Dresser Wayne HyperPIB Series User manual

INSTALLATION
Wayne Hyper
Peripheral Interface
Board (HyperPIB)

Wayne HyperPIB
Peripheral Interface Board
Installation Manual

Copyright 2002, 2003 Dresser Inc.
All rights reserved.
Printed in the United States of America
Wayne 2400 Plus is a registered trademarkof Dresser Inc.
HyperPIB is a trademark of Dresser Inc.
This manual and the software described herein are furnished under license and may be used or copied only in accordance with the
terms of such license.
No part of this publication may be electronically or mechanically reproduced, stored in a retrieval system, or transmitted, in any form
or by any means, except as permitted by such license. Translation of this material to another language without express written
permission of Dresser Industries is prohibited.
The information in this publication is for informational use only and is subject to change without notice. The contents should not be
construed as a commitment by Dresser Industries, Inc. who assumes no responsibility or liability for inaccuracies that may appear in
this publication.
Dresser Wayne, Dresser Inc.
3814 Jarrett Way, Austin, TX 78728
Telephone: [phone]
Fax: [phone]

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April 2003 Part No. 917404-001 Rev. B
TABLE OF CONTENTS
Section 1. Getting Started
1.1 Introduction.........................................................................................................................1-1
1.2 HyperPIB Overview............................................................................................................1-1
1.3 Required Equipment............................................................................................................1-1
Section 2. Installation
2.1 Introduction ..................................................................................................................2-3
2.2 Unpacking And Inspection ...........................................................................................2-3
2.3 Returning Damaged Components.................................................................................2-4
2.4 HyperPIB Installation ...................................................................................................2-4
2.4.1 Required Equipment .....................................................................................................2-4
2.4.2 HyperPIB Board Configuration....................................................................................2-5
2.4.2.1 Jumpers and Switches...................................................................................................2-5
2.4.2.2 Connectors....................................................................................................................2-7
2.4.2.3 LEDs.............................................................................................................................2-7
2.4.2.4 Pin Definitions..............................................................................................................2-7
2.4.3 HyperPIB Board And RS-232 Cable Installation.........................................................2-7

Table Of Contents
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Part No. 917404-001 Rev. B April 2003
Warranty And Limitation Of Remedy And Liability
FCC Warning
List Of Figures
Figure 2-1 HyperPIB Board Jumper Settings............................................................................2-6
Figure 2-1 HyperPIB Board and RS-232 Installation ...............................................................2-8
List Of Tables
Table 1-1 Required Equipment ................................................................................................1-2
Table 2-1 HyperPIB Connectors..............................................................................................2-5
Table 2-2 HyperPIB LEDs.......................................................................................................2-6
Table 2-3 RS-232 (DB-25) Pin Definitions .............................................................................2-6

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April 2003 Part No. 917404-001 Rev. B
1
GETTING STARTED
1.
1.1 Introduction
This manual describes the installation and testing of the Wayne Hyper Peripheral Interface Board
(HyperPIB). The information is this manual is intended to be used by service representatives
installing the system and by maintenance personnel.
For additional information about the Wayne 2400/Plus™ Management Control System (2400/Plus),
refer to the following publication:
•Operation and Programming, Wayne 2400/Plus Management Control System,
part number 917434
1.2 HyperPIB Overview
Installing the HyperPIB board, part number 881415-xxx, in the site controller, allows the 2400/Plus
system to communicate with auxiliary controllers (AC). Auxiliary controllers are then able to operate
in place of the Wayne 2400 Control console when controlling Wayne dispensers. Auxiliary
controllers, such as Verifone, Suntronic, Allied or the Datarol 7100™, interface with the 2400/Plus
system with an RS-232 cable installation, part number 887902-001.
1.3 Required Equipment
The following equipment is required to install the HyperPIB board and the interface cable.

