DOSKO M2964020C User manual

1
Owner’s Manual
Operation, Maintenance and Safety Instructions
Commercial Road-Towable Brush Chipper
2964020 (510SD-9-30KD)
Make sure you completely read and understand this manual before using the brush chipper for the first
time. If you have any questions, contact your retail or rental dealer or DOSKO Customer Service at 1-
800-822-0295
WARNING
READ and UNDERSTAND this manual completely before using the chipper! Failure to properly
operate, and maintain this chipper could result in serious injury or death to the operator or bystanders.
All machines have hazards associated with their operation. This brush chipper has certain special
hazards that you must be aware of. As an operator or owner you have a duty to be aware of these
hazards and know preventive measures to avoid them. In particular, be aware of the following:
 Keep hands and feet away from inlet and discharge openings.
 Do not allow children under the age of 18 or untrained adults to operate.
 Wear eye protection and other personal protection against flying debris.
 Check that the chipper hood is secured and locked.
 Do not attempt to perform adjustments, declog or clean unit while engine is running.
 Make sure no children or bystanders are within 100 feet of chipping operation.
 Protect cars, windows and other objects within 100 feet from flying debris.
 Be aware of potential for carbon monoxide (CO) poisoning.
 Prevent fires/explosions from fueling by using precautions described.
 Avoid burns from engine by not touching hot exhaust.
 Avoid using in slippery, muddy, wet or icy conditions where falls may occur.
These and other hazards in the manual and summarized at the end under “Important Safety Information.”
STOP!
ADD ENGINE OIL, FUEL & BATTERY: Your brush chipper comes fully assembled and requires
only that you add engine oil to crankcase, fuel to tank, and a battery.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.
See the “Receiving Your Unit” section for instructions on whom to contact to report missing or damaged
parts. Any Questions, Comments, Problems, or Parts Orders
Call your dealer or DOSKO Customer Service 1-800-822-0295
MODEL NUMBER: 2964020
SERIAL NUMBER: _____________
M2964020C

Parts Explosions - Discharge Assembly - Rev C
44
Item
Part #
Description
Qty
Item
Part #
Description
Qty
1
785482
Discharge tube
1
13
785480
Deflector adjustment
1
2
785537
1/2” x 3" bent hitch pin
1
14
82122
1/2” USS flat washer
3
3
778459
Handle grip
1
15
783539
Spring
1
4
82118
1/2” x 3" HHSF
1
16
783605
T-Handle
1
5
785160
Clamp side 2
1
17
30312
Bridge pin
1
6
784313
Locking collar bolt
1
18
82027
3/8” nyloc nut
1
7
82037
1/2” nyloc nut
5
19
82028
3/8” USS flat washer
2
8
785158
Clamp side 1
1
20
82326
3/8" x 9" HHCS
1
9
785154
Cutting wheel guard
1
21
783600
Deflector/Chipper Hood
1
10
82333
5/8”-11 x 8" HHCS
1
22
82325
1/2”-13 x 1" HHCS
2
11
82332
5/8”-11 nyloc nut
1
23
82038
1/2” SAE flat washer
2
12
785156
Guard side lock
1
31
82327
1/2” x 2" HHCS
2
155
783543
Dosko decal
3

Parts Explosions - Cutter Wheel Assembly - Rev C
45
Item
Part #
Description
Qty
24
82388
1/2” x 2-3/4” HHCS
6
25
82288
5/8” Class G flange nut
8
26
785905
2-1/4”, 4 bolt flange bearing
2
27
785898
Spacer, flange bearing
1
28
783609
Shaft
1
29
783608
Cutting knife
2
30
783617
Cutting wheel
1
31
82327
1/2”-13 x 2” HHCS
8
32
82041
3/4” Split lock washer
10
33
82389
3/4”-16 x 1-3/4” HHCS, GR 8
10
34
783590
Flinger
2
35
82249
1/2” Class C nut
14

