Draper BS250A User manual

INSTRUCTIONS FOR
Two Wheel
Bandsaw
Stock No.76236 Part No.BS250A
76237 BS315
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
GENERAL INFORMATION
Read all these instructions before operating this product and save these instructions.
T
his manual has been compiled by Draper Tools and is an integrated part of the product with which it is enclosed and
should be kept with it for future references.
T
his manual describes the purpose for which the product has been designed and contains all the necessary information
to ensure its correct and safe use. We recommend that this manual is read before any operation or, before performing
any kind of adjustment to the product and prior to any maintenance tasks. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
A
ll photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
W
hilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tools policy of
continuous improvement determines the right to make modifications without prior warning.
76237 shown.
✗

CONTENTS
Contents/Guarantee .................................................................................................................................... 1
Specification................................................................................................................................................. 2
Power supply............................................................................................................................................... 3
General safety instructions ........................................................................................................................... 4
Additional safety rules for bandsaws............................................................................................................. 5
Getting to know your bandsaw................................................................................................................. 6-7
Assembly ................................................................................................................................................ 8-11
Operation and use................................................................................................................................ 11-18
Tips on using your bandsaw.......................................................................................................................19
Maintenance.............................................................................................................................................. 20
Optional accessories................................................................................................................................... 21
Troubleshooting ......................................................................................................................................... 22
Disposal ..................................................................................................................................................... 23
Explanation of symbols ..............................................................................................................................23
Glossery of terms for woodworking............................................................................................................24
Declaration ...................................................................................................................................... enclosed
GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed to be free
from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or contact
Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: [phone] or Product Helpline [phone].
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or workmanship,
repairs will be carried out free of charge. This guarantee period covering parts/labour is 12 months
from the date of purchase except where tools are hired out when the guarantee period is ninety days
from the date of purchase. The guarantee is extended to 24 months for parts only. This guarantee
does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the
authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be
quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms
are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice
to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
✗
- 1 -

SPECIFICATION
The Draper Tools policy of continuous improvement determines the right to change specification
without notice.
Stock no. .................................................. 76236............................................................. 76237
Part no..................................................... BS250A.............................................................BS315
Rated voltage............................................. 230V................................................................ 230V
Rated frequency......................................... 50Hz................................................................ 50Hz
Rated input................................................370W.............................................................. 740W
Maximum throat capacity......................... 245mm...........................................................305mm
Maximum capacity under guide .............. 100mm...........................................................160mm
Table size .............................................340x335mm ............................................... 480x400mm
Table height from floor ............................ 370mm...........................................................450mm
Table height from floor (with Stand) ....... 1070mm........................................................1050mm
Blade speed .......................................... 730m/min............................................. 370/750m/min
Band saw blade length ...........................1,712mm ......................................................2,240mm
Maximum bandsaw blade width ............... 10mm..............................................................15mm
Sound pressure level ...............................84.5dB(A) ..................................................... 89.3dB(A)
Sound power level ..................................97.5dB(A) ................................................... 100.7dB(A)
Weight ...................................................... 35kg.................................................................60kg
ALWAYS WEAR APPROVED SAFETY GOGGLES, DUST MASK AND GLOVES.
✗
- 2 -

POWER SUPPLY
CAUTION: Risk of electric shock. Do not open.
This appliance is supplied with a moulded 3 pin mains plug for your safety. The value of the fuse
fitted is marked on the pin face of the plug. Should the fuse need replacing, ensure the
substitute is of the correct rating, approved to BS1362 and ASTA or BS Kite marked.
ASTA
BSI
The fuse cover is removable with a small plain slot screwdriver. Ensure the fuse cover is replaced
before attempting to connect the plug to an electrical outlet. If the cover is missing, a
replacement must be obtained or the plug replaced with a suitable type.
If a replacement plug is to be fitted this must be carried out by a qualified electrician.
The damaged or incomplete plug, when cut from the cable shall be disabled to prevent
connection to a live electrical outlet.
This appliance is Class I †and is designed for connection to a power supply matching that
detailed on the rating label and compatible with the plug fitted.
If an extensionad is required, use an approved and compatible lead rated for this appliance.
Follow all the instruction supplied with the extension lead.
Earthed : This product requires an earth connection to protect against electric shock from
accessible conductive parts in the event of a failure of the basic insulation.
IMPORTANT:
On products exceeding 2000W it is recommended that the power cable and/or
extension cable are fully unwound before a connection is made to the power supply.
However, ensure the residual cable does not pose a trip hazard
2
3
4
5
6
7
8
9
✗
- 3 -

