Dover PSG MOUVEX HYDRIVE 2010A User manual
INSTRUCTIONS 206-A00 e
Section 206
Effective September 2018
Replaces March 2018
INSTALLATION
OPERATION
MAINTENANCE
SAFETY
STORAGE
Original instructions
HYDRIVE
2010A - 2020A
Your distributor :
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tel. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17
WARRANTY :
Hydraulic coolers are covered 24 months by warranty within the limits mentioned in our General Sales Conditions.
In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of MOUVEX,
warranty will be canceled.
2/16
NT 206-A00 09 18 Hydrive e
1. OVERALL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.1 Hydraulic circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.3 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.4 Priming the system . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.5 Engaging hydraulic motor . . . . . . . . . . . . . . . . . . . . . . .9
3.6 Adjusting the relief valve . . . . . . . . . . . . . . . . . . . . . . .10
3.7 Setting fan speed . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1 Pre-start up check list . . . . . . . . . . . . . . . . . . . . . . . . .12
4.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . .13
5.2 Return filter replacement . . . . . . . . . . . . . . . . . . . . . .13
5.3 Fan replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .14
7. STORAGE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . .15
8. SCRAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9. CERTIFICATE OF CONFORMITY . . . . . . . . . . . . . . . . . .16
TABLE OF CONTENTS Page
HYDRAULIC COOLERS
SAFETY, STORAGE, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS : HYDRIVE 2010A & 2020A
NOTE :
The numbers after part names correspond to items in the
spare parts lists.
NOTICE :
The HYDRIVE MUST only be installed in systems which have been
designed by qualified engineering personnel. The system MUST
conform to all applicable local and national regulations and safety
standards.
This manual is intended to assist in the installation and operation of
the HYDRIVE and MUST be kept with the HYDRIVE.
HYDRIVE service shall be performed by qualified technicians ONLY.
Service shall conform to all applicable local and national regulations
and safety standards.
Thoroughly review this manual, all instructions and hazard warnings,
BEFORE performing any work on the HYDRIVE
Gloves shall be worn when handling sheet metal to avoid any risk of
injury.
Maintain ALL system and HYDRIVE operation and hazard warning
decals.
Definition of safety symbols
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual,
look for one of the following signal words and be alert to the
potential for personal injury, death or major property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or property
damage.
NOTICE
Indicates special instructions which are very important and
must be followed.
DANGER
WARNING
CAUTION
3/16
NT 206-A00 09 18 Hydrive e
1. OVERALL DIMENSIONS
HYDRIVE 2020
DISCHARGE
SUCTION
REVOLVING T 1”5/16 JIC M/F/M
$63,5$7,21
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HYDRIVE 2010
DISCHARGE
SUCTION
HYDRIVE2010A
OilFlowRate
15Ͳ32USGPM55Ͳ120l/min
Circuitpressure
2possibleversions:
170bar
270bar
Maximumpressureallowed
RVset@:
2465PSI
3916PSI
4061PSI
RVset@:
170bar
270bar
280bar
Fanspeed2800rpm2800rpm
Returnpressure15Ͳ75PSI1Ͳ5bar
HeatDissipation13.5HPfor70°Ftemperaturerise 10kwfor40°CTemperaturerise
FanMotorFlow1.5U.SGPM5.5l/min
Weight(Dry)53lbs24kg
OilTankCapacity2.5USGallons10liters
HYDRIVE2020A
OilFlowRate2020Ͳ150
2020Ͳ200
15Ͳ40USGPM
15Ͳ53USGPM
55Ͳ150l/min
55Ͳ 200l/min
Circuitpressure
Maximumpressureallowed
RVset@3625PSI
4061PSI
RVset@250bar
280bar
Fanspeed2800rpm2800rpm
Returnpressure15Ͳ75PSI1Ͳ5bar
HeatDissipation26HPfor70°Ftemperaturerise20kwfor40°CTemperaturerise
FanMotorFlow2.2U.SGPM8.2l/min
Weight(Dry)77lbs35kg
OilTankCapacity4.5USGallons17liters
4/16
NT 206-A00 09 18 Hydrive e
2. TECHNICAL DATA
5/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION
3.1 Hydraulic circuits
Figure 1 shows the hydraulic circuit for a single motor
drive system. If driving a motor in both directions, install a
directional control valve in the circuit as shown.
