Dotco 12-25 Series User manual
Page 2
45-8165EN
12/04/2015
Dotco®
Nomenclature
12 X 2 5 XX - XX XX OH
Product Classification
12 = Ergonomic Grinder/Sander
Throttle Type
L = Locking Lever
S = Locking Lever
Motor Size
2 = 0.9 hp
Handle Style
5 = Straight
Speed Options (RPM)
Front Exhaust
Rear Exhaust
00 = 23,000 80 = 25,000
02 = 18,000 82 = 18,000
Termination Code
01 = 200 Series Collet
36 = 300 Series Collet
77 =
Cone and Plug Wheel (12-2580 series)
Optional Collet (no extra cost)
200 Series 300 Series
08 = 1/8" 03 = 3/64"
10 = 5/32" 05 = 5/64"
12 = 3/16" 06 = 3/32"
14 = 7/32" 08 = 1/8"
18 = 9/32" 10 = 5/32"
20 = 5/16" 12 = 3/16"
22 = 11/32" M3 = 3mm
24 = 3/8" M6 = 6mm
M6 = 6mm
M8 = 8mm
Overhose Option (extra cost)
OH = Overhose (rear exhaust models only)
Page 3
45-8165EN
12/04/2015
Dotco®
Description
The original language of this manual is English.
Product Safety Information:
Intended Use:
This pneumatic grinder is to be used only for removing
material by utilizing appropriate abrasive wheels, rotary
les or other material removal cutting devices.
For additional product safety information refer to Apex
Tool Group, LLC or Apex Tool Group GmbH & Co.
OHG document GS-2007, General Safety Pneumatic
Grinders.
The grinder must not be modied in any manner unless
approved in writing by Apex Tool Group, LLC or Apex
Tool Group GmbH & Co. OHG. All safety devices must
be properly installed and maintained in good working
order.
EC Declaration of Conformity:
We afrm that this machine is in accordance with
the following EC regulations (2006/42/EC). Applied
harmonized standards are ISO 12100:2010-11.
The name, job function and address of the person
authorized to compile the technical le.
Mr. Vishnu Irigireddy
Director of Global R&D- Mechanical Engineering
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
_______________________
Signature: Vishnu Irigireddy
Date: 03/24/2015
Noise and Vibration:
Sound Level:
12(-)25 Front Exhaust ≤ 84 dB(A)
12(-)25 Rear Exhaust ≤ 81 dB(A)
Vibration:
12(-)25 Front Exhaust < 2.5 m/s2
12(-)25 Rear Exhaust < 2.5 m/s2
Air Line Lubrication:
Use Apex Tool Group, LLC or Apex Tool Group
GmbH & Co. OHG’s lightweight air tool oil (available
in quantities shown in the following chart) or an SAE-5
lightweight spindle oil.
Air Supply Line:
Service and Repair:
Tool service and repair should be performed by an
authorized Apex Tool Group, LLC or Apex Tool Group
GmbH & Co. OHG Center. Refer to the last page of this
manual for locations.
Disposal:
Observe local disposal guidelines for all
components of this tool and its packaging.
Copyright Protection:
Apex Tool Group, LLC or Apex Tool Group GmbH &
Co. OHG reserves the right to modify, supplement or
improve this document or the product without prior
notice. This document may not be reproduced in any
way, shape or form, in full or parts thereof, or copied to
another natural or machine readable language or to a
data carrier, whether electronic, mechanical, optical or
otherwise without the express permission of Apex Tool
Group, LLC or Apex Tool Group GmbH & Co. OHG
WARNING
Part No. Packaged Designation
45-0918 1 Quart (0.94 liter) Air Line Oil
45-0919 1 US Gallon (3.78 liter) Air Line Oil
Parameter Description
Air Hose
Minimum inside diameter:
5/16" (7.9mm)
Maximum length: 8.0' (2.4 m)
Working
pressure range
Performance rated at: 90 psi (620 kPa)
Compressed air
Air quality according to ISO 8573-1, quality
class 2.4.3
The compressed air must be clean and dry.