GENERAL SAFETY INSTRUCTIONS
WARNING: When using electric tools basic safety
precautions should always be followed to reduce the risk of
fire, electric shock and personal injury including the
following.
Read all these instructions before attempting to operate this
product and save these instructions.
SAFE OPERATION
1. KEEP WORK AREA CLEAR
- Cluttered areas and benches invites injuries.
2. CONSIDER WORK AREA ENVIRONMENT
- Do not expose tools to rain.
- Do not use tools in damp or wet locations.
- Keep work area well lit.
- Do not use tools in the presence of flammable
liquids
or gases.
3. GUARD AGAINST ELECTRIC SHOCK
- Avoid body contact with earthed or grounded
surfaces (e.g. pipes, radiators, ranges,
refrigerators).
4. KEEP OTHER PERSONS AWAY
- Do not let persons, especially children, not
involved
in the work touch the tool or the extension cord
and
keep them away from the work area.
5. STORE IDLE TOOLS
- When not in use, tool should be stored in a dry
locked-up place, out of reach of children.
6. DO NOT FORCE THE TOOL
- It will do the job better and safer at the rate for
which it was intended.
7. USE THE RIGHT TOOL
- Do not force tools to do the job of a heavy duty
tool.
- Do not use tools for purposes not intended; for
example do not use circular saws to cut tree limbs
or
logs.
8. DRESS PROPERLY
- Do not wear loose clothing or jewellery, they can
be
caught in moving parts.
- Non-skid footwear is recommended when
working
outdoors.
- Wear protective hair covering to contain long
hair.
9. USE PROTECTIVE EQUIPMENT
- Use safety glasses.
- Use face or dust mask if working operations
create
dust.
10. CONNECT DUST EXTRACTION EQUIPMENT
- If the tool is provided for the connection of dust
extraction and collecting equipment, ensure
these
are connected and properly used.
11. DO NOT ABUSE THE CORD
- Never yank the cord to disconnect it from the
socket.
Keep the cord away from heat, oil and sharp
edges.
12. SECURE WORK
- Where possible use clamps or a vice to hold the
work. It is safer than using your hand.
13. DO NOT OVERREACH
- Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE
- Keep cutting tools sharp and clean for better and
safer performance.
- Follow instruction for lubricating and changing
accessories.
- Inspect tool cords periodically and if damaged
have
them repaired by an authorized service facility.
- Inspect extension cords periodically and replace if
damaged.
- Keep handles dry, clean and free from oil and
grease.
15. DISCONNECT TOOLS
- When not in use, before servicing and when
changing accessories such as blades, bits and
cutters,
disconnect tools from the power supply.
16. REMOVE ADJUSTING KEYS AND WRENCHES
- Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before
turning it on.
17. AVOID UNINTENTIONAL STARTING
- Ensure switch is in “off” position when plugging
in.
18. USE OUTDOOR EXTENSION LEADS
- When the tool is used outdoors, use only
extension
cords intended for outdoor use and so marked.
19. STAY ALERT
- Watch what you are doing, use common sense
and
do not operate the tool when you are tired.
20. CHECK DAMAGED PARTS
- Before further use of tool, it should be carefully
checked to determine that it will operate properly
and perform its intended function.
- Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting and
any
other conditions that may affect its operation.
- A guard or other part that is damaged should be
properly repaired or replaced by an authorized
service centre unless otherwise indicated in this
instruction manual.
- Have defective switches replaced by an
✗
- 4 -

