DURAG D-ISC 100 2 Series User manual

Operating manual
D-ISC 100 x xx2
Universal control unit
GmbH • Kollaustraße 105 • 22453 Hamburg • Germany • www.durag.com
Before starting any work please read the operating
manual!
Article no.:
4 019 392

Version: 10015849-21-04 Previous version: -/-
Production date: 06/11/2017
Volume: 212
Operating manual Universal control unit D‑ISC100
DURAG GmbH
Kollaustraße 105
22453 Hamburg
Germany
Telephone:
Fax:
Email:
Internet:
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[phone]
[email protected]
www.durag.com
This manual...
●Generally relates to the entire equipment, even when individual program modules or (parts of)
devices were not purchased.
●Relates to the current device design version at the time this documentation was updated (see above
for production date);
●Contains illustrations which may differ from the actual appearance due to further technical develop-
ments or for reasons of clarity. Therefore, the existing illustrations do not make any claims for deliv-
ery of identical products.
●Must not be reproduced or transferred in any manner, language or medium, electronic or mechan-
ical, without the express permission of DURAGGmbH. The same applies to parts of the manual.
© DURAG GmbH 2017 All rights reserved.

Contents
D-ISC 100 x xx2 3
Contents
1 Information on this manual 9
2 Safety 11
2.1 General safety information................................................................................................11
2.2 Personnel, qualifications ...................................................................................................11
2.3 Fundamental hazards .......................................................................................................12
2.3.1 Hazards due to electric current .........................................................................................12
2.4 Designated use .................................................................................................................13
3 Device and Function description 14
3.1 System overview...............................................................................................................15
3.2 Variants, design types.......................................................................................................16
3.3 Designation of device components ...................................................................................17
3.3.1 Display and keyboard .......................................................................................................17
3.3.2 CPU module......................................................................................................................19
3.3.3 D-ISC 100 M .....................................................................................................................20
3.3.4 D-ISC 100 P......................................................................................................................21
3.3.5 D-ISC 100 C......................................................................................................................22
3.3.6 D-ISC 100 R......................................................................................................................23
3.3.7 Expansion modules...........................................................................................................24
3.4 Expansion modules...........................................................................................................25
4 Installation and commissioning 29
4.1 Installation.........................................................................................................................29
4.1.1 D-ISC 100 P, M.................................................................................................................29
4.1.2 D-ISC 100 C......................................................................................................................31
4.1.3 D-ISC 100 R......................................................................................................................31
4.2 Connecting the network and data cables..........................................................................32
4.2.1 Instructions for planning the electrical connections to the system ....................................32
4.2.2 Notes on connecting data cables......................................................................................33
4.2.3 Electrical connection .........................................................................................................35
4.2.4 Bus connection .................................................................................................................36
4.2.5 Sensor network bus architecture (one D-ISC 100) ...........................................................41
4.2.6 Sensor network bus architecture (multiple D-ISC 100).....................................................43
4.2.7 Individual sensor connection.............................................................................................45
4.2.8 Dual sensor connection ....................................................................................................46
4.2.9 Basic Modbus information.................................................................................................47
4.2.10 Information on the DURAG Modbus protocol ...................................................................47
4.3 Top hat rail expansion module..........................................................................................48
4.3.1 Assembly of top hat rail expansion modules.....................................................................48
4.3.2 Disassembling top hat rail modules ..................................................................................51
4.3.3 Analogue input ..................................................................................................................52
4.3.4 Analogue output................................................................................................................53
4.3.5 Digital input .......................................................................................................................55
4.3.6 Digital output .....................................................................................................................56
4.3.7 Expansion module Profibus DP ........................................................................................57
4.3.7.1 Address setting .................................................................................................................59