The HYDRIVE is NOT suitable for use for systems using
tipping rams (hydraulic cylinders).
NOTE
Use bulkhead fittings to prevent any overstressing of the
hoses and connections between the tractor and trailer.
Use a remote ON/OFF valve on hydraulic systems.
HYDRIVE 2010A & 2020A HYDRAULIC CIRCUIT
1. Adjustable relief valve
2. Fan speed control valve
3. Return line filter
4. Fan motor
5. Filter by-pass valve
6. Oil cooler radiator
7. Fan
NOTES
The driven machine, pump or compressor, will start
automatically when the hydraulic pump is engaged unless
a remote ON/OFF control valve is installed in the system.
A cold start bypass protects the cooler and quickly
warms the oil to its normal working temperature.
NOTICE :
The HYDRIVE must only be installed in sys-
tems designed by qualified engineering per-
sonnel. System design must conform with all
applicable regulations and codes and must
provide warning of all system hazards.
Figure 1
System layout
HYDRIVE
PTO
Pump
Hydraulic
pump
Non-spill couplings
“T” connector
fitting
Oil tank
High pressure oil
1
3
4
5
6
7
Hydraulic
pump
Low pressure oil (return)
2
6/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION (continued)
3.2 Mounting
1. Position the HYDRIVE so that the filler plug and the
gauge are accessible, and that the front of the radiator
(where the air exits) is not obstructed.
NOTE :
For easy installation, the gauge can be mounted on
either side of the tank.
2. The HYDRIVE must be mounted using at least four of
the eight mounting holes and the anti-vibration pads
supplied. The minimum distance between attachment
points must be 7 inches (180 mm).
Do not put any strain on the tank fabrication or distort
the mounting lugs.
To help reduce the vibration and stress between the
truck frame and HYDRIVE, users may install additio-
nal mounting brackets to offset the HYDRIVE from the
frame rail and adapt the anti-vibration pads supplied.
The brackets are application specific and must be
made by the installer when needed.
The HYDRIVE must be mounted as high above the
hydraulic pump as possible to avoid hydraulic pump
cavitation.
C1 : Metallic bore Ø
C2 : Dampener Ø
F : Free height
R : Necessary radii on angles
Using the supplied washers contributes to the vibra-
tion protect.
3. Mount the HYDRIVE in a position away from the wheels
and road spray to protect the radiator from impact
damage from road debris, stones, loose hoses, etc.
(see Figure 2).
4. Allow provisions and space to install test equipment in
the discharge line of the HYDRIVE (see Figure 3-4).
Mounting braket
HYDRIVE
2010/2020
Washer (supplied)
Ø A
mm
Ø B
mm
Ø C1
mm
Ø C2
mm
D
mm
E1
mm
F
mm
R
mm
Weight
g
2010 10,4 33,2 19 20,1 12,3 9,5 31,7 1 43
2020 13,5 47,7 31,7 33 19,8 14 49,2 1,5 142
WARNING
FAILURE TO SET THE VEHICLE EMER-
GENCY BRAKE AND CHOCK WHEELS
BEFORE PERFORMING SERVICE CAN
CAUSE SEVERE PERSONAL INJURY
OR PROPERTY DAMAGE.
Hazardous machinery
can cause severe
personal injury or
property damage.
7/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION (continued)
3.2.1 CONNECTING
1. Connect the suction hose from the hydraulic block port
marked "Pump" to the inlet of the hydraulic pump via
bulkhead fittings. The suction hose must be a steel wire
reinforced, vacuum rated, suction hose. See board
below.
Do not put any strain on the tank fittings. The suction
hose must be as short as possible, without any tight
bends or kinks. The hose must also be free of air leaks.
To minimize the possibility of cavitation, use the following
hose size guidelines :
NOTE
Hose length must follow hose manufactures
recommendations.
2. Pressure and return hoses must be connected using
pressure (swaged) type fittings, installed to the hose
manufactures recommendations.
3. All seals must be made using bonded washers, O-ring
or coned fittings.
