Dr.Schulze FS-500 B User manual

Floor saw FS-500 B 1/ 65
Original operating instructions
Floor saw FS-500 B
Device designation: Floor cutter FS-500 B
Device number: Type plate
Year of manufacture: _________
Country of origin: Czech Republic
Read the operating instructions before each use

Table of contents
2/ 65 Floor saw FS-500 B
Table of contents
1General ...............................................................................................5
1.1 operating manual...................................................................................................... 5
1.2 conventions............................................................................................................... 5
1.3 address...................................................................................................................... 6
1.4 revision status .......................................................................................................... 6
1.5 Customer service...................................................................................................... 7
1.6 purpose of the operating instructions.................................................................... 7
1.7 Limitation of Liability................................................................................................ 8
1.7.1 Scope and other safety regulations............................................................................ 8
1.7.2 conformity................................................................................................................... 8
1.8 copyright protection................................................................................................. 9
1.9 location...................................................................................................................... 9
1.10 sale............................................................................................................................. 9
1.11 personnel requirement........................................................................................... 10
1.11.1 basic ......................................................................................................................... 10
1.11.2 instruction ................................................................................................................. 10
1.11.3 professional staff....................................................................................................... 10
1.11.4 qualified electricians ................................................................................................. 10
1.11.5 unauthorized persons............................................................................................... 11
2Security ............................................................................................12
2.1 Intended Use ........................................................................................................... 12
2.2 misuse ..................................................................................................................... 12
2.3 responsibility of the operator................................................................................ 13
2.3.1 operator .................................................................................................................... 13
2.3.2 Obligations of the operator ....................................................................................... 13
2.4 responsibility of staff ............................................................................................. 14
2.5 Explanation of symbols ......................................................................................... 15
2.5.1 Warning and Safety Instructions............................................................................... 15
2.5.2 Danger and information signs................................................................................... 16
2.5.3 Special safety instructions........................................................................................ 16
2.6 Personal protective equipment............................................................................. 17
2.7 Driven....................................................................................................................... 18
2.7.1 moving parts ............................................................................................................. 18
2.7.2 thermal hazard.......................................................................................................... 18
2.7.3 Vibration risks........................................................................................................... 19
2.7.4 Risks from noise....................................................................................................... 20
2.7.5 Risks due to safety devices that have been taken out of service............................. 20
2.7.6 Make sure you have a tidy workplace ...................................................................... 20
2.7.7 Observe the entire environment of the workplace.................................................... 20
2.7.8 Ensure a safe workplace .......................................................................................... 20

Table of contents
Floor saw FS-500 B 3/ 65
2.8 safety devices ......................................................................................................... 20
2.8.1 Emergency stop switch............................................................................................. 20
2.8.2 main switch............................................................................................................... 22
2.8.3 protective enclosure.................................................................................................. 23
2.9 Work, traffic and danger area................................................................................ 24
2.10 spare Parts .............................................................................................................. 25
2.11 Secure against being switched on again ............................................................. 25
2.12 Behavior in the event of danger and accidents................................................... 26
2.12.1 preventive measures ................................................................................................ 26
2.12.2 Do the right thing if the worst comes to the worst .................................................... 26
3Technical specifications .................................................................27
3.1 cutting disc.............................................................................................................. 27
3.2 Engine Honda GX390 ............................................................................................. 27
3.3 Dimensions ............................................................................................................. 27
3.4 Weight...................................................................................................................... 28
3.5 emissions ................................................................................................................ 28
3.6 environmental conditions...................................................................................... 28
3.7 type label ................................................................................................................. 28
4Layout and function ........................................................................29
4.1 General Descriptions.............................................................................................. 29
4.2 Machine overview................................................................................................... 29
4.3 Description of the assemblies............................................................................... 30
4.3.1 emergency stop switch............................................................................................. 30
4.3.2 cutting disc................................................................................................................ 31
4.3.3 Cutting disc cooling................................................................................................... 32
4.3.4 mobility...................................................................................................................... 33
4.3.5 Cutting depth adjustment.......................................................................................... 34
4.3.6 bout marker............................................................................................................... 35
4.3.7 main switch............................................................................................................... 36
5Scope of delivery , transport ..........................................................37
5.1 included supply ...................................................................................................... 37
5.2 Safety instructions for transport........................................................................... 37
5.3 transport inspection............................................................................................... 38
5.4 transport symbols .................................................................................................. 38
5.5 storage and transportation.................................................................................... 39
5.5.1 storage conditions..................................................................................................... 39
5.6 Handling packaging materials............................................................................... 39
6lineup................................................................................................40
7service ..............................................................................................41

