Duratuf TUF LOCKER User manual

Quality –Made Affordable
ASSEMBLY INSTRUCTIONS
TUF LOCKER
BASE SIZE 1810mm x 685mm

Tools Required:
Before you start:
Safety:
Select your site:
 Drill
 Drill Bit 3.5mm
 Drill Bit 6mm (for clear roof panel only)
 Riveter
 Hammer
 Nail Punch
 Tape Measure
 Ladder or Saw stool
 String Line
 Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)
 Read all instructions carefully.
 Identify all parts and check quantities against checklist.
 If you are making your own floor refer to Raised Base Plate section now.
 Do not attempt to build your shed in high winds.
 Beware of sharp edges.
 Protect your eyes and ears.
 Use electric tools with care. Use a Safety Trip Switch.
 It is easier and quicker if this shed is erected by two people.
 Your shed must be level. Achieve this by either levelling the ground or by using blocks.
 If you shed is to be positioned on wet or damp ground, we recommend that your shed is raised up
off the ground slightly.
2
ASSEMBLY INSTRUCTIONS

3
QTY LENGTH
CHECKED
OUT
CHECKED
IN
3 1.890
1 1.890
1 1.890
1 .820
1 .820
2 .820
1
2 1.810 Front & Back
2 .685 Ends
1 1.810 Front
1 1.810 Back
2 .685 Ends
6 1.810 Studs
2 0.595 45 x 45 H1
1 0.318 45 x 45 H1
1 0.441 45 x 45 H1
1 1.720 45 x 45 H1
1
SECURITY
2 Latches
1
1
1
COLOUR:_________________ INV #:______________
TUF LOCKER PARTS LIST
BASE PLATES
ROOF SIZE: 1.845 x 0.820
End Wall Nogs
Front Left Nog
Front Right Nog
Back Wall Nog
- Yellow 45 x 45 H1
Roof Sheet Or
Door
DESCRIPTION
Clear Roof Panel
Folded Roof Sheets
Corner Wall Sheets
3/4 Corner Wall Sheet (D008)
FLASHINGS
PACKED BY:
DATE: / /
BASE SIZE: 1.810 x 0.685
TOP PLATES
TIMBER
Wall Sheet
1.845
Touch-up Paint & Brush
- Green 45 x 45 H4
- Green 45 x 45 H4
Hardware Pack
- Red 45 x 45 H1
- Red 70 x 45 H1
- Red 45 x 45 H1
Clear Panel Hardware Pack
Assembly Instructions
Roof Flashing
2
1
1.890
1.845
1
Door Jambs
Ridge Cap Flashing

Note: For sheds being positioned on a Purpose Built Floor, shorten Studs
by 30mm now (Refer to Floor Section).
Step 1: Select one End Base Plate 0.685m (Green), one End Top Plate
0.685m (Red) and two Studs (Yellow). Lay out on flat surface and nail
together using two 75mm nails per join (fig. 1). Repeat with the other
end frame.
Step 2: Select Back and Front Base Plates 1.810m (Green), Front Top Plate
1.810m (Red) and Back Top Plate (70x45mm). With one End Frame
lying on the ground, nail plates to frame, two 75mm nails per join.
Ensure Green joins to Green and Red joins to Red. See (fig. 2) for
nailing detail on Top Back Plate (70x45mm).
Step 3: Position remaining End Frame on top of plates. While someone sup-
ports frame, nail in place using two 75mm nails per join.
Step 4: Carefully roll frame over onto its base. Nail on Back and End Wall
Nogs .882m above the top of the Bottom plate. If fitting a Duratuf
Floor, fit Floor Joists now. Evenly space joists and nail in place using
three 75mm nails per end. Nail Front wall Studs (Yellow) using Front
Wall Nogs to get correct position, Nail remaining Front Wall Nogs in
centrally (this may be easier if the frame is rolled onto its Front wall).
4
TUF LOCKER TIMBER FRAME
1
2
3
4
fig. 1 fig. 2
YELLOW
YELLOW
1.810
YELLOW
YELLOW
YELLOW
YELLOW

5
TUF LOCKER WALL CLADDING
903mm
392mm
D008
CLADDING DETAIL
Birds Eye View
fig. 1 fig. 2
To Avoid Corrosion:
Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.
Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.
Step 1: Door Jambs: Position left hand Door Jamb Flashing at
correct measurement from left (cladding detail) and nail
flush with top of Top Plate using a 30mm clout. Do not fit
50mm nails at this stage. Pre-drill holes to make nailing
easier (fig. 1).
Position Door Jamb Flashing and nail at the bottom. Posi-
tion right hand Door Jamb Flashing 903mm from left
hand Door Jamb Flashing (cladding detail) and nail in
place.
FRONT VIEW
DOOR JAMB
FLASHING