MOUVEX does not recommend the use of PTFE tape
or liquid sealant, as these may contaminate the
hydraulic oil or plug the system.
4. Some hydraulic pumps and motors require a case drain
to return to the HYDRIVE tank. For these applications,
remove the tank drain plug 9 and connect the drain
line to ½" BSP female connection (Figure 3-4, Item 4).
5. Connect a high pressure hose from outlet of the hydrau-
lic pump to the inlet of the hydraulic motor. Insert a "T"
connector into this line and connect to the fitting on the
control block marked "MOTOR" (see Figure 1).
6. Connect the low pressure return hose from the driven
motor to the fitting on the control block marked
"RETURN". The return hose must be rated for mini-
mum 300 PSI (20 bar) working pressure.
7. On tractor/truck and semi-trailer mounted applica-
tions, hoses/piping to the hydraulic motor must be
connected by quick release (non-spill) couplings. To
reduce back-pressure on the motor, one size larger
couplings than the return line must be used.
NOTICE
QUICK RELEASE COUPLINGS MUST BE PROTECTED
FROM CONTAMINATION AND DAMAGE AND BE PROPERLY
CLEANED BEFORE RE-CONNECTION.
Optimum position
Various options for position
Figure 2
Mounting positions
Potential problem of cavitation
and road dirt
WARNING
QUICK RELEASE COUPLINGS MUST
BE FULLY CONNECTED. FAILURE TO
DO SO CAN CAUSE PERSONAL
INJURY OR PROPERTY DAMAGE.
Hazardous pressure
can cause
personal injury
or property damage.
WARNING
SYSTEM FITTINGS AND HOSES MUST
BE CAPABLE OF WITHSTANDING
OPERATING PRESSURES.
Hazardous pressure
can cause
personal injury
or property damage.
Hose bore size
Maximum recommended flow
GPM l/min
60 mm (2” ¼) 26 100
65 mm (2” ½) 40 150
80 mm (3”) 53 200
Hydrive connections
* T junctions are offered on NPT HYDRIVE.
3.3 Hydraulic oil
The System must be filled with one of the following anti-
foaming hydraulic oils, or an equivalent oil :
* For colder temperatures use KENDAL GLACIAL BLUE, HYD-
RELF XV32 or equivalent hydraulic oil of polar quality.
Before filling the tank with hydraulic oil, all hoses and fit-
tings as well as the tank must be rinsed with hydraulic oil
according to the following procedure :
1. Fill the oil reservoir with suitable hydraulic oil (see exam-
ples above).
2. Disconnect return hose at the control hydraulic block
and provide a suitable container to collect waste
hydraulic oil. Properly dispose of waste hydraulic oil.
3. Thoroughly flush the entire system, refilling the reservoir
as necessary, until free of all contamination.
4. Reconnect the return hose.
NOTICE
DO NOT ALLOW DEBRIS TO ENTER THE HYDRAULIC SYSTEM
DURING INSTALLATION OR SERIOUS DAMAGE TO SYSTEM
COMPONENTS MAY OCCUR.
Hydrive
2010
Hydrive
2020
1. Pump inlet 1" 1/2 NPT
1" 1/2 BSP
2" NPT
2" BSP
2. Pump return 1" 1/16 - JIC
3/4" BSP
1" 5/16 - JIC
1" BSP
3. Motor return 1" 5/16 - JIC
3/4" BSP
1" 5/8 - JIC
1" BSP
4. Drain 1/2" BSP
5. T-junction * 1" 1/16 - JIC 1" 5/8 - JIC
The characters in italics denote connections supplied with Hydrive
for North America.
Figure 3
HYDRIVE 2010A connections
2.
1.
5.
3.
4.
Figure 4
HYDRIVE 2020A connections
3.
1.
5.
4.
2.
Normal ambient temperature*
-9°C to 26°C
15°F to 80°F
26°C and more
80°F and more
BP ENERGOL HP32 ENERGOL HP46
SHELL TELLUS 32 TELLUS 46
CASTROL HYSPIN AWS 32 HYSPIN AWS 46
KENDALL AW32
ESSO NUTO - H 32 NUTO - H 46
TOTAL AZZOLLA 32 AZZOLLA 46
8/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION (continued)
3.4 Priming the system
BEFORE engaging the PTO follow these steps :
1. Fill the tank with the recommended hydraulic oil, until
the oil reaches the YELLOW mark of the gauge.