Page 4
45-8165EN
12/04/2015
Dotco®
Handle and Motor Assembly
“A”
12
Front Exhaust
3
45
13
15
16
17
30
25
20
19
5
24
22
11
18
9
21
10
8
28
26
Rear Exhaust
with Overhose
19
1
2
2
Rear Exhaust
6
7
14
Front
Exhaust
Rear
Exhaust
27
23
29
Page 5
45-8165EN
12/04/2015
Dotco®
Handle and Motor Assembly
EN
Description
1 14-0851 1 Housing Wrench
2 Table "A" 1 1 Inlet Adapter
3 01-2506 1 Exhaust Plug
4 2965PT 1 3 O-Ring
5 3036PT 1 3 O-Ring
6 01-2520 1 1 Diffuser
7 01-1032 1 1 Muffler
8 01-2519 1 3 Valve Spring
9 01-2518 1 1 Valve
10 01-2504 1 Valve Seat
11 1042 1 1 Lever Pin
12 01-2517 1 1 Lever Push Rod
13 01-1267 1 1 Lock-Off Lever Assembly
14 01-2560 1 Motor Housing
15 4293 1 3 Filter Disc
16 01-2016PT 1 Filter Retainer
17 538PT 1 2 Ball Bearing
18 7003PT 1 Rear End Plate (includes 1 Ref. 19)
19 1041 2 2 Pin
20 2255PT 1 Cylinder
21 7654S 1 Rotor
22 2017PT 1 Rotor Spacer
23 Table "A" 4 12 Rotor Blade
24 2256 1 Front End Plate (includes 1 Ref. 19)
25 2488PT 1 Shim Packet
26 500PT 1 2 Ball Bearing
27 Table "A" 1 Lock Ring (Front Exhaust Models)
28 2445PT 1 Lock Ring (Rear Exhaust Models)
29 01-2047PT 1 Collet Guard (Long)
30 01-2050PT 1 Collet Guard (Short)
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Illustration "A"
Ref Number # X
Table "A"
Ref. Description # 12(-)2500 # 12(-)2502 # 12(-)2580 # 12(-)2582
2 Inlet Adapter (w/o OH) 1 01-2505 1 01-2505 1 01-2505 1 01-2505
Inlet Adapter (w/ OH) ------ ------ 1 01-1031 1 01-1031
23 Rotor Blade 4 2253PT 4 2906 4 2253PT 4 2906
27 Lock Ring 1 2014PT 1 7085PT ------ ------
Page 6
45-8165EN
12/04/2015
Dotco®
Terminations
“B” Termination -01 (200 series collet) Termination -36 (300 series collet)
Termination -77 (cone and plug wheel)
1
2
3
6
7
8
45910
11
12
Page 7
45-8165EN
12/04/2015
Dotco®
Terminations
EN
Description
1 2054 1 Chuck Body
2 Table "B" 1 2 Collet (1/4" Standard)
3 2058PT 1 Collet Cap
4 14-0809 1 Wrench (9/16")
5 14-0812 1 Wrench (3/4")
6 1400PT 1 Chuck Body
7 Table "B1" 1 2 Collet (1/4" Standard)
8 208196PT 1 Nosepiece Cap
9 14-0807 1 Wrench (7/16")
10 14-0811 1 Wrench (11/16")
11 7525PT 1 Cone Wheel Arbor
12 14-0810 1 Wrench (5/8")
(#) Quantity
(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)
Termination: -36 (300 Series Collet)
Termination: -77 (Type 16-19 Cone and Plug Wheel)
Illustration "B"
Ref Number # X
Termination: -01 (200 Series Collet)
Table "B"
Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size
204 1/8" 208 * 1/4" 212 3/8"
205PT 5/32" 209 9/32" 213PT 6mm
206 3/16" 210PT 5/16" 216PT 8mm
207 7/32" 211PT 11/32"
* Standard Collet
200 Series Optional Collets
Table "B1"
Part No. Arbor Size Part No. Arbor Size Part No. Arbor Size
301PT 3/64" 305PT 5/32" 310PT 6mm
302PT 5/64" 306PT 3/16"
303 3/32" 308PT * 1/4"
304PT 1/8" 311 3mm
* Standard Collet
300 Series Optional Collets
Please note that all locations may not service all products.
Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility
to handle your service requirements.
POWER TOOLS SALES & SERVICE CENTERS
Apex Tool Group, LLC
1000 Lufkin Road
Apex, NC 27539
Phone: +1 (919) 387-0099
Fax: +1 (919) 387-2614
www.apexpowertools.com
England
Apex Tool Group
GmbH & Co. OHG
C/O Spline Gauges
Piccadilly, Tamworth
Staffordshire B78 2ER
United Kingdom
Phone: +44 1827 8727 71
Fax: +44 1827 8741 28
EUROPE | MIDDLE EAST | AFRICA
France
Apex Tool Group S.A.S.
25 rue Maurice Chevalier
B.P. 28
77831 Ozoir-La-Ferrière
Cedex, France
Phone: +33 1 64 43 22 00
Fax: +33 1 64 43 17 17
Germany
Apex Tool Group
GmbH & Co. OHG
Industriestraße 1
73463 Westhausen
Germany
Phone: +49 (0) 73 63 81 0
Fax: +49 (0) 73 63 81 222
Hungary
Apex Tool Group
Hungária Kft.
Platánfa u. 2
9027 Györ
Hungary
Phone: +36 96 66 1383
Fax: +36 96 66 1135
NORTH AMERICA | SOUTH AMERICA
Lexington, South Carolina
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
Phone: +1 (800) 845-5629
Phone: +1 (919) 387-0099
Fax: +1 (803) 358-7681
Canada
Apex Tool Canada, Ltd.
7631 Bath Road
Mississauga, Ontario L4T 3T1
Canada
Phone: (866) 691-6212
Fax: (905) 673-4400
Mexico
Apex Tool Group
Manufacturing México
S. de R.L. de C.V.
Vialidad El Pueblito #103
Parque Industrial Querétaro
Querétaro, QRO 76220
Mexico
Phone: +52 (442) 211 3800
Fax: +52 (800) 685 5560
Detroit, Michigan
Apex Tool Group
2630 Superior Court
Auburn Hills, MI 48236
Phone: +1 (248) 393-5640
Fax: +1 (248) 391-6295
Brazil
Apex Tool Group
Ind. Com. Ferram, Ltda.
Av. Liberdade, 4055
Zona Industrial Iporanga
Sorocaba, São Paulo
CEP# 18087-170
Brazil
Phone: +55 15 3238 3820
Fax: +55 15 3238 3938
ASIA PACIFIC
India
Apex Power Tools India
Private Limited
Gala No. 1, Plot No. 5
S. No. 234, 235 & 245
Indialand Global
Industrial Park
Taluka-Mulsi, Phase I
Hinjawadi, Pune 411057
Maharashtra, India
Phone: +91 020 66761111
Australia
Apex Tool Group
519 Nurigong Street, Albury
NSW 2640
Australia
Phone: +61 2 6058 0300
China
Apex Power Tool Trading
(Shanghai) Co., Ltd
Building A8, No. 38
Dongsheng Road
Pudong, Shanghai
China 201201
Phone: +86 21 60880320
Fax: +86 21 60880298
Japan
Apex Tool Group Japan
Korin-Kaikan 5F,
3-6-23 Shibakoen, Minato-Ku,
Tokyo 105-0011, JAPAN
Phone: +81-3-6450-1840
Fax: +81-3-6450-1841
Korea
Apex Tool Group Korea
#1503, Hibrand Living Bldg.,
215 Yangjae-dong,
Seocho-gu, Seoul 137-924,
Korea
Phone: +82-2-2155-0250
Fax: +82-2-2155-0252
45-8165EN | 1215 | © 2015 Apex Tool Group, LLC | Printed in USA
Louisville, Kentucky
Apex Tool Group
1000 Glengarry Drive
Suite 150
Fairdale, KY 40118
Phone: +1 (502) 708-3400
apexpowertools.com/service
Table of contents
Other Dotco Sander manuals
