DURAG D-R 800 User manual

D−R 800
Dust concentration meter
Before starting any work, read the operating instructions (the manual)!
GmbH Kollaustraße 105 · 22453 Hamburg · www.durag.de
Article No.: 115 550

Translation of the original operating instructions Dust concentration meter D−R 800
Document: man_dr800_uk.doc Version: 05.10.2009
Last update: 10.02.2010 Print date 10.02.2010
Order No.: 115 550
This documentation is
valid from: Serial number: Firmware-Version
Article No.: 115 550 V. 1.76
DURAG GmbH Tel: [phone] – 0
Kollaustraße 105 Fax : [phone]
22453 Hamburg e-mail: [email protected]
Internet:
www.durag.de
This documentation
(approx. 154 pages) was prepared with very great care, however no liability for errors and
omissions can be accepted.
is not intended for the US American market. Documentation to ANSI Z535 is available on
request. Reference addresses can be found on page 153.
or parts thereof may not be reproduced or distributed without express permission from DURAG
GmbH, irrespective of how this is done, in what language or by what medium, electronic or
mechanical.
always relates to the complete device, even if individual program modules or equipment (parts)
were not procured.
relates to the current design of the device at the time of update of this documentation (see
above).
can be changed in respect of its contents without notification.
© DURAG GmbH 2010 Editor: Herbert Lange.
Alle Rechte vorbehalten - All rights reserved.

Contents
D−R 800 3
Contents
0Foreword 7
1General 11
1.1 Brief overview of the contents 11
1.2 Typographical conventions 12
1.3 Meaning of the warnings and instructions used 12
2Safety instructions 17
2.1 General safety instructions 17
2.2 Responsibility of the operating company 18
2.3 Avoidance of consequential damage in the event of a system fault 18
2.4 Hazards due to electrical equipment 19
2.5 Hazard due to laser light 20
2.6 Hazard due to hot, aggressive or explosive gases or high pressure of the measurement 20
2.7 Hazard to the device due to purge air failure 21
2.8 Use for the intended purpose 21
2.9 Qualified personnel 21
3Brief information 25
3.1 Safety 25
3.2 Brief instructions 26
3.3 Calibration 26
3.4 Operation 27
4Product description 31
4.1 Scope of supply 31
4.2 Accessories 32
4.3 Instructions for delivery 33
4.4 Instructions about the product 33
4.5 Conformity/approvals 34
4.6 Instructions on warranty 34
4.7 Limitations of liability 34
4.8 Disposal of the D−R 800 35
4.9 Identification of the product 35
4.10 Device description 35
4.11 Application areas 36
4.12 Terminology 37
4.13 Equipment 38

Contents
4D−R 800
5Layout and function 41
5.1 Functional description of the system components 41
5.2 Functional diagram 42
5.3 Supply unit 43
6Configuration, installation, commissioning 47
6.1 Safety 47
6.2 Installation 48
6.3 Installation 53
6.4 Commissioning 61
7Optional accessories, installation and use 67
7.1 Purge air heating 67
7.2 Purge air monitoring 74
7.3 Weather protection hood 79
7.4 Modbus 81
7.5 Modbus register definitions 85
8Operation 97
8.1 Menu structure 98
8.2 Edit mode: 100
8.3 Brief commands 102
8.4 Description of the individual display and input fields 102
8.5 Set-up, adjustment 113
9Maintenance 120
9.1 Customer service information 120
9.2 Safety 120
9.3 Maintenance work 121
9.4 Messages 126
10 Technical data 131
10.1 Performance features 131
10.2 Dimensions and weights 131
10.3 Power supply 131
10.4 Connections 132
10.5 Ambient conditions 132
10.6 Purge air heating 132
10.7 Purge air monitoring 133
10.8 Preset values for purge air monitoring (flow rate monitor) 133
10.9 Preset values for the Modbus 133
10.10 Dimensional drawings 134

Contents
D−R 800 5
10.11 Spares 134
10.12 Control parameters for code level 1 - overview 135
11 Menu structure 137
12 Standards and regulations 141
13 Declaration of Conformityand QAL1 143
14 Glossary 146
15 Index 149
16 DURAG GROUP company addresses 153
Figures
Figure 4.1: Position of the rating plates.................................................................................................... 35
Figure 4.2: Supply unit (above) (measurement) probe (below) ............................................................... 37
Figure 4.3: Vertical measuring probe for vertical ducts............................................................................ 38
Figure 4.4: Horizontal measuring probe for horizontal ducts ................................................................... 38
Figure 5.1: Components of the D−R 800 ................................................................................................. 41
Figure 5.2: Functional diagram I............................................................................................................... 42
Figure 5.3: Functional diagram II.............................................................................................................. 42
Figure 5.4: Layout of the supply unit ........................................................................................................ 43
Figure 6.1: Selection of the correct flange / lance length ......................................................................... 50
Figure 6.2: Dimensionaldrawing (measuring )probe ................................................................................51
Figure 6.3: Installation point of the probe; upstream section ...................................................................52
Figure 6.4: Installation point of the probe; shortened upstream section .................................................. 52
Figure 6.5: Welding-in drawing D−R 800 for a horizontal duct ................................................................ 53
Figure 6.6: Welding-in drawing D−R 800 for a vertical duct..................................................................... 53
Figure 6.7: Dimensional drawing for the supply unit D−R 800................................................................. 54
Figure 6.8: Changing the fuse in the supply unit D−R 800 ...................................................................... 55
Figure 6.9: Wiring diagram of the supply unit D−R 800 ........................................................................... 56
Figure 6.10: Purge air connection supply unit.......................................................................................... 58
Figure 6.11: Purge air connection measurement unit ..............................................................................59
Figure 6.12: Diaphragm openings............................................................................................................ 62
Figure 6.13: Miniature fuse holder............................................................................................................ 62
Figure 6.14: Evaluation unit with display and controls ............................................................................. 63
Figure 7.1: Installation of the purge air heating I...................................................................................... 67
Figure 7.2: Installation of the purge air heating II..................................................................................... 68
Figure 7.3: Installation of the purge air heating III (electrical connection)................................................ 69
Figure 7.4: Purge air heater internal control loop..................................................................................... 70
Figure 7.5: (optional) weather protection hood purge air heater.............................................................. 71
Figure 7.6: Installation of the purge air heater IV (weather protection hood, optional) ............................ 71
Figure 7.7: Adjustment of the purge air heater I....................................................................................... 72
Figure 7.8: Adjustment of the purge air heater II...................................................................................... 72
Figure 7.9: Dimensional drawing of the purge air heater .........................................................................73
Figure 7.10: Connection of the purge air monitoring unit......................................................................... 74
Figure 7.11: Local adjustment of the purge air monitoring.......................................................................75
Figure 7.12: Dimensional drawing rate of the flow / temperature monitor ............................................... 78