Contents
4D-ISC 100 x xx2
4.3.7.2 Connections and termination ............................................................................................59
4.3.7.3 LEDs .................................................................................................................................60
4.3.7.3.1 Meaning of system LED 1.................................................................................................61
4.3.7.3.2 Meaning of system LED 2.................................................................................................61
4.3.7.3.3 Meaning of the field bus LED............................................................................................62
4.3.7.3.4 Meaning of the internal communications LED ..................................................................62
4.4 Storage, dismantling and disposal ....................................................................................63
4.4.1 Dismantling .......................................................................................................................63
4.4.2 Storage .............................................................................................................................63
4.4.3 Disposal ............................................................................................................................64
5 Basic operation of the D-ISC 100 65
5.1 Keypad..............................................................................................................................65
5.2 D-ISC 100 display .............................................................................................................66
5.2.1 Presentations in the display ..............................................................................................67
5.2.2 Display of measured values and status ............................................................................67
5.2.3 Virtual on-screen keyboard ...............................................................................................70
5.2.4 Menus, structure and navigation.......................................................................................72
5.3 Measured value and status displays.................................................................................73
6 Initial commissioning (Quickstart) 77
6.1 General Start configuration (Quick start) ..........................................................................77
7 Main menu 79
7.1 Navigation guide within this manual..................................................................................79
7.2 [User mode] menu 1 .........................................................................................................81
7.3 Login/logout menu 5 ........................................................................................................81
7.3.1 [Login/logout] menu 5 .......................................................................................................81
7.3.2 General information on the PIN lock .................................................................................81
7.3.3 Login .................................................................................................................................82
7.3.4 Logout ...............................................................................................................................83
7.3.5 Change PIN code..............................................................................................................83
7.3.6 Deactivate PIN code .........................................................................................................83
7.3.7 Information ........................................................................................................................83
7.4 About D-ISC 100 menu 6..................................................................................................84
8 Display setup menu 2 85
8.1 Configuration of the measured value and status displays ................................................85
8.2 Current measurement display...........................................................................................87
8.2.1 Type and option ................................................................................................................87
8.3 Measurement display after system start ...........................................................................87
8.3.1 [Use current display setting]..............................................................................................88
8.3.2 [Device] .............................................................................................................................88
8.3.3 [Type and option] ..............................................................................................................88
8.4 [Contrast] ..........................................................................................................................88
8.5 [Backlight] .........................................................................................................................89
9 System setup menu 3 90
9.1 [Date/Time] .......................................................................................................................90
9.2 [Language] ........................................................................................................................90

Contents
D-ISC 100 x xx2 5
9.3 DURAG Modbus ...............................................................................................................91
9.4 [Backup/Restore] ..............................................................................................................92
9.4.1 [Backup system settings] ..................................................................................................92
9.4.2 [Restore system settings]..................................................................................................93
9.4.3 [Restore factory settings] ..................................................................................................93
9.5 [Device description update]...............................................................................................94
9.6 [Firmware update] .............................................................................................................94
10 Channel setup menu 4 96
10.1 [Status and Messages] [] ..................................................................................................96
10.1.1 [Device status ]D-ISC 100 (D)...........................................................................................98
10.1.2 [Device status extended] D‑ISC 100 (D)...........................................................................99
10.1.3 [Messages] D−ISC100 (D)/Sensor (S)/Module (M)........................................................100
10.2 Menü D-ISC 100 (D): Universal operation unit ...............................................................101
10.2.1 [Functions] ......................................................................................................................102
10.3 "[Sensor (S)]" menu: Connected sensors .......................................................................103
10.3.1 [Sx add/remove sensor] ..................................................................................................106
10.3.2 S1...S8 (sensor name) e.g. D‑R320..............................................................................107
10.3.3 [Assign measuring values] ..............................................................................................107
10.3.4 [Functions] (sensor) ........................................................................................................108
10.3.4.1 [Maintenance functions] ..................................................................................................109
10.3.4.2 [Simulation functions]......................................................................................................109
10.3.4.3 [Test functions]................................................................................................................109
10.3.4.4 [Service functions]...........................................................................................................110
10.3.5 [Common parameter] ......................................................................................................110
10.3.5.1 [Device information] ........................................................................................................110
10.3.5.2 [Bus information] .............................................................................................................110
10.3.5.3 [Variable setup] ...............................................................................................................111
10.3.5.4 [Maintenance setup]........................................................................................................113
10.3.6 [Specific parameter] ........................................................................................................114
10.3.7 [Setup].............................................................................................................................114
10.3.7.1 [Common] .......................................................................................................................114
10.3.7.2 [S1.1...S1.4 graphic] .......................................................................................................114
10.3.8 [Information] ....................................................................................................................114
10.4 Modules (M) menu: Usable modules ..............................................................................115
10.4.1 [Software modules] .........................................................................................................115
10.4.1.1 [Active modules]..............................................................................................................116
10.4.1.2 [Activate modules]...........................................................................................................116
10.4.1.3 Enable/disable modules..................................................................................................116
10.4.1.4 [Mixed channel] (MX1...2) ...............................................................................................116
10.4.1.5 [External sensors] (SX1...2) ............................................................................................117
10.4.1.6 [Media conditions] (MC0) ................................................................................................119
10.4.1.7 Modbus TCP (NE0).........................................................................................................123
10.4.1.8 Modbus RTU...................................................................................................................124
10.4.2 Mx: Remove module .......................................................................................................126
10.4.3 Modules (M) (expansion module, hardware) ..................................................................126
10.4.3.1 Module settings...............................................................................................................127
10.4.3.1.1 Module name (e.g. AOx, MCx …)* .................................................................................127