Parts Explosions - Trailer Assembly - Rev C
46

Parts Explosions - Trailer Assembly - Rev C
47
Item
Part #
Description
Qty
36
785140
Belt guard cover
1
37
783897
Jack
1
38
82340
1/2-13 x 8" Socket head CS
1
39
82352
5/8-11 x 2" Button head CS
1
7
82037
1/2-13 nyloc nut
2
40
783815
2.5" x 1.5" black cap, vinyl
1
42
779702
Ball coupler, includes fasteners
1
43
82286
5/8 USS flat washer
2
25
82288
5/8-11-class G flange nut
5
44
779542
Safety cable (pair)
1
45
785903
Trailer
1
4
82118
1/2” x 3" HHSF (Tension bolt)
1
14
82122
1/2” USS flat washer
1
46
82356
5/16-18 x 4.5" SHCS
1
47
785152
Smart feed cover
1
48
82020
5/16 nyloc nut
1
49
783938
Battery cable, positive
1
50
783937
Battery cable, negative
1
51
780200
Wheel
2
52
783575
Fender
2
53
785174
Battery box lid
1
54
82124
5/8-11 x 4" HHCS
4
55
37459
5/8" bent hitch pin w/ bridge pin
1
56
785170
Left taillight mount
1
57
785176
Leg
1
58
785172
Right taillight mount
1
59
127432
Tail light kit
1
60
39002
Taillight cage
2
61
36290
Bushing
2
62
783858
Axle assembly w/ 5-bolt hub
1
63
82351
5/8-11 x 1.75" HHCS
4
64
82350
5/8 SUW washer
4
65
82127
5/8 split lock washer
4
66
783760
Bed knife
1
184
785142
Belt guard patch plate
1
185
785562
License plate bracket
1

Parts Explosions - Hydraulic / Drive System - Rev C
48

Parts Explosions - Hydraulic / Drive System - Rev C
49
Item
Part #
Description
Qty
Item
Part #
Description
Qty
67
784850
30 hp Kubota engine
1
116
783851
1/2” x 86.5” Hose, 3/4”JIC x
3/4”JIC90 fitting
1
71
785389
Muffler
1
117
783850
1/2” x 76” Hose, 3/4”JIC x
3/4”JIC90 fitting
1
72
777345
1/4” Fuel line
2.1 ft
118
783837
1/2” MPT x 3/4” JIC straight
fitting
1
73
31881
Heat reflective sleeving
2 ft
119
783947
Flow controller
1
75
784803
Magnetic pickup wire harness
1
120
778705
1/2” MPT x 3/4” JIC elbow ftg
1
76
784119
Smartfeed system
1
121
5389
3/4” O-ring x 3/4” JIC fitting
1
77
784903
Engine Sheave
1
122
778557
3/4” O-ring x 3/4” JIC elbow
fitting
1
78
784981
B46 belt
1
123
783841
Flow valve cartridge
1
79
784021
1-7/16” Engine bushing
1
124
783843
Flow valve coil
1
80
784828
Pump sheave
1
125
4011
4” Suction strainer
1
81
784829
1/2” Pump bushing
1
126
783839
3/4” MPT x 1-1/6” JIC fitting
1
83
784980
BX53 belt
2
127
784802
Solenoid wire harness
1
85
784049
3/8” x 3/8” x 2-1/2” key
1
155
784282
Support cover, rear
1
86
784300
Sheave retaining washer
1
156
784290
Cover
1
87
82394
5/8”-18 x 2” HHCS
1
157
784995
Gum rubber
2
88
784904
Cutting wheel sheave
1
14
82122
1/2” USS flat washer
4
89
783740
1/2” x 1/2” x 3” key
1
158
784612
Stub shaft
1
90
777838
Hex plug
2
159
82371
1/2”-13 x 4-1/2” HHCS
2
91
777340
1/4” Hose barb
2
160
784660
Hood mount
1
92
784900
2” Cutting wheel bushing
1
19
82028
3/8” USS flat washer
2
93
82096
5/16”-18 x 3-1/2” Bolt
1
7
82037
1/2”-13 Nyloc nut
2
94
82091
5/16”-18 x 1” HHCS
4
161
784613
Engine shaft spacer
1
95
785144
Hydraulic pump mount
1
162
82368
M10 - 1-1/4” x 30mm HHCS
10
96
82100
5/16” lock washer
4
163
784696
Engine faceplate
1
97
82019
5/16”-18 Flange nut
4
164
82291
1/2”-13 flange locknut
8
99
784842
7/8” O-ring x 1-1/6” JIC elbow
1
165
82044
M8 - 1-14” x 16mm HHCS
5
100
783854
3/4” x 34” Hose, 1-1/16”JIC90 x
1-1/16” JIC90, sleeved
1
166
784994
Clutch
1
101
777831
Gear pump
1
168
785486
Control module assembly
1
102
783831
7/8” O-ring x 3/4” JIC straight ftg
1
169
785386
Fuel pump
1
103
783855
1/2” x 32” Hose, 3/4”JIC x
3/4”JIC90, sleeved
1
170
784990
3/16” Fuel line
2.5 ft
104
784976
Fuel tank
1
171
784609
Belt tension bracket
1
105
314115
Fuel cap
1
172
785387
Fuel filter
1
106
405A
Breather cap
1
173
784987
Air intake tube (2)
1
107
785150
Hydraulic tank
1
174
784986
Air intake tube (1)
1
108
4020
20 GPM capacity filter
1
175
784982
1-9/16” x 2-1/2” Hose clamp
6
109
783836
3/4” MPT x 3/4” JIC straight ftg
1
176
784979
Air intake elbow
3
110
783852
1/2”x19” hose, 3/4”JIC x 3/4”JIC
fitting
1
177
82038
1/2” SAE flat washer
7
111
783853
1/2”x 24” Hose, 3/4”JIC x
3/4”JIC90 fitting
4
178
82329
1/2” x 1-1/4” HHCS
8
112
783842
Flow valve body
1
179
784279
Throttle cable mount
1
113
783835
3/4” O-ring x 1/2” MPT straight
fitting
1
180
785437
Air cleaner
1
114
5027
1/2” MPT x 1/2” FPT elbow
1
181
784988
Throttle cable
1
115
783832
3/4”JIC swivel run tee fitting
2
182
784997
Hood lanyard
1
183
784989
Throttle cable pivot
1
186
784983
3/16” Hose barb
1