ADDITIONAL SAFETY INSTRUCTIONS
- BANDSAW SAFETY WARNINGS
- Do not use saw bands which are damaged or deformed.
- Replace table insert when worn.
- Connect bandsaws to a dust collecting device when sawing wood.
- Do not operate the machine when the door or guard protecting the saw band is open.
- Take care; the selection of the saw band and the speed depends on the material to be cut.
- Do not clean the saw band whilst it is in motion.
- Wear suitable personal protective equipment, when necessary; this could include:
- Hearing protection to reduce the risk of unduced hearing loss.
- Respiratory [breathing] protection to redue the risk of inhalation of harmful dust;
- Gloves for handling the saw band and rough material.
- Always keep hands and fingers away from the saw band, especially when coming to the end
of a cut.
- Use a push stick or piece of scrap wood to do the pushing and guiding when sawing small
pieces which require the fingers to be close to the saw band.
- Switch the machine off and let the blade come to a stop before removing scrap pieces from
the table.
- Make all adjustments and set up with the power off and plug removed from power supply.
This includes tilting the table, adjusting the saw band guards, guide, tension and tracking.
- Guards must be in place and securely fastened when performing any operation.
- Securely lock all adjustable parts so they cannot move during operation. This will prevent
distraction from the operation.
- When sawing curves, make relief cuts to allow removal of scrap material. This will help
prevent undue twisting or binding of the saw blade. The relief cuts are made before starting
the curved saw cut.
- Hold material firmly and feed into the band at a moderate speed.
- Be sure to use the correct band size and type for the application.
- Do not saw any material that does not have a flat surface, unless a suitable support is used.
- Permanently fix the bandsaw to a bench or stand before performing cutting operations.
- Use in a well ventilated area to minimise airborne dust. Use of a suitable extraction device
and PPE equipment is required.
- Before freeing any jammed material turn switch off, disconnect from power supply and wait
for all moving parts to stop.
- Before starting to cut, watch and listen to the saw while it runs. If it makes an unfamiliar noise
or vibrates excessively, stop immediately. Turn the saw off and disconnect from the power
supply. Do not attempt to use the saw until the problem has been identified and rectified.
- Repair or servicing required on this product should be carried out by a qualified service agent.
When servicing use only identical replacement parts.
- When straight cutting against the fence use a push stick;
- During transportation the saw band guard should be fully down and close to the table;
- When bevel-cutting with the table inclined, place the guide on the lower half of the table;
- When cutting round timber use a suitable holding device to prevent twisting of the
workpiece;
- Lifting and transportation must be carried out using the indicated points only;
- Do not use guarding for handling or transportation.
- Move the adjustable guard as to the workpiece as practicable;
- Use the correct adjustment of the saw band guards.
✗
W
I
- 5 -

GETTING TO KNOW YOUR BANDSAW
 





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






 




Stock No.76237
 Guard [upper door].
 Guard [lower door].
 Tensioner for saw band.
 Upper saw band wheel.
 Upper guard latch.
 Blade guard adjustment/lock.
 Blade guard.

Upper blade guide and back [thrust] bearing.
 Saw band.
 Table.
 Rip fence.
 Graduated rip fence rail.
 No-volt switch.
 Lower saw band wheel.
 Drive belt.
 Saw band tracking knob.
 Table tilt [bevel] adjustment.
 Motor.
 Base.
Dust extraction port.
 Drive belt tensioner.
 Lower guard latch
 Mitre guide.
 Table insert.

Lower blade guide and back [thrust] bearing.
 Push stick.
Stock No.76237

- UNPACKING: After removing the packing material, make sure the product is in perfect
condition and that there are no visible damaged parts. If in doubt, do not use the product
and contact the dealer from whom it was purchased.
The packaging materials (plastic bags, polystyrene, etc.), must be disposed of in an
appropriate refuse collection container. These materials must not be left within the reach of
children as they are potential sources of danger.
✗
- 6 -

GETTING TO KNOW YOUR BANDSAW









 







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




 Guard [upper door].
 Guard [lower door].
 Tensioner for saw band.
 Upper saw band wheel.
 Upper guard latch.
 Blade guard adjustment.
 Blade guard.

Upper blade guide and back [thrust] bearing.
 Saw band.
 Table.
 Rip fence.
 Graduated rip fence rail.
 No-volt switch.
 Lower saw band wheel.
 Drive belt.
 Saw band tracking knob.
 Table tilt [bevel] adjustment.
 Motor.
 Base.
Dust extraction port.
 Lower guard latch
 Mitre guide.
 Table insert.