Contents
6D−R 800
Figure 7.13: Dimensional drawing (optional) weather protection hood .................................................... 79
Figure 7.14: Dimensional drawing (optional) weather protection hood for purge air heater .................... 80
Figure 7.15: Activation of the Modbus terminating resistor on the D−R 800 printed circuit board no. 2.. 83
Figure 8.1: Menu structure: vertical: Main menu ...................................................................................... 98
Figure 8.2: Menu structure, horizontal: submenu..................................................................................... 99
Figure 8.3: Menu, edit mode, example: Edit number ............................................................................. 100
Figure 8.4: Menu, edit mode, example: parameterisation of temperature measurement ...................... 101
Figure 8.5: Range switch-over - output ranges ...................................................................................... 108
Figure 8.6: Filter installation for checking the linearity ........................................................................... 117
Figure 9.1: Miniature fuse holder in the supply unit D−R 800 ................................................................ 121
Figure 9.2: Diaphragm openings on the measuring probe..................................................................... 122
Figure 9.3: Cleaning the optics on the measuring probe........................................................................ 123
Figure 9.4: Probe cap with light trap....................................................................................................... 123
Figure 9.5: Exchanging the filter (supply unit) ........................................................................................ 124
Figure 9.6: Overheating protection......................................................................................................... 125
Figure 11.1: Menu structure D−R 800 part 1/3....................................................................................... 137
Figure 11.2: Menu structure D−R 800 part 2/3....................................................................................... 138
Figure 11.3: Menu structure D−R 800 part 3/3....................................................................................... 139
Figure 13.1: Declaration of Conformity................................................................................................... 143
Figure 13.2: QAL1 to DIN EN 14181 and DIN EN 14956 page 1/2 ....................................................... 144
Figure 13.3: QAL1 to DIN EN 14181 and DIN EN 14956 page 2/2 ....................................................... 145
Tables
Table 6.1: Checklist: Preconditions for the operation of the D−R 800 ..................................................... 49
Table 6.2: Selection of the correct flange / lance length .......................................................................... 50
Table 6.3: Terminal assignment ............................................................................................................... 57
Table 6.4: Selection of the purge air restrictor ......................................................................................... 59
Table 6.5: Checklist: Preconditions for commissioning the D−R 800....................................................... 61
Table 7.1: LED display for the purge air monitoring unit .......................................................................... 75
Table 7.2: Possible causes / remedies for "Error during device adjustment"........................................... 76
Table 7.3: Teminal assignment for Modbus ............................................................................................. 83
Table 7.4: Abbreviations and terms in the tables ..................................................................................... 85
Table 7.5: Data formats in the tables........................................................................................................ 86
Table 7.6: Unsupported function codes.................................................................................................... 86
Table 7.7: General parameters and functions .......................................................................................... 90
Table 7.8: Status codes............................................................................................................................ 91
Table 7.9: D−R 800 Messages................................................................................................................. 92
Table 7.10: D−R 800 Parameters and functions ...................................................................................... 93
Table 8.1: Value pairs table from gravimetric comparison measurement .............................................. 114
Table 8.2: Value pairs table for the calibration function ......................................................................... 115
Table 8.3: Table for documentation of the calibration as it is being performed ..................................... 117
Table 9.1: Messages from the measuring unit ....................................................................................... 126
Table 9.2: Messages from the measuring unit (causes and remedies) ................................................. 128
Table 10.1: Overview of control parameters for code level 1................................................................. 135

Foreword
D−R 800 7
0 Foreword
This manual is intended to assist you in starting to use your DURAG product.
In this publication you will find information and technical data for planning,
installation / commissioning, operation and maintenance of the D−R 800.
The functional diagram for the overall equipment and the device components,
together with a spare parts list complete this information.
We hope that our products and services make a significant contribution to your
success. We will be delighted if the information provided achieves this.
If you have further questions on the products or applications of the
DURAG GROUP, please contact our Support & Service!
Their addresses and phone numbers can be found on page 153 (DURAG
GROUP company addresses).
Further information is also available at www.durag.de
Please read the following information carefully! It is important for your safety
and to avoid damage to the D−R 800 and to the environment.

D−R 800
Dust concentration meter
0 01 1
1General
1.1 Brief overview of the contents
1.2 Typographical conventions
1.3 Meaning of the warnings and instructions used