Table of contents
4/ 65 Floor saw FS-500 B
7.1 Assembly................................................................................................................. 41
7.1.1 V-belt change............................................................................................................ 42
7.1.2 Assembly of the cutting disc..................................................................................... 44
7.2 Safety instructions for use .................................................................................... 47
7.2.1 Turn on ..................................................................................................................... 47
7.2.2 Turn off ..................................................................................................................... 49
7.3 Ideas......................................................................................................................... 50
7.3.1 Adjust handle............................................................................................................ 50
7.3.2 Set the cutting depth of the cutting disc.................................................................... 51
7.3.3 controls ..................................................................................................................... 52
7.4 Shutdown in an emergency................................................................................... 53
7.4.1 Measures before switching on again after an emergency stop:............................... 53
8maintenance and cleaning..............................................................54
8.1 maintenance............................................................................................................ 54
8.1.1 Maintenance Safety Instructions .............................................................................. 54
8.1.2 maintenance schedule.............................................................................................. 55
8.1.3 Measures after maintenance.................................................................................... 56
8.1.4 maintenance log ....................................................................................................... 56
8.2 cleaning ................................................................................................................... 57
8.2.1 cleaning schedule..................................................................................................... 57
9disturbances ....................................................................................58
9.1 Safety instructions for troubleshooting............................................................... 58
9.2 Who is allowed to fix faults ................................................................................... 59
9.3 Response to malfunctions..................................................................................... 59
9.4 Behavior after a fault has been rectified.............................................................. 59
9.5 Process technical disturbances............................................................................ 60
10 dismantling and disposal................................................................61
10.1 Safety instructions for dismantling and disposal............................................... 61
11 directories ........................................................................................62
11.1 List of Figures......................................................................................................... 62
11.2 List of Tables........................................................................................................... 62
12 Attachment.......................................................................................63
12.1 EC Declaration of Conformity ............................................................................... 64
12.2 Spare part list.......................................................................................................... 65

General
1
operating manual
1.1
Floor saw FS-500 B 5/ 65
1 General
1.1 operating manual
The operating instructions provide important information for the safe and effi-
cient use of the machine. It is part of the machine and must be accessible at
all times in its immediate vicinity and kept in a legible condition for the staff
working on it.
A prerequisite for safe work on the machine is compliance with all specified
safety instructions and instructions.
The personnel must therefore have read these operating instructions care-
fully before starting any work. The operating instructions are the basis for all
actions on the machine. It is the basis of all training courses that take place
on the machine.
In addition, the national accident prevention regulations and general safety
regulations applicable at the place of use of the machine must be observed.
1.2 conventions
In order to be able to work optimally with the operating instructions, the
following explanations of the typographical conventions must be observed.
Chapter
A chapter is the structure level within a part of the operating instructions. It
appears as a heading and is listed in the table of contents.
subheading
The subheading is used for subdivision into chapters and is not part of the
table of contents.
Count
−Texts presented in this way are bullet points of the first level.
−Texts presented in this way are second-level bullet points.
work sequence
1. Step 1 of the work sequence
2. Step 2 of the work sequence
3. Step 3 of the work sequence
The order of the work steps must be observed.
highlights
Highlighted text is italic or bold.

1
General
1.3
address
6/ 65 Floor saw FS-500 B
header
Each header contains: the first line, the main heading, the second line, the
subheading.
glossary
The glossary in the appendix explains technical terms. For this purpose,
there is a reference to the glossary after the technical term.
Example: ...the fluids (Glossary)...
Characters used
Tabelle 1: Signs and terms used
signs, terms
Explanation
➢
Tip, note (not machine/system damage)
1.3 address
dr Schulze sro
Hulínská 1814/1B
76701 Kromeriz
Czech Republic
Phone: [phone]
Email: [e-mail]
Fax: [phone]
Website: www.dr-schulze.de
1.4 revision status
Tabelle 2: revision status
Date
Chapter
Ground
version
Responsible
05/25/2018
Complete document
rebuild
1.0
Technical docu-
mentation CE