Contents
6D-ISC 100 x xx2
10.4.3.1.2 [Assign source measuring values] ..................................................................................128
10.4.3.1.3 [Assign target measuring values]....................................................................................128
10.4.3.1.4 Assign target function .....................................................................................................129
10.4.3.1.5 Functions ........................................................................................................................129
10.4.3.1.6 Common parameter ........................................................................................................130
10.4.3.1.7 Specific parameter ..........................................................................................................130
10.4.3.1.8 Setup...............................................................................................................................130
10.4.3.2 Analogue output..............................................................................................................131
10.4.3.3 Analogue input ................................................................................................................132
10.4.3.4 Digital output ...................................................................................................................133
10.4.3.5 Digital input .....................................................................................................................133
11 Maintenance 135
11.1 Safety..............................................................................................................................135
11.2 Maintenance work...........................................................................................................135
12 Messages/error elimination 137
12.1 System message categories...........................................................................................137
12.2 Information ......................................................................................................................137
12.3 Warnings.........................................................................................................................139
12.4 Simple error ....................................................................................................................141
12.5 Critical error ....................................................................................................................142
12.6 Messages by expansion modules (common)..................................................................143
12.7 Messages by the expansion module (analogue/digital input/output) ..............................143
12.8 Reports via the LEDs ......................................................................................................144
13 Technical data 146
13.1 Technical data D-ISC 100...............................................................................................146
13.2 Connection overview.......................................................................................................147
13.3 D-ISC 100 cable type, cross-section, max. cable lengths...............................................148
13.4 D-ISC 100 communication settings.................................................................................148
13.5 Technical data D-ISC 100 expansion modules...............................................................148
13.5.1 D-ISC 100 module – analogue output (analogue out).....................................................148
13.5.2 D-ISC 100 module – analogue input (analogue in) .........................................................149
13.5.3 D-ISC 100 module – digital output (digital out) ...............................................................149
13.5.4 D-ISC 100 module – digital input (digital in)....................................................................149
13.5.5 D-ISC 100 software module - Modbus RTU Slave .........................................................149
13.5.6 D-ISC 100 module - Profibus DP ....................................................................................149
13.5.6.1 D-ISC 100 module - Profibus DP communication settings .............................................150
14 Dimensioned drawings 151
15 Examples of settings 156
15.1 Example: Display setup ..................................................................................................156
15.2 Example: Setting/checking the time................................................................................157
15.3 Example: Setting / checking DURAG the Modbus..........................................................158
15.4 Example: Clearing the PIN protection (logging in) ..........................................................159
15.5 Example: Change PIN code............................................................................................162
15.6 Example: Deactivate PIN lock.........................................................................................164
15.7 Example: Adding a sensor ..............................................................................................165

