hot surfaces (engine exhaust manifold and piping).
Never operate unit with guards, covers, or screens removed. Keep hands, hair, clothing, tools,
blow gun tips, etc. well away from moving parts.

Safety Operating & Maintenance Manual
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WARNING
!
Extend and Retract the tower only in the vertical position.
WARNING
!
The tower must be operated in the vertical position with lock pin installed
and locked.
DANGER
!
Do NOT raise or position light tower under electrical power lines.
WARNING
!
Do NOT operate lights with missing or broken lens. Do NOT operate if
glass bulb is broken or punctured.
WARNING
!
Flammable Fuels - Do not fill tank when engine is running. Do not smoke
or use open flame in the vicinity of the unit or fuel tank. Do not permit
smoking, open flame, or sparks to occur near the battery, fuel, cleaning
solvents, or other flammable substances and explosive gases. Do not
operate unit if fuel has been spilled inside or near the unit.

Operating & Maintenance Manual Safety
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WARNING
!
Electrical Shock. Do not operate electrical equipment while standing in
water, on wet ground, or with wet hands or shoes. Use extreme caution
when working on electrical components. Battery voltage (12VDC) is
present unless the battery cables have been disconnected. Higher
voltage (potentially 240) is possibly present at all times.
WARNING
!
Always treat electrical circuits as if they are energized. Disable Start
Control before attempting any repair service. Disconnect all leads to
electrical power requirements and disconnect battery to prevent start up.
Grounding
Depending upon your application, it may be MANDATORY to ground this unit to earth or to
NOT ground this unit to earth. Comply with local electrical codes.
WARNING
!
The unit can produce high voltages, which can cause severe injury or
death to personnel and damage to equipment. This unit should have
proper internal and external ground when required by National Electrical
Code. The unit is internally grounded neutral to the frame. This internal
ground connection is essential for proper performance and personal
protection.
External grounding consists of connecting the machine neutral to a solid
earth ground and is the responsibility of the operator when grounding is
required by National Electrical Code, Article 250,and other local codes as
applicable. Several methods are employed to externally ground the unit
depending on the intended use and code requirements. In all cases, a
continuous length of splice-free copper cable, no smaller than AWG#8,
shall be used for the external ground conductor, when grounding is
required. A qualified, licensed electrical contractor, knowledgeable in
local codes, should be consulted.

Safety Operating & Maintenance Manual
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WARNING
!
Failure to properly ground the unit can result in severe injury or death.
Materials
Engine exhaust fumes may be produced during the operation of this unit. Avoid inhalation of
fumes.
WARNING
!
Avoid inhalation.
Ensure that adequate ventilation of the cooling system and exhaust gases is maintained at all
times. The following substances are used in the manufacture of this unit and may be
hazardous to health if used incorrectly:
• antifreeze
• engine lubricant
• preservative grease
• rust preventative
• diesel fuel
• battery electrolyte
WARNING
!
Avoid ingestion, skin contact, and inhalation of fumes.

Operating & Maintenance Manual Safety
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Do NOT start or operate this unit in a confined area. Avoid breathing exhaust fumes when
working on or near the unit.
This unit may include such materials as oil,diesel fuel, antifreeze, brake fluid, oil/air filters, and
batteries which may require proper disposal whenperforming maintenance and servicetasks.
Contact local authorities for proper disposal of these materials.
Battery
A battery contains sulfuric acid and can produce gases which are corrosive and potentially
explosive. Avoid contact with skin, eyes, and clothing. In case of contact, flush area
immediately with water.
WARNING
!
Do not attempt to jumpstart a frozen battery since this may cause it to
explode.
Exercise extreme caution when using an external method to jumpstart a unit. Verify the
electrical systems on the weak battery system and the external jump system are the same
voltage type system, 12VDC or 24VDC. Connect the Positive (+) terminal of the external
system to the Positive (+) terminal on the weak system. Connect the Negative (-) terminal of
the external system to the Negative (-) terminal of the weak system. Always disconnect the
two systems in reverse order.
Radiator
Hot engine coolant and steam can cause injury. Ensure the radiator pressure cap is removed
with due care and attention.
Do not remove the pressure cap from a HOT radiator. Allow radiator to cool before removing
pressure cap.
Transport
When loading or transporting machines, ensure the specified lifting and tie down points are
used.
When loading or transporting machines, ensure the towing vehicle, its size, weight, towing
hitch, and electrical supply are all suitable to provide safe and stable towing at speeds either,
up to the legal maximum for the country in which it is being towed or, as specified for the
machine model if lower than the legal maximum.

Safety Operating & Maintenance Manual
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Towing
WARNING
!
Do not tow these units (LS/L6/L8) in excess of 65 mph (104 km/hr).
Do not tow this unit (LSC) in excess of 45 mph (72 km/hr).
Do not tow unit with a vehicle whose towing capacity is less than the
gross weight of unit.
Steps for determining correct load limit:
• Locate the statement “The weight of cargo should never exceed xxx kg or xxx lbs”
on your vehicle’s placard.
• This figure equals the available amount of cargo and luggage load capacity.
• Determine the combined weight of luggage and cargo being loaded on the vehicle.
That weight may not safely exceed the available cargo and luggage load capacity.
Always ensure the wheels, tires, and towbar connectors are in safe operating condition and
tow bar is properly connected before towing.
Chock the wheels of the unit when it is not connected to the tow vehicle.
Do not store or transport material or equipment in or on the unit.
Do not exceed gross vehicle weight rating.
Before towing the unit, ensure:
• the tires and towing hitch are in serviceable condition.
• the canopy is secure.
• all ancillary equipment is stored in a safe and secure manner.
• the brakes and lights are functioning correctly and meet necessary road traffic
requirements.
• breakaway cables/safety chains are properly connected to the towing vehicle.
The unit must be towed in a level attitude in order to maintain correct handling, braking, and
lighting functions. This can be achieved by correct selection and adjustment of the vehicle
towing hitch and, on variable height running gear, adjustment of the drawbar.