Parts Explosions - Infeed Assembly - Rev C
50
Item
Part #
Description
Qty
Item
Part #
Description
Qty
128
785166
Infeed roller pivot
1
144
82222
1/4” Nyloc nut
3
129
783746
Infeed roller
1
145
82075
1/4”-20 x 1-1/2” HHCS
3
130
784297
Infeed roller shaft
1
146
785148
Valve linkage
2
25
82288
5/8” Nut
2
147
783717
Hinge bar
1
131
82338
5/8” x 3” HHCS
2
148
783759
Valve
1
35
82249
1/2” Class C nut
16
109
783836
3/4” MPT x 3/4” JIC strght ftg
2
133
783716
1-1/2”, 4 bolt flange bearing
4
117
783850
1/2” x 76” Hose, 3/4” JIC x
3/4” JIC90
1
134
783752
Track roller
4
118
783837
1/2”MPT x 3/4” JIC, strght ftg
2
135
82042
3/4” flat washer
14
149
783849
1/2” x 54” Hose, 3/4” JIC90 x
3/4” JIC45
2
136
82341
3/4”-16 Nyloc nut
4
150
82316
1/2” x 1-3/4” HHCS
2
137
82337
3/4”-10 x 2” HHCS
2
151
783776
Hydraulic motor
1
138
784977
Infeed hopper
1
102
783831
7/8”oring x 3/4” JIC strght ftg
2
139
82023
3/8” x 1” HHSF
4
152
783620
Coupler
1
140
783532
Infeed hopper stop
1
153
784168
1/4” x 1/4” x 1” Key
1
141
783533
Control bar
1
154
82319
5/16-18 Set screw
2
142
785162
Infeed tray
1
116
783851
1/2” x 86.5” Hose, 3/4” JIC x
3/4” JIC90
1
143
784048
Latch
1
155
783543
Dosko decal
1
156
785105
510SD decal
1