Contents
D-ISC 100 x xx2 7
15.8 Examples: Parameterising sensors ................................................................................167
15.8.1 Sensor: Common parameter...........................................................................................168
15.8.2 Sensor: Specific parameter.............................................................................................169
15.9 Examples: Selection of the displayed data .....................................................................170
15.9.1 Example: Selection of the displayed measurement channel ..........................................170
15.9.2 Example: Selection Number of the displayed measurement channels...........................171
15.10 Examples: Assignment of the analogue output (current output) .....................................173
15.10.1 Example: Setting the signal range ..................................................................................177
15.10.2 Example: Setting the error information ...........................................................................181
15.10.3 Example: Setting the overruns / underruns.....................................................................182
15.11 Example: Assignment of digital outputs ..........................................................................184
15.11.1 Example: Signal inversion setup (digital outputs) ...........................................................185
15.12 Example: Assignment of digital inputs ............................................................................187
15.12.1 Example: Signal inversion setup (digital inputs) .............................................................189
15.13 Example: Activate modules.............................................................................................190
15.14 Example: Configuring the mixed channel software module ............................................191
15.15 Example: Configuring external sensor software module.................................................196
15.16 Example: Configuring the Media condition software module ..........................................200
16 Glossary 203
17 Index 206

Contents
8D-ISC 100 x xx2

1 | Information on this manual
D-ISC 100 x xx2 9
1 Information on this manual
This Operating manual is aimed at qualified
specialist personnel.
Additional descriptions that may be relevant for setup and opera-
tion of the Universal control unit (depending on the connected
devices) are described in the relevant operation manuals for
these components, e.g.:
DURAG bus systems
D‑ESI100 DURAG Engineering and Service Interface
D-TB xxx Terminal box
D-BL xxx blower unit
DURAG measuring devices
This manual is part of the product and must be stored in the im-
mediate vicinity of the place of operation such that it is access-
ible to the personnel at all times. The instructions on preventing
dangers and damage indicated in this manual must be followed.
The safety information in this manual always specify the respect-
ive danger level. The warning symbol indicates the type of
danger.
Danger level DANGER Risk leading to death
or serious injury.
WARNING Risk that could potentially
lead to death or serious injury.
CAUTION Risk that could potentially lead to less
serious or minor injury.
ATTENTION Risk that could potentially lead to material
or environmental damage.
Warning symbols Warning signs (general)
Danger due to electric current
Electrostatic risk
from electronic components (ESD)
Warnings are displayed particularly clearly in this manual
(
example ):

1 | Information on this manual
10 D-ISC 100 x xx2
WARNING Risk of injury due to wrong spare parts!
Incorrect or defective spare parts can result in damage or
malfunctions and may also impair safety.
▶Only use original spare parts of the manufacturer.
▶Procure spare parts through authorised dealers or directly
from the manufacturer.
Information symbols Material and environmental damage
Information or tip
Special tool and/or special technical equipment is
required.

2 | Safety
D-ISC 100 x xx2 11
2 Safety
2.1 General safety information
Installation, commissioning, operation, maintenance and dis-
mantling must only be carried out by qualified specialised per-
sonnel and electrical work only by qualified electricians (see 2.2
Personnel, qualifications [}11]).
The personnel qualification required for a particular activity is
specified in the corresponding chapters.
The manual must have been read and understood.
If necessary, load and unload the packages with an appropriate
lifting device.
The laws, guidelines and standards that apply to the use and the
intended purpose must all be complied with, together with the na-
tional safety and accident-prevention regulations.
The device must only be used in accordance with its proper and
designated use.
Maintenance work or repairs not described in this manual must
not be performed without prior arrangement with the manufac-
turer.
Malfunction detection Perceptible changes from normal operation indicate functional
impairments and should be taken seriously. Look out for:
●Formation of smoke or unusual odours
●Unusually high surface-temperatures of system components
●Unexpected changes in power consumption
●Warning and error messages on the device
(see also the meaning of the display LEDs [}19] as well as
Section12 Messages/error elimination [}137]).
2.2 Personnel, qualifications
Work on the D‑ISC100 must only be carried out by the following
personnel:
●Specialised personnel are those who because of their spe-
cialist training, knowledge and experience, coupled with
knowledge of the applicable regulations, are in a position to
perform the work assigned to them and make independent
judgements of the potential hazards.
●An electrician is an individual who, because of his or her spe-
cialist training, knowledge and experience, coupled with
knowledge of the applicable standards and regulations, is in a
position to perform work on electrical equipment and make in-
dependent judgements of the potential hazards. Electricians
are specifically trained for the working environment in which
they are employed.