2. Non-spill (dry-break) couplings must be fully connected.
Failure to do so can damage the hydraulic motor seals.
3. Have a container of suitable hydraulic oil available to
refill the reservoir as necessary. DO NOT OVERFILL.
NOTE
Do not fill the reservoir while the hydraulic system is
running. The level drops during operation and returns
to the full level when not in operation.
4. Make sure the driven cargo pump (or compressor) is
vented and cannot develop pressure.
NOTICE
THE FOLLOWING SYSTEM PRIMING INSTRUCTIONS MUST
BE FOLLOWED TO AVOID ENTRAPPING AIR.
1. Depress the clutch and engage the PTO. Release the
clutch slowly. After approximately 2 seconds depress
the clutch and disengage the PTO.
2. To insure that all system components, hoses and fittings
are completely filled with hydraulic oil, crack the return
connection 3 at the hydraulic block allowing any trapped
air to escape.
3. During the priming procedure, insure that the hydraulic
oil does not drop below the RED mark of the gauge.
4. Operate any system selector valves and directional
control valves to insure that all hoses and fittings are
free of air.
5. Repeat steps 1 through 4 until system is fully primed.
6. Secure the hydraulic block return connection 3.
3.5 Engaging hydraulic motor
1. Move the system ON/OFF control valve and any directional
valves to the correct position for running the hydraulic
motor.
2. Increase tractor engine rpm to the required operating
speed.
NOTICE
DO NOT OVERSPEED THE TRACTOR ENGINE, AS THIS WILL
CAUSE SERIOUS DAMAGE TO SYSTEM COMPONENTS.
3. Inspect the hydraulic system for leaks. If any leaks are
present, shut down the system immediately and repair
as necessary. Return to the § PRIMING THE SYSTEM.
4. Following the procedure provided in the § SETTING FAN
SPEED, check the fan to verify the factory setting.
5. Using an optical tachometer, check the speed of the
driven unit. On engine-driven pump arrangements,
insure the engine speed is governed to prevent
overspeeding of the driven unit(s).
NOTICE
THE HYDRIVE MUST BE FREE OF VIBRATION, HYDRAULIC
OR MECHANICAL, WHEN IN OPERATION, OR SERIOUS
DAMAGE TO THE COMPONENT PARTS WILL OCCUR.
Badly connected return line couplings will damage the hydraulic
motor seals. Ensure the outer sleeve is fully seated in the direction
shown.
Figure 5
Coupling connection
Ensure both halves of the couplings are clean.
WARNING
SET THE VEHICLE EMERGENCY
BRAKE BEFORE ENGAGING THE PTO.
Hazardous machinery
can cause severe
personal injury or
property damage.
9/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION (continued)
10/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION (continued)
3.6 Adjusting the relief valve
The HYDRIVE is equipped with a pressure relief valve
that is factory set, the pressure value is stamped on the
plate (see § TECHNICAL DATA).
These settings are suitable for the majority of applica-
tions. Insure that the HYDRIVE setting is functional with
all ancillary equipment. '2127 exceed lowest system
component pressure rating or those of the hydraulic
cooler. $/:$<6 use an appropriately sized, calibrated
pressure gauge when adjusting the pressure relief
valve. The equipment required includes: 17 mm wrench
and 5 mm hex socket key.
1. Install test equipment in the high pressure line per the
manufacturers recommendations.
NOTE
The use of quick connect fittings in the hydraulic motor
line allows easier installation of test equipment.
2. With the system operating, and the driven unit(s) under
no load, loosen the pressure relief valve lock-nut by
turning it counter-clockwise, then turn the adjusting
screw one full turn clockwise.
3. Increase system pressure by turning the tester load
valve clockwise until a pressure of 10% ABOVE the
system operating pressure is obtained.
4. Turn the pressure relief screw counter-clockwise until
a decrease in pressure is seen on the tester. Note the
pressure at this point.