General
1
Customer service
1.5
Floor saw FS-500 B 7/ 65
1.5 Customer service
Our customer service is available for technical information.
Information about the regionally responsible contact person can be obtained
by telephone and can be called up at any time by fax, e-mail or via the Inter-
net.
In addition, our employees are always interested in new information and ex-
periences that result from the application and can be valuable for improving
our products.
dr Schulze sro
Hulínská 1814/1B
76701 Kromeriz
Czech Republic
Phone: [phone]
Email: [e-mail]
Fax: [phone]
Website: www.dr-schulze.de
1.6 purpose of the operating instructions
The operating instructions provide important information for the safe and
efficient use of the machine. It is part of the machine and must be kept in its
immediate vicinity and accessible to the personnel working on it at all times.
A prerequisite for safe work on the machine is compliance with all specified
safety instructions and instructions.
The personnel must therefore have carefully read through and understood
these operating instructions before starting any work.
In addition, the local accident prevention regulations and general safety
regulations applicable at the place of use of the machine must be observed.

1
General
1.7
Limitation of Liability
8/ 65 Floor saw FS-500 B
1.7 Limitation of Liability
All information and instructions in these instructions have been compiled
taking into account the applicable standards and regulations, the state of the
art and our many years of knowledge and experience.
The manufacturer accepts no liability for damage due to:
➢non-compliance with the instructions
➢Improper use
➢Use of untrained and untrained personnel
➢Unauthorized modifications
➢technical changes
➢Use of unapproved spare parts
The actual scope of delivery may deviate from the explanations and
illustrations described here in the case of special designs, the use of
additional order options or due to the latest technical changes.
The obligations agreed in the delivery contract, the general terms and
conditions as well as the delivery conditions of the manufacturer and the
legal regulations valid at the time of the conclusion of the contract apply.
We reserve the right to make technical changes within the scope of
improving the functional properties and further development.
1.7.1 Scope and other safety regulations
These operating instructions are only valid for the machine specified in the
title.
In addition to these operating instructions, country-specific and company-
specific safety regulations for handling the machine/system are binding.
1.7.2 conformity
The conformity assessment is based on the applicable directives (with their
associated amendment directives) in the version at the time of commission-
ing. The individual directives can be found in the declaration of conformity.
The declaration of conformity can be found in the appendix.

General
1
copyright protection
1.8
Floor saw FS-500 B 9/ 65
1.8 copyright protection
The operating instructions are copyright of the Dr. Schulze GmbH protected.
The operating instructions contain regulations and drawings or drawing
excerpts of a technical nature, which may not be reproduced, distributed or
used without authorization for competition purposes or communicated to
others, either in whole or in part.
The operator of the machine is expressly only permitted to make copies –
including excerpts –for internal use in connection with the operation of the
machine.
Dr. Schulze GmbH.
A claim for damages by the manufacturer arises from violations. We reserve
the right to make further claims.
1.9 location
The operating instructions must be kept in a place that is accessible to all
persons working with the machine.
The operator is responsible for internal distribution of the operating
instructions. The latter must inform the qualified personnel who work on or
with the machine about the storage location.
The operating instructions are part of the machine.
1.10 sale
The operating instructions are part of the machine.
If the machine is sold, the operating instructions must be supplied with it.

1
General
1.11
personnel requirement
10/ 65 Floor saw FS-500 B
1.11 personnel requirement
1.11.1 basic
Any work on the floor saw FS-500 B may only be carried out by people who
can carry out their work properly and reliably and who meet the specified re-
quirements.
➢Individuals whose ability to react is affected, e.g. B. through drugs,
alcohol or medication, may not carry out any work.
➢When deploying personnel, always observe the age and job-specific
regulations applicable at the place of work.
warning
Danger of injury due to insufficient qualification!
Improper work can lead to significant personal injury and damage to
property.
−Any activities may only be carried out by persons who have the neces-
sary training, knowledge and experience.
1.11.2 instruction
Instructed personnel are persons who have been extensively and verifiably
instructed by the operator about the tasks assigned to them and the possible
dangers.
1.11.3 professional staff
Skilled personnel are those who, based on their professional training,
knowledge and experience as well as knowledge of the relevant regulations,
are able to carry out the assigned work properly, independently recognize
possible dangers and avoid personal injury or damage to property.
1.11.4 qualified electricians
All work on the electrical equipment may only be carried out by qualified
electricians.
Qualified electricians are people who, due to their technical training,
knowledge and experience as well as knowledge of the relevant regulations,
are able to carry out work on electrical systems properly, independently rec-
ognize possible dangers and avoid personal injury and damage to property
through electrical current.