Operating & Maintenance Manual Safety
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Safety Chains
Ensure the breakaway cable is securely coupled to the unit and also to a substantial anchor
point on the towing vehicle.
Ensure the cable length is as short as possible, while still allowing enough slackness for the
unit to articulate without the handbrake being applied.
Loop the chains onto the towing vehicle using the towing vehicle hitch as an anchor point, or
any other point of similar strength.
Ensure the effective chain length is as short as possible while still allowing normal articulation
of the unit and effective operation of the breakaway cable.
Welding
Prior to any welding on the unit, disconnect any control box connections and battery cables.
Open all circuit breakers and remove any external connections (except grounding rod, if
applicable). Connect the welding ground as close as possible to the area being welded.
Decals
Decals are located on the machine to point out potential safety hazards. Read and
follow these instructions. If you do not understand the instructions, inform your
supervisor.
Note there are different decal headings:
DANGER
!
(Red Background)
Indicates the presence of a hazard which WILL cause serious injury,
death, or property damage if ignored.

Safety Operating & Maintenance Manual
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WARNING
!
(Orange Background)
Indicates the presence of a hazard which CAN cause serious injury,
death, or property damage if ignored.
CAUTION
!
(Yellow Background)
Indicates the presence of a hazard which WILL or can cause injury or
property damage if ignored.
NOTICE
(Blue Background)
Indicates important set-up, operating, or maintenance information.
FREE SAFETY DECALS
To promote communication of Safety Warnings on products
manufactured by the Portable Power Division in Statesville, N.C.
Safety Decals are available free of charge. Safety decals are
identified by the decal heading: DANGER, WARNING, or
CAUTION. Decal part numbers are on the bottom of each decal
and are also listed in the units Parts Manual. Submit orders for
Safety Decals to the Statesville Parts Service Department. The
no charge order should contain only Safety Decals. Help
promote product safety! Replace decals that are not readable.

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General Data

Operating & Maintenance Manual General Data
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General Data
Maintenance Interval Kits
46618979 ................Filter Kit 250 hours - LSCWKUB
46618980 ................Filter Kit 500 hours - LSCWKUB
MODELS L6-60HZ-T4F L8-60HZ-T4F LS-60HZ-T4F LSWKUB-60HZ-
T4F LSC-60HZ-T4F
Rated Power Output -
kilowatts 68666
Number of Lamps 4 4 or 6 4 4 4
Type of Lamps MH-HPS
TH1000 MH HPS TH1500 MH HPS MH HPS MH
Engine Model (diesel) Kubota
D1105BG Kubota D1105BG Kubota D1105BG Kubota D1005BG Kubota D1005BG
Crankcase Capacity
(quarts/litres) 4.5/4.3 4.5/4.3 4.5/4.3 4.5/4.3 4.5/4.3
Coolant Capacity
(gallons/litres) 1.6/5.9 1.6/5.9 1.6/5.9 1.6/5.9 1.6/5.9
Unit Gross Weight with
fuel (pounds/kilograms) 2127/965 2127/965 1954/886 1954/886 1619/734
Unit Generator
Frequency (Cycles/
Seconds)
60 Hertz 60 Hertz 60 Hertz 60 Hertz 60 Hertz
Available Voltage 120/240V AC 120/240V AC 120/240V AC 120/240V AC 120V AC
Engine Speed 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm
Engine Electrical System 12 Volts DC 12 Volts DC 12 Volts DC 12 Volts DC 12 Volts DC
Fuel Tank Capacity
(gallons/liters) 27/102 27/102 27/102 27/102 28/106
Length, including towbar 15.2 ft (4.42
meters) 15.2 ft (4.42 meters) 15.2 ft (4.42 meters) 15.2 ft (4.42 meters) 13.9 ft (4.2 meters)
Height 7.4 ft (2.3
meters) 7.4 ft (2.3 meters) 7.4 ft (2.3 meters) 7.4 ft (2.3 meters) 5 ft 9 inches (1.5) meters)
Width 6.6 ft (2.0
meters) 6.6 ft (2.0 meters) 4.9 ft (1.5 meters) 4.9 ft (1.5 meters) 4.7 ft (1.5 meters)
Tire Size ST175/80D13 ST175/80D13 ST175/80D13 ST175/80D13 ST175/80D13
Cold Inflation Pressure 32 psi (220 kPa) 32 psi (220 kPa) 32 psi (220 kPa) 32 psi (220 kPa) 32 psi (220 kPa)
Maximum Towing Speed 65 mph (104 km/
hr) 65 mph (104 km/ hr) 65 mph (104 km/ hr) 65 mph (104 km/ hr) 45 mph (72 km/ hr)
Wind Speed Rating
(steady State-Maximum)
4 pt mounting system (2
outriggers, 2 jacks)
65 mph 65 mph 65 mph 65 mph 65 mph