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April 2003 Part No. 917404-001 Rev. B
Table 1-1. Required Equipment
Part Number Description
#1
916962
Phillips Head Screwdriver
Anti-Static Wrist Strap

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April 2003 Part No. 917404-001 Rev. B
2
INSTALLATION
2.
2.1 Introduction
The following information describes how to install the HyperPIB board and the RS-232 cable
interface in the site controller.
2.2 Unpacking And Inspection
1. Before opening any cartons, count the number of cartons and verify the carton count against the
supplied packing list.
2. Inspect the cartons for damage made during transit.
3. File claim information with the carrier on the bill of lading.
4. Retain cartons suspected of damage for future claim purposes.
CAUTION: To remove electronic components from static packages, you must wear an anti-static
wrist strap, part number 916962. The wrist strap must be securely attached to an earth grounding
point to prevent possible damage from static electricity.
5. Remove all equipment from the shipping cartons and carefully inspect for damage.
NOTE: Any damage should be brought to the attention of the carrier and claims made immediately.
Return all equipment to the respective cartons for protection until actual installation is made. Save all
cartons until it is certain that return shipments are not required.

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April 2003 Part No. 917404-001 Rev. B
2.3 Returning Damaged Components
Parts or components returned to the factory under warranty or for repair are subject to damage if not
packaged properly. Complete the following steps to return parts or components to the factory.
1. Place electronic components in an anti-static bag and in the original shipping cartons for return
shipment to the factory.
NOTE: If original shipping cartons are not available use a sturdy cardboard container and suitable
packing materials such as anti-static polyethylene foam or bubble pack, to ensure the component is
firmly packed.
2. Include a Return Parts Tag with the defective component describing the particular problem with
the part.
3. Make sure that adequate insurance is provided when returning parts to the factory.
WARNING: If the parts or components arrive at our factory in a damaged condition and it is
determined that the damage is a direct result of inadequate or improper packaging, the damage will
not be covered under the original warranty and the customer or distributor will be held responsible for
the cost of repairs necessary to correct or replace the damaged parts.
2.4 HyperPIB Installation
2.4.1 Required Equipment
Verify the following items are available before attempting to install the HyperPIB.

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April 2003 Part No. 917404-001 Rev. B
850258-00x Mounting Bracket (1)
5010301 Female Screwlock Kit (2)
887902-001 RS-232 Interface Cable (2)
881415-xxx HyperPIB PCB Board (1)
2.4.2 HyperPIB Board Configuration
2.4.2.1 Jumpers and Switches
Set the AC baud rate(s) to match the AC(s) on site. Also verify DIP switch and other jumper settings on
the board to match the ones stated below.

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April 2003 Part No. 917404-001 Rev. B
Figure 2-1 HyperPIB Board Jumper Settings
JP14 should always be open
DIP switches 1-4 of SW1 should all be set to OFF position.
Default se ttin g s d o
not change these
j
umpers
Pins 1-2 = 38400
Pins 3-4 = 19200
Pins 5-6 = 9600
Pins 7-8 = 4800
Pins 9-10 = 2400
Pins 11-12 = 1200
Pins 1-2 = 38400
Pins 3-4 = 19200
Pins 5-6 = 9600
Pins 7-8 = 4800
Pins 9-10 = 2400
Pins 11-12 = 1200
JP10
JP11
Pump/Console “B ”
Baud Rate
Pins 1-2 = 19200
Pins 3-4 = 9600 Defaul
t
Pins 5-6 = 4800
JP12
Pins 1-2 = 19200
Pins 3-4 = 9600 Defaul
t
Pins 5-6 = 4800
Pump/Console “
A
”
Baud Rate
JP13
Secondary Auxillary Controller Board
Rate Settings
Primary Auxillary Controller Board
Rate Settings