5. Tighten the pressure relief valve lock-nut, rechecking
the pressure on the tester has not exceeded the pres-
sure in step 4. If the pressure has changed, repeat
steps 2 through 4 until the desired pressure has been
obtained.
6. Turn OFF the system, bleed OFF all pressure, and
remove the test equipment. Reinstall the highpressure
line.
7. Following steps 1 through 6 in the § PRIMING THE SYSTEM,
refill and remove any trapped air.
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Pressure relief valve
Increase pressure with
load valve.
Test Unit
Monitor Flow
and Pressure
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3.7 Setting fan speed
The fan speed is factory set to 2800 rpm.
NOTE
The fan will not reach rated speeds without adequate
system pressure.
Fan speed may be adjusted to control the HYDRIVE
operating temperature.
The equipment required includes :
• optical tachometer,
• 4 mm allen key
• 13 mm wrench.
NOTICE
System components MUST be operating at full load
to properly set the fan speed.
NOTE
A minimum 725 PSI (50 bar) is required to operate the
fan. MOUVEX recommends the fan speed remain at
the factory setting of 2,800 rpm.
1. Operate hydraulic system at full load to properly set
fan speed.
NOTE
Creating an artificial load of the factory relief valve
setting, is the best way to set the fan speed. Refer
to the § ADJUSTING THE RELIEF VALVE.
2. Loosen the fan speed lock-nut by turning counterclock-
wise.
3. While constantly checking the fan speed with an optical
tachometer, decrease the fan speed by turning the adjus-
ting screw counter-clockwise. Increase the fan speed by
turning clockwise.
4. When desired fan speed is obtained, tighten the lock-nut
by turning it clockwise.
5. Unload system so that the fan speed slows or stops.
6. Reload the system and recheck the fan speed. Readjust
if necessary.
DANGER
INSERTING ANY OBJECT INTO FAN
DURING OPERATION WILL CAUSE
SERIOUS PERSONAL INJURY, DEATH
OR MAJOR PROPERTY DAMAGE.
Hazardous machinery
can cause severe
personal injury, death
or property damage.
DANGER
FAN SPEEDS ABOVE 3000 RPM WILL
CAUSE SERIOUS PERSONAL INJURY,
DEATH OR MAJOR PROPERTY DAMAGE.
Hazardous machinery
can cause severe
personal injury, death
or property damage.
Figure 7
Setting the fan speed
11/16
NT 206-A00 09 18 Hydrive e
3. INSTALLATION (continued)
Decrease
speed
Lock adjusting
screw after
Adjustment
Increase
speed
Figure 7
Setting the fan speed
CT1
4.1 Pre-start up check list
1. Check the reservoir to make sure it is full of clean,
uncontaminated oil, and that the level is no lower than
the RED mark on the gauge.
2. Check the radiator 44 for obstructions and dirt. Clean
as necessary.
4.2 Operation
1. Set the tractor speed to idle RPM, depress the clutch
and engage the PTO. Release the clutch SLOWLY.
2. Set the tractor RPM to the required speed to obtain
desired system operation. DO NOT overspeed the
MOUVEX pump or compressor.
3. Inspect system for hydraulic oil leaks and for fan ope-
ration. If leaks or incorrect fan operation are observed,
shut down the system immediately. Repair as necessary.
4. When system operation has been stabilized, check the
operating temperature located on the tank oil gauge.
Maximum recommended operating temperature for the
HYDRIVE is 180°F (82°C).
5. The operator should remain nearby the equipment
through-out the use to ensure the proper functioning
of the system.
WARNING
FAILURE TO SET THE VEHICLE EMER-
GENCY BRAKE AND CHOCK WHEELS
BEFORE PERFORMING SERVICE CAN
CAUSE SEVERE PERSONAL INJURY
OR PROPERTY DAMAGE.
Hazardous machinery
can cause severe
personal injury or
property damage.
WARNING
QUICK RELEASE COUPLINGS MUST
BE FULLY CONNECTED. FAILURE TO
DO SO CAN CAUSE PERSONAL
INJURY OR PROPERTY DAMAGE.
Hazardous pressure
can cause
personal injury
or property damage.
