Duratech TC-15 Parts list manual

0500148 • OctOber 2016
DuraTech InDusTrIes InTernaTIonal Inc.
Po Box 1940, JamesTown, nD 58402-1940
Tel: [phone]• Fax: [phone]
www.DuraTechInDusTrIes.neT • www.hayBusTer.com
TC-15
Tree Chipper
Manual I: Operating Instructions and Parts Reference
TM
Product InformatIon

Clearing the Way for a Better Tomorrow

TC-15
Tree Chipper
Operating Instructions
and Parts Reference
TM
DuraTech Industries International Inc. (DuraTech) has made every effort to assure that
this manual completely and accurately describes the operation and maintenance of the
TC-15™ Tree Chipper as of the date of publication. DuraTech reserves the right to make
updates to the machine from time to time. Even in the event of such updates, you should
still nd this manual to be appropriate for the safe operation and maintenance of your unit.
This manual, as well as materials provided by component suppliers to DuraTech are all
considered to be part of the information package. Every operator is required to read and
understand these manuals, and they should be located within easy access for periodic
review.
is a registered trademark of Duratech Industries International, Inc.
TC-15 is a trademark of Duratech Industries International, Inc.

Clearing the Way for a Better Tomorrow

i
TC-15 TREE CHIPPER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand before operating unit
DuraTech Industries International Inc. (DuraTech Industries) has made every effort
to assure that this manual completely and accurately describes the operation and
maintenance of this Industrial Grinder as of the date of publication. DuraTech
Industries reserves the right to make updates to the machine from time to
time. Even in the event of such updates, you should still nd this manual to be
appropriate for the safe operation and maintenance of your machine.
This manual, as well as materials provided by component suppliers to DuraTech
Industries are all considered to be part of the information package. Every operator
is required to read and understand these manuals All manuals should be located
within easy access for troubleshooting and periodic review.
Appropriate use of the unit
This Tree Chipper is designed to grind brush and tree branches no larger than 15
inches in diameter.
Operator protection
As with all machinery, care needs to be taken by the operator in order to insure the
safety of the operator and those in the surrounding area.
WARNING: Operators and those observing the operation of the
Industrial Grinder are required to wear head, eye, and ear protection. No
loose clothing is allowed.

ii
TABLE OF CONTENTS
TC-15 TREE CHIPPER OPERATING INSTRUCTIONS
TC-15 Tree Chipper Part 1: Operators Instructions.........1
Introduction ................................................................................. 2
Purpose ....................................................................................... 2
Section 1: Safety......................................................................... 4
1.1 Safety-alert symbols........................................................................................... 4
1.2 Operator - personal equipment........................................................................... 6
1.3 Machine safety labels ......................................................................................... 7
1.4 Shielding............................................................................................................. 9
1.5 Safety Review Section ....................................................................................... 9
1.6 Towing/road transport ...................................................................................... 13
Section 2: Introduction ............................................................. 14
2.1 Dry Clutch ........................................................................................................ 14
2.2 Engine Control Panel ....................................................................................... 16
2.3 Other controls................................................................................................... 17
Section 3: Operation .................................................................. 19
3.1 Pre-starting inspection instructions .................................................................. 19
3.2 Normal shut down procedure ........................................................................... 19
3.3 Emergency stopping......................................................................................... 20
3.4 Safety bumper bars........................................................................................... 21
3.5 Normal Start up procedure ............................................................................... 21
3.6 Rotating Discharge Spout................................................................................. 22
3.7 Engage Chipper Disc........................................................................................ 23
3.8 Adjusting Engine Speed ................................................................................... 23
3.9 Select Feed Speed (RPM) ................................................................................ 23
3.10 Feed Forward/Reverse.................................................................................... 23
3.11 Feeding Chipper without Auto Feed Height................................................... 23
3.12 Feeding Chipper with Auto Feed Height........................................................ 24
3.13 Unplugging Procedure.................................................................................... 24
3.14 Winch Operating Procedure ........................................................................... 25
3.15 Transporting the TC-15 TREE CHIPPER...................................................... 26
Section 4: Engine Maintenance................................................ 26