Lower blade guide and back [thrust] bearing.
 Push stick.
Stock No.76236 Stock No.76236
- SCOPE
These machines are designed to cut wood, wood derived materials and plastics by means of
a revolving endless saw band which is carried on two band wheels. The work piece is
manual fed on to the saw band. Any other application is considered mis-use.
✗

W
a
C
E
s
w
B
B
a
B
A
f
C
A
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- 7 -

- NOTE: Remove the plug from the socket before
carrying out adjustment, servicing or maintenance.
WARNING: Risk of injury ! Seek assistance.
- INSTALLING THE TABLE (Fig1.):
NOTE: It may be necessary to remove the graduated
rip fence rail before attempting to fit the table.
Place the table $on to the cradle %and align the
hole underneath to line up with cradle. Secure using
the four hexagon head screws. Secure using the four
hexagon head screws and washers provided.
$
%
FIG.1
ASSEMBLY
- SQUARING UP THE TABLE (Fig2-3.):
With the blade guardin the highest position, place an
engineers square on the table resting it against the back
of the blade to check the alignment. If it is square no
adjustment is required. To adjust, loosen off the four
fastening bolts & that hold the lower support of the
cradle. Align the table using the engineers square,
tighten all four bolts.
NOTE: Ensure the saw band is central to the table and
the insert.
FIG.3
FIG.2
&
✗
- 8 -

- GRADUATED SCALE (Fig5-6.):
Place the measuring scale )on the front edge of
the table and tighten in place with the four knobs *,
located on the underside of the table.
- LEVELLING THE TABLE (Fig4.):
The saw table can be tilted up to 45º. To tilt, loosen
the knob 'on the cradle. A stop (on the
underside of the table rests on the lower wheel housing
when the table is at 90º with the blade. Loosen the lock
nut and turn the bolt in or out, as required, to change
angle against the sawband.
)
FIG.5
FIG.4
ASSEMBLY
*
(
'
✗
BS315 only
NOTE: With a straight edge, check both halves of the
table remain level across the blade slot. If necessary
adjust the two bolts + on the under side of the rip
fence rail to bring it level again. When adjustment is
complete tighten the lock nuts to prevent movement.
- 9 -

-
NOTE: Before attempting to operate the bandsaw, it
must be securely mounted to a suitable bench or
bandsaw stand.
-
FASTENING TO WORK BENCH (fixings not
supplied). (Fig.8.):
To ensure sufficient upright stability of the machine it
should be bolted to a bench, table, or mounted on a
Draper bandsaw stand.
Optional accessories
Stock No. 76251 [stand for BS250A];
Stock No. 76252 [stand for BS315];
Stock No. 76256 [wheel kit for stand 76252].
Holes are provided in the machine’s base plate for this
purpose .
WARNING: The supporting surface where the bandsaw
is mounted should be examined carefully after
mounting to ensure that no movement during use can
result. If any tipping or walking is noted, secure the
workbench or supporting surface before operating the
bandsaw.
FIG.8
ASSEMBLY
✗
FIG.7
-
RIP FENCE (Fig7.):
The rip fence can be used on both sides of the saw
band; however Stock No. 76237 the fence will need
swapping to the opposite side of the main body. Slide
the rip fence main body into the graduated scale.
Stock No. 76236; lock lever ,to secure the fence.
Stock No. 76237; tighten locking knob -.
,
-
- 10 -