12/16
NT 206-A00 09 18 Hydrive e
4. OPERATION
Before any work is performed on the HYDRIVE, remove the
cover and thoroughly clean the unit to remove all traces of
dirt. Do not allow water vapor to enter the hydraulic system
during the cleaning process.
5.1 Maintenance schedule
After the first 10 hours of operation
1. Inspect hydraulic system for hydraulic oil leaks. If leaks
are observed, shut down system immediately and
repair as necessary.
2. Replace the return filter 19.
3. Inspect all mounting bolts, fittings and hoses. Tighten
and replace as necessary.
4. Check the fan speed and relief valve setting. Adjust as
required, following the instructions in the § SETTING FAN
SPEED and ADJUSTING THE RELIEF VALVE.
Every 3 months
1. Follow the sections 1, 3 and 4 provided in the "After 10
hours of operation" section.
2. When the HYDRIVE hydraulic oil is cold, the oil restric-
tion gauge 20 may read in the RED area of the gauge.
After the HYDRIVE warms to operating temperature, the
oil restriction gauge MUST return to the GREEN level.
If the reading fails to return to the GREEN level the return
filter 19 MUST be replaced.
3. Inspect the radiator 44 and fan 31 for damage.
Carefully clean with air or steam. DO NOT remove the
fan blade balancing clips.
Every 12 months
1. Follow ALL instructions provided in "Every 3 Months"
section.
2. Replace hydraulic oil following the instructions in the §
HYDRAULIC OIL and PRIMING THE SYSTEM.
5.2 Return filter replacement
Check the return filter 19 at least every 3 months and
replaced at least every 12 months.
1. Remove filter by turning it counter-clockwise. If neces-
sary use a filter wrench to remove canister. Properly
dispose of the old filter element.
2. Install new filter element 19. DO NOT overtighten filter
canister.
3. Refill the resevoir following the instructions in the §
HYDRAULIC OIL and PRIMING THE SYSTEM.
5.3 Fan replacement
The new fan 31 must be fitted on the hydraulic shaft 35
without forcing :
• Remove any burrs.
• Apply some grease.
• After tightening, check that it rotates perfectly round
and doesn’t touch the structure.
NOTICE
HYDRIVE SERVICE SHALL BE PERFORMED BY QUALIFIED
TECHNICIANS ONLY. SERVICE SHALL CONFORM TO ALL
APPLICABLE LOCAL AND NATIONAL REGULATIONS AND
SAFETY STANDARDS.
Figure 8
Return filter
Clogging
indicator
Remove the return filter
by turning it counterclockwise
44
19
13/16
NT 206-A00 09 18 Hydrive e
5. MAINTENANCE
PROBLEM CAUSECORRECTIVE ACTION
Aeration of theoil
(oil goes milky)
Insufficient oil getting to the pump.
Air entering the system.
Water entering the system.
See “Cavitation”.
See “Air Entering the System”.
Tighten up all hose connections. Inspect suction pipe for splits.
Replace as required.
Air entering
thesystem
Low oil level in the tank.
Leaks in suction hose or fittings.
Fill reservoir and re-prime.
Tighten up all hose connections. Inspect suction pipe for splits.
Replace as required.
Cavitation
Suction line to small.
Suction line to long.
Pump is higher than tank.
Suction line has too many restrictions or elbows.
Pump speed is too high.
Use large bore pipe.
Move Hydrive closer to pump.
Re-position Hydrive to ensure there is apositive head pressure at the
pump inlet.
Re-route pipe, and keep number of fittings to aminimum.
Reduce pump speed or select smaller displacement pump.
Distorted /
Cracked tank
Tank under strain from piping.
Mounting surface is not flat.
Tank damaged by mishandling.
Vibration.
Install bulkhead fittings.
Use shims (if necessary), to ensure aflat mounting surface.
Do not step on Hydrive or use to carry extra weight.
See “Vibration”.
High/excessive
circuit pressure
Incorrect hydraulic pump selection.
Driven unit requires higher torque.
Re-check hydraulic calculations.
Check driven unit for seizure or blocked lines.
High/excessiveoil
temperature
Insufficient fan speed.
Radiator blocked.
Relief valve opening.
