Dover Blackmer B600 Installation and user guide

WARRANTY,
SERVICE AND
MAINTENANCE BOOK
B600 - 250 - 600 m3/h B1500 - 750 - 1550 m3/h
MISTRAL - 365 - 750 m3/h TYPHON II - 500 - 1130 m3/h
cum : 225040

Equipement specifications
Caractéristiques du matériel / Gerätemerkmale / Equipement specifications / Características del material
(put across in the relevant boxes)
(cochrz les cases adéquates) / (zutreffende kästchen ankreuzen) / (barrare la casella pertinente) / (marcar las casillas adecuadas)
Serial number / N° de série / Seriennummer / Numero di matricola / Número de serie : .................................................
Installed : by (installer’s stamp)
Installé le : par (cachet installateur)
Installiert am : von (Stempel des Installator)
Installato il : da (timbro dell’installatore)
Instalado el : por (sello instalador)
Compressor type
Type de compresseur / Kompressortyp
Tipo di compressore / Tipo di compresor
B600 
MISTRAL 
TYPHON II 
B1500 
Speed
Vitesse / Version / Versione / Versión
20R 
30R 
13R/15L 
System
Packages / Sistema / System
DDK 
DDNC 
DDIC 
BDNC 
BDIC 
SAE4 
Electric drive 
Eletrique / Elektrik / Elettrico / Eléctrico
Hydraulic drive 
Hydraulique / Hydraulik / Idraulico / Hidráulico

27
Thank you for choosing a Blackmer
compressor.
Designed to meet the requirements of
oll our customers, Blackmer compressors
use only the best materials and have
undergone the quality controls necessary
to guarantee their reliability.
This User’s Manual and Warranty sets
out the warranty conditions offered by
Blackmer.
It is especially important for the
operations described in this manual to be
carried out by an Approved Blackmer
Service Point at the stipulated intervals
in order to take full advantage of the
warranty. (*)
We also recommend that you observe
the suggested maintenance intervals even
after the warranty period has elapsed.
Thank you for trusting us..
(*) See List of Approved Service Points in the appendix
Foreword:
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28
Blackmer SA guarantees all its new
compressors and systems under normal
operating and maintenance conditions.
Warranty terms and conditions:
• All Blackmer compressors and systems are
guaranteed, parts and labour, for a period of
two years from the date of their installation
provided the warranty conditions are
complied with.
• Blackmer grants a one-year extension of
the warranty if:
1. BSC (Blackmer Screw Compressor) oil is
used for lubricating the compressor or
system (this type of oil is to be used as of
commissioning or, at the latest, on the first
oil change after 10 hours of opration). BSC
oil is supplied solely by Blackmer and its
approved service points.
2. The compressor or system runs at the
authorised number of revolutions to be
documented by vehicle management in the
programming report.
3. The intervals of servicing and maintenance
are recorded in this Manual.
4. Should you wish to take advantage of the
warranty extension, the type of oil used for
each oil change is specified in this User’s
Manual and Warranty (box provided for
this purpose in the Service and
Maintenance form).
- This guarantee requires the compressor and
its accessories to be serviced by an Approved
Blackmer Service Point in accordance with
the recommended maintenance intervals.
The Blackmer warranty:
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29
Important:
The warranty period starts from the date
the compressor is installed on the vehicle or
system in its package and only if original
Blackmer spare parts/systems are used or if
spare parts explicity authorized by Blackmer
are used for the desired application. This
date shall, without fail, be indicated on the
Warranty Card at the end of this Manual.
The Blackmer warranty shall not be
applicable unless this card is returned to
Blackmer.
Warranty restrictions:
This warranty shall not apply to:
• normal maintenance operations (e.g. oil
changes, belt tensioning) ;
• replacement of normal wear parts (e.g. air
filter elements) ;
• use of the equipment in conditions other
than those recommended by the manu-
facturer or the installer ;
• use of the equipment in conditions other
than those for which it was designed.
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30
Maintenance operation schedule................................................... 31 to 32
Servicing and maintenance sheets................................................. 33 to 39
Maintenance Operations
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31
Level 1
Works to be carried out before use
every day by the user:
• Check the state of the suction filter and
vacuum gauge. Clean or replace the ele-
ments as necessary.
• Inspect the driving unit.
• Check the compressor and system are sealed.
• Check that the compressor is not rotating
in reverse when unloading is completed
(non-return valve problem).
• For IC systems (with intercooler): check
that the fan is properly started/in free
rotation.
Level 2
Works to be carried out once a
month by the user:
• Inspect the suction line for any leaks.
Tighten collars and fittings as necessary.
• Check on the oil level. Top it up as necessary.
• Clean and drain the oil gauge.
• Check that the relief safety valve is working
correctly. If not, change it.
• If the discharge line has a filter, inspect
and clean it as necessary, or change it.
• Check all connection/fixing points of the
compressor and its accessories.
• For compressors fitted with an extra
drive/multiplier device (13R/15L): inspect
the suction grill and the state of the fan.
Clean as necessary.
• For BD (belt-driven) systems: check belt
tension. Re-tension as necessary.
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32
Level 3
Maintenance to be carried out every
year by a Blackmer Service Point:
• Dismantle the non-return valves; clean
and repair as necessary.
• Check that the relief safety valve is correctly
calibrated.
• Check that the air filter/suction filter
vacuum gauge is working correctly.
• Check on the mechanical integrity of the
supports (weld seams, tightening of nuts
and bolts, state of screw eyes and elastic
retaining clamps, etc.). Check all seals on
the compressor and its accessories.
• Check that the rotation speed range is the
right one for the built-in pressure relief
valve. (Check that the calibration of the
valve governing the compressor rotation
speed range does not exceed the maximum
pressure permitted for the compressor).
• For IC systems (with intercooler): visually
inspect the electric wiring. Check the electric
insulation/tractor chassis.
Level 4
Works to be carried out every two
years by a Blackmer Service Point:
• For DD (direct driven) systems: dismantle
and check the torque limiter calibration.
• Change the oil filter and clean the
magnetic plugs.
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33
First oil Subsequent oil changes
Type Version change after Standard BSC
oil oil
B600 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 months
Mistral 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 months
Typhon II 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 months
B1500 20R / 30R 10 hr/1 week Only BSC* 500 hr / 12 months
B600 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 months
Mistral 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 months
Typhon II 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 months
B1500 13R / 15L 10 hr/1 week Only BSC* 300 hr / 9 months
Oil change intervals:
To be carried out according to the table below:
The oil must be changed as soon as any one of the oil change parameters is reached.
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34
1st maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report
2nd maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
3rd maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
4th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
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5st maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report
6th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
7th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
8th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
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9st maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report
10th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
11th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
12th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
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13st maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report
14th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
15th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
16th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
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17st maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report
18nd maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
19rd maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
20th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
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21st maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
1. Interval - Service and maintenance report
22th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
23th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
24th maintenance operation
Oil change Type of oil
 yes  no  BSC
Level of maintenance carried out: Stamp and signature:
 Level 3
(Once-a-year maintenance)
 Level 4
(Twice-a-year maintenance)
Date of maintenance opération
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