FIG.7
ASSEMBLY
NOTE: Remove the plug from the socket before
carrying out adjustment, servicing or maintenance.
WARNING: Risk of injury! Seek assistance.
- SAWBLADE GUARD (Fig.10.):
When opening the lower wheel housing door, the
sawblade guard swings down. When closing the door,
the sawblade guard must be lifted by hand, so the door
can close fully.
- IMPORTANT: Operate saw only with the guards [doors]
closed.
FIG.10
FIG.9
FIG.11
OPERATION AND USE
.
- DUST EXTRACTION (Fig.9.):
NOTE: Inhalation of dust particles can be detremental
to your health. The dust outlet must be connected with
a dust extraction machine. Breathing fine dust is bad for
your health and can result in cancer.
NOTE: Due to the outlet diameter, a size adaptation
may be necessary. All wood dust [including dust from
composites like chipboards and fibre boards etc.] is
hazardous to health; it can affect the nose, the respitory
system and the skin for example MDF [medium density
fibreboard] which can contain formaldehyde [a known
carcinogen].
In addition to the above measures a correctly fitted dust
mask, suitable for the activity and in accordance to the
relevant standard, must be worn. For work activities
involving exposure to fine wood dust a mask rated to at
least FFP2 should be used.
- COVER LOCK (Fig.11.):
As a safety device the emergency cover can be locked
shut to prevent unauthorised use. To unlock the cover
insert pin ..
76237 Only
✗
-
- 11 -

- TILTING THE TABLE (Fig.13.):
Using the bevel indicator 0 as a guide the angle of
the table can be adjusted between 0º and 45º. To tilt,
loosen the locking knob 1. When set, secure using
the locking knob 1.
- NOTE: When greater accuracy is required, make
practice cuts and adjust the table as necessary.
FIG.13
1
2
2
0
- NO-VOLT ON/OFF SWITCH (Fig.12.):
The bandsaw is fitted with a no-volt switch with an
emergency shut-off cover /.
In the event of an emergency, closing the cover firmly
will cause the stop button to be triggered, stopping the
machine. To re-open the cover, the red button requires
sliding up which in turn will release the stop button.
In the event of a power failure the bandsaw will have to
be manually re-started.
To switch the bandsaw on, lift up the sprung cover and
push the green button marked ‘I’.
To switch the bandsaw off, lift up the sprung cover and
push the red button marked ‘0’.
To switch the bandsaw off in an emergency strike the
cover firmly which will trigger the ‘0’ button.
- NOTE: Cover must never be latched in the up
position. Regular inspection/cleaning should be
carried out to prevent any build up of sawdust, etc.
OPERATION AND USE
FIG.12
/
✗
- UPPER AND LOWER GUARDS (Fig.14.):
To open the guard insert screwdriver in to slot 2 and
rotate the latch as indicated on label until the door is
released.
To lock the guard insert screwdriver back in to slot and
rotate the latch in the opposite direction as indicated on
label.
WARNING: The bandsaw will operate with the door
open. As a safety measure close the emergency cover
over the no-volt switch and remove the plug from the
source.
FIG.14
- 12 -

- BLADE GUARD SLIDE ADJUSTMENT (Fig.15.):
The blade guard assembly 3 should be adjusted to
within 3mm of the workpiece. Always adjust the blade
guide assembly to suit the workpiece before each
operation. Loosen the locking knob 4and adjust the
control knob 5 to raise or lower the guard. When
complete, tighten locking knob 4 to secure.
- NOTE: THE BS250A is not equipped with the locking
knob 4.
4
5
3
FIG.15
- SELECTING THE CORRECT BLADE SPEED
(76237 only):
This bandsaw can be operated at two different
speeds- 370-750m/min. by changing the V-belt on the
pulleys The bandsaw blade speed most suitable for the
job at hand should be found by making trail cuts in
scrap wood.
We recommend:
370m/min for hardwoods, etc.
750m/min for most other timber.
- CHANGE OF SAW BLADE SPEED (76237 only)
(Fig.16-17.):
Slacken the V belt by turning the drive belt tensioner
6 clockwise. Place the belt as shown in fig.14.
Depending on the speed required.
FIG.16
-
OPERATION AND USE
6
76237 Shown
76237 Only
-
- NOTE: DO NOT CROSS OVER BELT DIAGONALLY.
Re tension the drive belt. When correctly tensioned the
belt will flex by approx. 10mm.
FIG.17
✗
370m/min 750m/min
- 13 -