Cold start bypass opened.
Check fan speed. Adjust if required.
Clean radiator.
See “Relief valve problems”.
Clean cold start bypass.
Motor seals damaged
or leaking
Seals worn.
Drain line not connected.
Excessive return line pressure.
High oil temperature.
Repair or replace.
Install case drain and replace motor seals.
See “Return line pressure too high”.
See “Excessive oil temperature”.
Motor not turning
at correct speed
Relief valve opening.
Pump or motor damaged.
Driven unit seized or blocked.
System design.
See “Relief valve problems”.
Overhaul unit.
See manual for driven unit.
Re-check hydraulic calculations.
Pump leaksSeals worn.
Excessive circuit pressure.
Repair or replace.
See “Excessive circuit pressure.
Radiator burstReturn pressure to high. See “Return pressure too high”.
Return pressure
too high
Return line too small.
Return line too long.
Excessive flow.
Blocked return.
Improperly installed quick release couplings.
Increase pipe size.
Reposition Hydrive.
Reduce speed of driven unit.
Replace return filter.
Ensure couplings are properly installed.
Relief valveproblems Continuously opening.
Sticking or un-settable relief valve.
Reset the valve 10% above circuit pressure.
Replace with new relief valve.
Vibration - HydraulicRelief valve opening intermittently.
Aeration of the oil.
See “relief valve problems”.
See “Aeration of oil”.
Vibration - Véhicle Normal vibration from vehicle.
Whole vehicle vibrates badly.
Use anti vibration mounts to isolate Hydrive.
Ensure engine is not mis-firing.
14/16
NT 206-A00 09 18 Hydrive e
6. TROUBLESHOOTING
15/16
NT 206-A00 09 18 Hydrive e
The equipment must be systematically stored in an area shel-
tered from bad weather.
The equipment must bear its original protective components
until it is installed in its final application.
If installation is interrupted, put back in place the original pro-
tective components or equivalent components.
7. STORAGE CONDITIONS
The cooler must be scrapped in compliance with the regula-
tions in force.
During this operation, particular care must be paid to the drai-
nage stages of the cooler.
8. SCRAPPING
16/16
NT 206-A00 09 18 Hydrive e
Est conforme aux dispositions suivantes :
Directive « MACHINES » 2006/42/CE et aux législations nationales la
transposant, portant sur les dispositifs de sécurité liésaux risques
mécaniques et électriques applicables aux machines tournantes.
NFEN 809:2009 NFEN 1672-2:2009 NFEN ISO 13857:2008
NFEN 12162:2009
Directive « ATEX » 2014/34/UE du 26 février 2014 et aux législations
nationales la transposant, portant sur les appareils destinésà être utilisés
en atmosphères explosibles. Conformité obtenue par application des
normes :
NFEN 1127-1:1997 NFEN 13463-1:2009 NFEN 13463-5:2009
Certification ATEX délivréepar INERIS*, Organisme Certificateur, et portant
le marquage suivant :(C)
L’équipement désigné ci-dessus doit impérativement respecter les
conditions d’utilisation ATEX décrites dans nos notices d’instruction. Il doit
être employé conformément à l’utilisation qui en aété prévue de par sa
conception et sa fabrication, et conformément aux normes en vigueur.
Nous, soussignés, déclarons que l’équipement concerné est conforme aux
Directives listées ci-dessus et aux normes applicables s’yrapportant.
Is in conformity with the provis
i
ons of the following D
i
rective:
« MACHINES » Directive 2006/42/EEC as transposed by the national
legislation, concerning safety equipments and arrangements relative to
mechanical and electric risks applicable to rotative machines.
NFEN 809:2009 NFEN 1672-2:2009 NFEN ISO 13857:2008
NFEN 12162:2009
« ATEX » Directive 2014/34/EU (26 Feb. 2014) as transposed by the
national legislation, concerning equipment intended to be used in explosive
atmospheres. Conformity obtained by application of the standards :
NFEN 1127-1:1997 NFEN 13463-1:2009 NFEN 13463-5:2009
ATEX Certification delivered by INERIS*, Notified Body, and with the
following marking: (C)
The equipment indicated above must imperatively comply with the ATEX
conditions of use described in our Instruction book. It must be used
according to the foreseen use by its design and its manufacturing, and
according to the current standards.