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April 2003 Part No. 917404-001 Rev. B
2.4.2.2 Connectors
Table 2-1 HyperPIB Connectors
Connector Destination
J1 Primary AC
J2 Secondary AC
J6 Debug Monitor
2.4.2.3 LEDs
Table 2-2 HyperPIB LEDs
LED Function
CR11 Receiving data from Secondary AC
CR12 Receiving data from Primary AC
CR13 Pump link B active
CR14 Pump link A active
CR15 Console active
2.4.2.4 Pin Definitions
Table 2-3 RS-232 (DB-25) Pin Definitions
PIN Number Signal Direction Definition
1<——> FG - Frame Ground
2 ——> TX - Transmit
3<—— RX - Receive
4 ——> RTS - Request To Send
5<—— CTS - Clear To Send
7<——> SG - Signal Ground
8<—— CD - Carrier Detect
20 ——> DTR - Data Terminal Ready
2.4.3 HyperPIB Board And RS-232 Cable Installation
To install the HyperPIB board perform the following steps.

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April 2003 Part No. 917404-001 Rev. B
1. Turn power Off to the site controller.
2. Place a wrist strap, (Wayne part number 916962, 3M Charge Guard 2213, or equivalent), on your
wrist and clip the grounding end to the chassis of the power supply in the site controller.
3. If there is a PIB/Plus board in slot 6, remove it.
4. Install the HyperPIB board in slot 2 (remove the 2400/Plus CPU board on this slot if there is one)
of the site controller. Refer to Figure 2-1. Place the HyperPIB board with the component side
facing toward the power supply.
5. Check the site controller cabinet for loose tools or parts.
6. Remove the grounding end of the wrist strap from the power supply and close the cabinet door.
7. Turn power On to the site controller.
8. To check the HyperPIB software version, enter mode 90 and submode 08 on the 2400 console,
then press the PRNT/ENTR key. The console screen displays the HyperPIB version in the
following format: VVWWYY00, where VV is the HyperPIB version number, WW and YY the
week and year when the software is released.
Note: If the HyperPIB version does not appear on the console screen, the HyperPIB board is not
communicating with the 2400 console. If the checksum does not equal zero, the HyperPIB firmware
or hardware is not operating correctly and must be replaced.
9. To check the HyperPIB software checksum, enter mode 90 and submode 07 on the 2400 console,
then press the PRNT/ENTR key. The console screen displays the software checksum. The
checksum should equal zeroes if a production release version of code is present.
10. Turn power to the site controller Off.
11. Remove the six screws securing the metal plate to the hinge side of the site controller. Discard the
metal plate. Install the new side panel (part number 850258-04).
12. Connect the 10-pin AMP connector end of cable, part number 887902-001, to J1 on the
HyperPIB board, then connect the 25-pin DB connector end to slot J1 on the side panel of the site
controller using the screw assembly #5010303.
13. Connect the 10-pin AMP connector end of cable, part number 887902-001, to J2 on the
HyperPIB board, then connect the 25-pin DB connector end to slot J2 on the side panel of the site
controller using the screw assembly #5010303.

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April 2003 Part No. 917404-001 Rev. B
NOTE: Older site controller cabinets may have knockout mounting holes instead of a removable plate.
In this case, connect cables in the uppermost knockout mounting holes.
Figure 2-2 HyperPIB Board And RS-232 Installation
14. Restore power to the site controller.

WAYNE HYPERPIB
PERIPHERAL INTERFACE BOARD
INSTALLATION MANUAL
Produced by Tom Sigmon
Special thanks to Luis Hoyo, Jan Scott, Joe Velasquez and Wang Zhao for their
technical assistance and review.
This manual was produced using Microsoft Wordfor Windows on a Compaq
DeskproPC.
Page design uses a 1-column format set at 10/12 using Times New Roman
and Arial.
Mechanicals were printed on a HP LaserJet 5000
Art was produced using Adobe Illustrator.

"NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his own expense."
Dresser Wayne, Dresser Inc., 3814 Jarrett Way, Austin, TX 78728-1212, [phone]
Part No. 917404-001 Rev. B 2003 Dresser Inc. XXX/04/03