- TENSIONING THE BLADE (Fig.18.):
Turn the blade tensioning knob7clockwise until the
blade is tensioned. The blade tension can be checked
by pushing down on the blade midway between the
two wheels. When the tension is correct the blade
should move slightly with firm finger pressure.
NOTE: Do not overtighten the blade. Too much tension
may cause blade breakage. Too little tension may cause
the blade to slip on the wheels.
7
FIG.18
-
CHANGING AND SETTING THE SAW BLADE:
(Fig.19-20.)
To change the saw band, remove the graduated rip
fence rail from the table. Slacken the blade tension with
the quick release lever. Remove the blade carefully.
Fit the new saw band carefully [with the teeth facing
down]. When the saw band is located correctly through
the guide and is sat centrally on the upper and lower
wheels, operate the tension quick release lever to re
engage the tension.
As the tension has been released during this process,
the tracking should be checked and adjusted. The blade
should run in the centre of the rubber lined bandsaw
wheels otherwise it may jump off.
FIG.20
FIG.19
OPERATION AND USE
-
- WARNING!
Select a blade suitable for the intended material and use
on this machine. Read the safety instructions.
✗
- 14 -

- TRACKING THE BLADE: (Fig.21-22.)
NOTE: The blade tension must be correctly adjusted
before tracking the blade.
Slowly turn the upper wheel 8 clockwise by hand
and watch the blade on the tyre. If the blade does not
stay central on the tyre the tracking will have to be
adjusted.
To adjust the upper wheel tracking loosen the lock nut
9turn the control knob :>clockwise if the blade
runs towards the front of the saw or anti-clockwise if
the blade runs towards the rear of the saw]. Watch the
reaction of the small adjustments on the blades
tracking.
FIG.21
FIG.22
OPERATION AND USE
8
:
9
✗
- 15 -

OPERATION AND USE
FIG.23
Model 76237
✗
BS250A
-
ADJUSTING THE UPPER BLADE GUIDE ASSEMBLY:
(Fig.23.)
The saw band guides ensure an exact clean cut by
keeping the blade central and firm on the cutting line.
Especially when using narrow blades ensure that the
blade guides positively support the blade from both
sides and the rear.
Set the bearings of the upper blade guide to within
approximately 0.15mm of the blade, and the large
thrust bearing at the back of the blade, just clear of it.
Do not set the bearing too close, as the friction
generates heat, which may have an adverse effect on
the bearings and the saw band as well.
For small adjustment: Loosen bolts ; enabling the
two side guides to be moved closer to the blade [turn
adjusters < which move the bearing eccentrically.
When in position, retighten. Loosen bolts ; and
adjust thumb screw = which moves the guide back
and forth to the blade. This allows you to position it as
far on or off the blade, as required.
For larger adjustment: Loosen grub screw $$
allowing the guide holder assembly to slide backwards
or forwards.
Loosen grub screw $% and turn the adjuster $& to
move the thrust [back] guide closer to or further from
the back of the saw band. Once these adjustments
have been made, the small adjustments should be
carried out.
$$
;
;
$%
$&
< =
<
- 16 -

-
-
- ADJUSTING THE LOWER BLADE GUIDES: (Fig.25.)
First open the lower guard to remove the dust cover
from around the blade.
The two side guides, unlike the upper guides, are rods.
To adjust these, simply loosen the two cross head
screws $*. Move into position and retighten. For the
thrust [rear] guide loosen screw $+, then slide the
guide into place and secure.
OPERATION AND USE
FIG.25
✗
-
BS315A
- ADJUSTING THE UPPER BLADE GUIDE ASSEMBLY:
(Fig.24.)
The saw band guides ensure an exact clean cut by
keeping the blade central and firm on the cutting line.
Especially when using narrow blades ensure that the
blade guides positively support the blade from both
sides and the rear.
Set the bearings of the upper blade guide to within
approximately 0.15mm of the blade, and the large
thrust bearing at the back of the blade, just clear of it.
Do not set the bearing too close, as the friction
generates heat, which may have an adverse effect on
the bearings and the saw band as well.
For small adjustment: Loosen grub screw $'enabling
the two side guides to be moved closer to the blade.
When in position, retighten. Loosen grub screw $(to
adjust the thrust [back] bearing closer of further to the
back of the saw band for larger adjustments: Loosen
grub screw $)allowing the guide holder assembly to
slide backwards or forwards once these adjustments
have been made, the small adjustments should be
carried out.
FIG.24
Model 76237
$)
$(
$'
$*
$*
$+
- WARNING: Do not start the band saw until all
blade guides have been correctly adjusted and all
locking screws and bolts are secured.
- 17 -