We, undersigned, declare that the concerned equipment is in conformity
with the Directives listed above and in the applicable standards in force.
den Bestimmungen der nachstehenden Richtlinien en
t
spricht:
„Maschinen-Richtlinie“ 2006/42/EEC wie umgesetzt im nationalen Recht
hinsichtlich der Ausrüstungssicherheit und Sicherheitsvorkehrungen bezogen
auf mechanische und elektrische Risiken, die für rotierende Maschinen
gelten.
NFEN 809:2009 NFEN 1672-2:2009 NFEN ISO 13857:2008
NFEN 12162:2009
„ATEX“ Richtlinie 2014/34/EU (26. Feb. 2014) wie umgesetzt im
nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in
explosionsgefährdeter Atmosphäre. Die Konformität hat Geltung durch
Anwendung folgender Normen:
NFEN 1127-1:1997 NFEN 13463-1:2009 NFEN 13463-5:2009
Die ATEX-Zertifizierung wurde von der benannten Stelle INERIS* erteilt, und
mit folgender Kennzeichnung: (C)
Oben stehend bezeichnete Ausrüstung muss unbedingt den in unseren
Betriebsanleitungen beschriebenen ATEX Anwendungs-bedingungen
entsprechen. Sie ist entsprechend dem durch Konstruktion und Fabrikation
vorgesehenen Verwendungszweck und entsprechend den geltenden Normen
einzusetzen.
Die Unterzeichner erklären, dass die bezeichnete Ausrüstung den oben
aufgeführten Richtlinien und den diesbezüglich geltenden Normen entspricht.
DECLARATION UE DE CONFORMITE
EU CERTIFICATE OF CONFORMITY – EU KONFORMITÄTSERKLÄRUNG
MOUVEX sas, ZILaPlaine des Isles – 2Rue des Caillottes – 89000 Auxerre France, déclare que l’équipement suivant /declares the following equipment / erklärt, dass folgende Ausrüstung:
Modèle : N° de série : (A)Répondant aux spécifications indiquées dans l’ARC N°:(B)
Designation / Bezeichnung Serial N° / Serien Nr According to the specifications recorded in the acknowledgment of order N°:
Entsprechend den Spezifikationen aus AB-Nr :
Pour la Sté MOUVEX sas, fait à Auxerre le :
For Mouvex sas company – Date :
Fur die Fa Mouvex sas - Datum :
Responsable Qualité Clients
Customer
Q
ualit
y
Mana
g
er
/
Q
ualitätsbeau
f
tra
g
te
r
II __ G ____ II __ – T __ Temp Max produit pompé / Max Temp Flow / Max. T° Medium = _____ °C (X = voir notice /see IOM /siehe Handbuch)
Configuration :Pompe /Compresseur arbre nu Groupe de pompage /de compression
Konfiguration (Pump / Compressor « bare-shaft ») (Pumping Unit / Compressor Unit)
(Pumpe / Kompressor, freies Wellenende (Pumpen- / Kompressoraggregat)
Type / Geräteart :
Pompe à mvt excentré (Eccentric Disc Pump / Ringkolbenpumpe)Pompe à lobes (Lobes Pump /Drehkolbenpumpe)
Pompe péristaltique (Peristaltic Pump / Schlauchpumpe) Pompe à palettes (Vanes Pump /Flügelzellenpumpe)
Pompe centrifuge (Centrifugal Pump /Kreiselpumpe)Autre pompe (Other Pump / Andere Pumpe)
Compresseur à Vis (Screws compressor / Schraubenverdichter)
Compresseur à palettes (Vanes compressor / Flügelzellenverdichter)
Refroidisseur H
y
drauli
q
ue (H
y
draulic oil cooler / H
y
draulikkühler
)
CTRL.D025 – rév.04 du 25/05/2016 – Déclaration de conformité CE-Atex
* (INERIS
–
Parc Techno Atala
–
60550 Ver
n
eui
l
-
e
n
-
Halatte
–
France
)
.Pa
g
e 1/2
9. CERTIFICATE OF CONFORMITY
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