2 | Safety
12 D-ISC 100 x xx2
2.3 Fundamental hazards
Follow the safety instructions listed here and the warning inform-
ation in the subsequent chapters of this manual in order to re-
duce health hazards and prevent dangerous situations.
2.3.1 Hazards due to electric current
Before commissioning the device, it must be ensured that...
●electrical work has been carried out properly and in accord-
ance with local regulations.
●Protection from electric shock is ensured
●All cables are sufficiently dimensioned and secured
When working on the opened device, there is a:
DANGER Danger of death due to electric current!
An immediate danger of death exists in case of contact with live
parts. Damage to the insulation or individual components can
present a danger of death.
▶Only have work on electric systems performed by specialised
electricians.
▶Disconnect the device, check that no voltage is present and
secure against reactivation before opening the D‑ISC100.
▶In the event of damage to the insulation, turn off the power
supply immediately and initiate repairs.
▶Keep moisture away from live parts. This may lead to a short-
circuit.
In order to prevent hazards, only ever connect the Universal con-
trol unit D‑ISC100 to permissible supply voltages (see type
plate).
NOTICE Damage to electronic components due to electrostatic discharge
(ESD)
Electronic components are becoming smaller and smaller and
more and more complex. Their susceptibility to damage from
electrostatic discharge is increased accordingly. Therefore:
▶To protect the components, measures must be undertaken to
prevent electrostatic discharge during all work performed at
the open device (ESD protection).
▶To prevent static charges building up on the human body,
service employees can for example be equipped with a per-
sonal earthing system.

2 | Safety
D-ISC 100 x xx2 13
2.4 Designated use
The Universal control unit D‑ISC100 parameterises, monitors
and controls DURAG sensors.
The D‑ISC100 - Universal control unit is
not suitable …
●for use in atmospheres saturated with water vapour
●for use in potentially explosive atmospheres
●for climbing or standing on!
WARNING Danger when using other than for the designated application!
Any use other than or beyond the designated use of the
D‑ISC100 - Universal control unit can lead to hazardous
situations.
There is a risk of personal injury and material damage.
▶Only ever operate the device in compliance with the paramet-
ers stated on the type label and in 13 Technical data [}146]
Fault-free and safe operation of this product depends on appro-
priate transport, correct storage, installation and assembly, as
well as careful operation and maintenance by qualified person-
nel.

3 | Device and Function description
14 D-ISC 100 x xx2
3 Device and Function description
Fundamental features:
The D‑ISC100 universal operation unit can be used with all
latest-generation DURAG sensors, and has the following func-
tions:
●Operation and parameterisation of connected sensors
●Signal output via analogue and relay outputs
●Signal input via analogue and digital inputs
●Communication with higher-level control systems via a digital
interface
●Voltage supply for one sensor
●Purge air supply for one sensor (D-ISC 100 P only)
Up to eight DURAG sensors can be connected to a D-ISC 100
operation unit. The operation unit has a modular structure and
can be expanded to include expansion modules.

3 | Device and Function description
D-ISC 100 x xx2 15
3.1 System overview
A measuring system with the D‑ISC100 may consist of the fol-
lowing components (example):
01.04.2013 12:34
Status: S1.3:Normal measurement
S1:D-R 320
S1.1:D-R 320
3.6
mA
0.0 10.0 20.0
01.04.2013 12:34
Status: S1.3:Normal measurement
S1:D-R 320
S1.1:D-R 320
3.6
mA
0.0 10.0 20.0
01.04.2013 12:34
Status: S1.3:Normal measurement
S1:D-R 320
S1.1:D-R 320
3.6
mA
0.0 10.0 20.0
Field level
Process control
level
Table3.1: System examples
Line types
Connecting cable for supply voltage
DURAG Modbus (process) ≤1000m or analogue/digital interface
Device connection cable (with plug) ≤20m
DURAG Modbus (field) ≤1000m
Purge air tube
Monitoring room•Central device monitoring and measuring value displays