- MITRE GUIDE (Fig.26.):
Most cross cut work, especially with small pieces is more
easily controlled with the use of the mitre guide $,.
The guide is graduated to 45˚ for both left and right
hand angles.
Simply slide the guide into one of the two channels
provided in the work table.
To alter the angle loosen knob $-, set to desired
angle and retighten.
NOTE: The scale on the mitre guide is a guide only.
/
FIG.26
FIG.29
FIG.27
$0
FIG.28
OPERATION AND USE
$2
$1
$.
$/
$,
$-
$3
- RIP FENCE (Fig.27.):
The rip fence supplied with this saw can be used both
sides of the blade.
For use on the right hand side of the blade assemble as
in Fig.23. For use on the left side of the blade loosen
knobs $. and remove fence. Move knob $/ to the
right of the holder. Slide holder to the left of the blade
and replace fence.
- ADJUSTING THE RIP FENCE (VERTICALLY)
(Fig.28.):
Place the engineers square on the table. Loosening
knobs $0 slightly will allow the vertical angle to be
altered more or less by screwing in and out of knob
$1.
- ADJUSTING THE RIP FENCE (HORIZONTALLY)
(Fig.29.):
Place the engineers square on the table with the knob
$2 as the pivot, loosening and tightening of $3
will cause the fence’s horizontal angle to alter.
Using a combination of both these adjustment
procedures it is possible to set the rip fence up square
with the table, horizontally and vertically.
✗
- 18 -

✗
TIPS ON USING YOUR BANDSAW
For all cutting operations the upper blade guard should be adjusted to just clear the work being
cut (3mm). Not only does this provide the best operator safety, but it also brings the blade
guides closer to the work giving more accurate results and easier control.
Use both hands to feed the workpiece to the blade. The work must be held flat on the table at
all times to prevent binding of the blade. Use a steady even pressure just sufficient to keep the
blade cutting.
Always use a rip fence or mitre guide where possible to eliminate any sideways slip of the work.
This is most important when the table is tilted to an angle.
Always plan work ahead. The tradesman’s rule is “measure twice, cut once”. It is best to finish a
cut in one continuous operation, but frequently backtracking will be necessary. Turn off the
motor and allow the blade to come to a complete stop before backing the blade out of the cut.
Remember that the blade removes material during the cut. This gap created by the blade is
called the kerf and must be allowed for when cutting to exact sizes. Plan your cut so that the kerf
is to the scrap side of the line you wish to cut. If necessary, allow a little more for finish sanding.
RIP SAWING
This term refers to the cutting of timber with the grain rather than at a right angle to the grain.
You can rip wood freehand to a previously drawn line, but best results are obtained by using the
rip fence. If the table is set at a level angle set the rip fence to the left hand side of the blade.
This allows you to use your right hand to hold the work firmly against the fence. The width of
cut indicator on right hand side of the blade if the width of the workpiece allows it.
With the fence on the downhill side of the table it will help support the work against slipping.
The width cut indicator shows the distance between the blade and the rip fence.
CROSS CUTTING
This term refers to cutting of timber at right angles to the grain. This type of cut can also be
made freehand but the mitre guide is used to ensure accurate results. The mitre guide can be
adjusted to a 45˚ angle to produce mitre cuts, or with the table tilted as well, compound mitre
cuts.
Make sure the work is held firmly against the table and against the face of the mitre guide. Be
careful to keep your fingers away from the blade, particularly at the end of the cut.
FREEHAND SAWING
The ease with which many different and varied shapes can be cut is one of the most important
features of the bandsaw. Select a blade suitable for cutting the smallest radius in the work you
have planned.
When freehand cutting always feed the work slowly so that the blade can follow the line you
wish to saw. Make sure not to drag the work off line forcing the blade sideways, or twisting it.
In many cases, it is helpful to rough cut about 6mm away from the line in difficult curves and
corners. In the case of very sharp curves which may be too tight for the blade, make relief cuts
onto the face of the curve so that these scraps will fall as the final radius is sawn.
- 19 -