iii
TABLE OF CONTENTS
TC-15 TREE CHIPPER OPERATING INSTRUCTIONS
Section 5: General Maintenance ............................................. 27
5.1 Welding Procedure ........................................................................................... 27
5.2 Batteries............................................................................................................ 28
5.3 Hydraulic system.............................................................................................. 28
5.4 Clutch system ................................................................................................... 29
5.5 Axle, wheels, and tires...................................................................................... 30
5.6 Lubrication ....................................................................................................... 30
5.7 Wear parts......................................................................................................... 32
5.8 Checking and setting belt tension procedures .................................................. 33
5.9 Spring tensioner for feed wheel ....................................................................... 35
5.9A Torquing the feed wheel motor nut................................................................ 35
5.10 Anvil adjustment ............................................................................................ 36
5.11 Changing knives ............................................................................................. 37
6.0 Troubleshooting the TC-15 .................................................. 38
6.1 General trouble shooting .................................................................................. 38
6.2 Troubleshooting the feed control and electronic monitoring system (PLC) ... 39
Appendix A: WARRANTY............................................................ 43
Appendix B: TC-15 Specications ............................................. 44
Part 2: Parts Reference .................................................45
TRAILER ASSEMBLY ......................................................................................... 46
CAT ENGINE ASSEMBLY (FOR S.N. UP TO 0010) .......................................... 48
CAT ENGINE ASSEMBLY - TIER 3 (FOR S.N. 0011 AND UP)........................ 50
DISC ASSEMBLY ................................................................................................. 52
INFEED ASSEMBLY VIEW 1.............................................................................. 54
INFEED ASSEMBLY VIEW 1 - DETAILS A,B, & C .......................................... 56
INFEED ASSEMBLY VIEW 2 (FOR S.N. UP TO 0010) ..................................... 58
INFEED ASSEMBLY VIEW 2 (FOR S.N. 0011 AND UP).................................. 60
INFEED ASSEMBLY VIEW 3.............................................................................. 62
INFEED ASSEMBLY VIEW 4.............................................................................. 64
DISCHARGE ASSEMBLY VIEW 1 ..................................................................... 66
DISCHARGE ASSEMBLY VIEW 2 ..................................................................... 68

iv
TABLE OF CONTENTS
TC-15 TREE CHIPPER OPERATING INSTRUCTIONS
RIGHT HAND CONTROL PANEL ASSEMBLY................................................. 70
LEFT HAND CONTROL PANEL ASSEMBLY ................................................... 72
SHROUD ASSEMBLY VIEW 1............................................................................ 74
SHROUD ASSEMBLY VIEW 2............................................................................ 76
FUEL AND HYDRAULIC OIL TANK ASSEMBLY ........................................... 78
GATHERING WINCH ASSEMBLY (OPTION)................................................... 80
REMOTE RADIO (OPTION) ............................................................................... 81
4000403 MANIFOLD VALVE ASSEMBLY......................................................... 82
MANIFOLD VALVE HYDRAULIC ASSEMBLY............................................... 84
HYDRAULIC TANK ASSEMBLY ....................................................................... 86
CLUTCH HYDRAULICS ..................................................................................... 88
HYDRAULIC PUMP ASSEMBLY - CAT ENGINE ............................................ 89
SEQUENCE VALVE ASSEMBLY........................................................................ 90
FEEDWHEEL HYDRAULIC MOTORS.............................................................. 91
DISCHARGE HYDRAULICS .............................................................................. 92
HYDRAULIC CYLINDER ASSEMBLY.............................................................. 94
GATHERING WINCH HYDRAULICS (OPTION) ............................................. 96
5700991 HPTO WIRING HARNESS (FOR S.N. UP TO 0010)........................... 98
5701143 ENGINE CONTROL PANEL (FOR S.N. 0011 AND UP) ..................... 99
5701024 MACHINE WIRING HARNESS ......................................................... 100
ELECTRICAL SCHEMATIC #1 (FOR S.N. UP TO 0010) ................................ 101
ELECTRICAL SCHEMATIC #1 (FOR S.N. 0011 AND UP) ............................. 102
ELECTRICAL SCHEMATIC #2......................................................................... 103
ELECTRICAL SCHEMATIC #3......................................................................... 104
DECALS .............................................................................................................. 106
DECAL LOCATIONS ........................................................................................ 108
TC-12 Documentation Comment Form ................................................................111
APPENDIX C FOLDOUTS .......................................................... 113
5700912 MAIN HARNESS (For SN UP TO 0010)...............................................F1
5701143 MAIN HARNESS (For SN 0011 AND UP) ........................................... F2

1
TC-15 TREE CHIPPER OPERATING INSTRUCTIONS
TC-15
TREE Chipper
Part 1:
Operating Instructions
TM

2TC-15 TREE CHIPPER OPERATING INSTRUCTIONS
Introduction
This TC-15 TREE CHIPPER is designed to chip trees and shrubs 15” diameter or less.
Purpose
Purpose of this owner’s manual is to explain maintenance requirements, safety and routine adjustments for most
efcient operation of your TC-15 TREE CHIPPER. There is also a trouble shooting section that may help in case of
problems in the eld. Any information not covered in this manual may be obtained from your dealer.
SPECIAL NOTE: When reference is made as to front, rear, left hand or right hand of this machine,
the reference is always made from standing at the rear of the machine and looking toward the hitch.
Always use serial number and model number when referring to parts or problems. Please obtain your
serial number and write it below for your future reference.
MODEL: _____________________ SERIAL NUMBER: _______________________