3 | Device and Function description
16 D-ISC 100 x xx2
Name•Function
Welded-in pipe with flange and seal•Process connection
D-R 808measuring device•Monitoring of dust concentration
D-R 320measuring device•Monitoring of dust concentration
D-FL 220measuring device•Monitoring of speed and volume flow of gases
D-ISC 100 P universal operation unit
01.04.2013 12:34
Status: S1.3:Normal measurement
S1:D-R 320
S1.1:D-R 320
3.6
mA
0.0 10.0 20.0
D-ISC 100 C universal operation unit
D-ISC 100 M universal operation unit
separate purge air supply (fan or instrument air)
D-ISC 100 C, M, P with extended temperature range of −40…+60°C (−40…+140°F)
Table3.2: System overview legend
3.2 Variants, design types
The Universal control unit is available in a range of different vari-
ants.
Design Description
with purge air blower:
D-ISC 100 P ●Operation unit in a field housing with integrated purge air
blower
●option of extending with extra software modules
●option of extending with up to 2 top-hat-rail modules

3 | Device and Function description
D-ISC 100 x xx2 17
Design Description
without purge air blower:
D−ISC100 C ●Operation unit in compact field housing
●option of extending with extra software modules
D−ISC100 M ●Operation unit in field housing
●Option of extending with extra software modules
●Option of extending with up to 4 top-hat-rail modules
D−ISC100 R ●Operation unit for 19" installation
●option of extending with extra software modules
●option of extending with up to 4 top-hat-rail modules
Table3.3: Model versions
3.3 Designation of device components
3.3.1 Display and keyboard
Overview
D-ISC 100 C, M, P, R
10
20
30
10 The display 20 Keyboard 30 LEDs
Table3.4: Overview

3 | Device and Function description
18 D-ISC 100 x xx2
Display (example)
D-ISC 100 C, M, P, R
S1:D-R 220
Status: S1.3:Normal measurement
01.04.2013 12:34
61.8
% OP
0.0 35.0 70.0
S1.1:D-R 220 - Opacity
11
12
13
11 Header 12 Display area 13 Status bar
Table3.5: The display
Keyboard
D-ISC 100 C, M, P, R
21 22 23
24 25 26 27
21 Escape key
(to cancel and to go to
higher-level
menu)
22 Enter key
(to confirm the input)
23 Screen button
(menu button)
24 "left" arrow key
(menu selection, display
selection)
25 "upwards" arrow key
(display selection)
26 "downwards" arrow key
(display selection)
27 "right" arrow key
(menu selection, display
selection)
Table3.6: Keyboard

3 | Device and Function description
D-ISC 100 x xx2 19
LEDs
D-ISC 100 C, M, P, R
31 32 33 34 35
31 Ready for operation 32 Warning/mainten-
ance
33 Fault
34 Bus data error 35 Bus active
Table3.7: LEDs
3.3.2 CPU module
CPU module
D-ISC 100 C, M, P, R
X2
X6 X4X5
X3
51
84 83 81
31
32
33
36
37
54 55 56 57
58
31 LED status ready for operation 32 LED status
warning/maintenance
33 LED status fault
36 LED R/W read/write access to
SDcard
37 LED SD card inserted 51 (Slot for) SD card

3 | Device and Function description
20 D-ISC 100 x xx2
54 internal 55 internal 56 internal
57 Battery (CR 2032) 58 NC/NO relay switching 81 Ethernet
(for internal
Modbus TCP module)
83 Display unit connection 84 USB port (2x) X2 DURAG Modbus connection
X3 Analogue/digital out connection X4 Connection between two meas-
uring heads (pre-wired)
X5 Connection of operating voltage
24V (pre-wired)
X6 Connection of sensor Modbus
(pre-wired)
Table3.8: CPU module
3.3.3 D-ISC 100 M
D-ISC 100 M
30
72
10
20
45
42
43
46
82 84 76
42
X1
61
47
62
48
85
10 Display 20 Keyboard 30 LEDs
42 Lower housing part 43 Housing door 45 Lock
46 Device fastening 47 Top hat rail 48 Rails for
shield terminals
61 Power supply unit 62 Top hat rail module
D‑ISC100CPU module
(3.3.2 CPU module [}19])
72 Cable glands
76 Vent plugs 82 Socket for
2ndmeasuring head
84 USB port
X1 Plug terminals for
device connection
(see Technical data
for operating voltage)
Table3.9: Parts designation D-ISC 100 M