Duratuf KAIPARA User manual

ASSEMBLY INSTRUCTIONS
BASE SIZE: 3.900m x 2.550m
KAIPARA

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE
SOME IMPORTANT POINTS
TOOLS REQUIRED
• Drill
• Hex Drive (5/16)
• Hex Drive (3/8)
• Drill Bit 3.5mm
• Drill Bit 10mm
• Square Drive Drill Bit
• Phillips Drill Bit
• Slotted Drill Bit
• Riveter
• Hammer
• Tape Measure
• Ladder
• String Line
• Adjustable Spanner
• Level
• Hand Saw
• Caulking Gun
• Tin Snips (Left & Right Hand)
• Flatle(ForRollerDoor)
• Pipe Wrench (For Roller Door)
• SkillsawandJigsaw(Foroptionaltimberoor)
• MasonryDrilland12mmMasonryBit(forconcreteoor)
BEFORE YOU START
• Read all instructions carefully.
• Identify all parts and check quantities against checklist, before starting.
SAFETY
• Do not attempt to build your shed in high winds.
• Beware of sharp edges.
• Protect your eyes and ears.
• Use electronic tools with care. Use a Safety Trip Switch.
• It is easier and quicker if this shed is erected by two people.
SELECT YOUR SITE
• Your shed must be level. Achieve this by either levelling the ground or by using blocks.
• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupo󰀨the
ground slightly.
WARRANTY REQUIREMENTS
The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf
Guardian shed.
• Wash all surfaces annually using a hose and soft nylon brush.
• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as
soon as possible to remove any highly corrosive salt deposits.
• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.
• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.
2

33
3
PARTS LIST
TIMBER
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Front/Back Base Plate 70 x 45 H4 (Green) 3.900m 2
End Base Plate 70 x45 H4 (Green) 2.410m 2
Front/Back Top Plate 70 x 45 H1 (Red) 3.900m 2
EndTop Plate 70 x 45 H1 (Red) 2.410m 2
Lintel 70 x 45 2.400m 1
Stud 70 x 45 (Yellow) 2.295m 10
Stud 70 x 45 (Yellow) 2.440m 6
Stud 70 x 45 (Yellow) 0.320m 3
Nog 70 x 45 1.240m 3
Nog 70 x 45 1.137 4
Nog 70 x 45 0.615m 2
Ridge Beam 140 x 45 H1 with 67mm notch 3.900m 1
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Back Wall Sheet 3.900m 3
End Wall Sheet 2.550m 6
Roof Sheet 3.150m 5
Front Wall Sheet 0.750m 6
Half Front Wall Sheet (390mm wide) 3.900m 1
Roller Door 2.400m 1
CLADDING/FLASHING

44
DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED
Front Top Plate Flashing 3.900m 1 1001
Front Corner Flashing 2.540m 2 1002
Rear Corner Flashing 2.400m 2 1003
Door Top Flashing 2.590m 1 1004
Door Head Flashing 2.400m 1 1005
Door Jamb Flashing 2.105m 2 1006
Downpipe Cover Flashing 2.200m 1 1007
Barge Flashing 3.225m 2 1008
Front Spouting 4.005m 1 1009
Back Spouting 4.005m 1 1010
Spouting End Cap 0.120m 2 1011
4
HARDWARE/ACCESSORIES
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
L-Brackets 40mm 2
Flathead Nails 90mm 160
Tek Screws 55mm 110
Tek Screws 25mm 220
Clouts 30mm 130
Tek Screws 100mm 16
Rivets 3.2mm 80
Dropper 80mm 1
Downpipe 80mm 3.000m 1
Downpipe Brackets 2
Silicone 1
Roll of DPC 30m 1
Touch up paint and brush 1

55
DATE: / / PACKED BY:
5
TIMBER FLOOR
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Floor Joists 100 x 50 H4 3.880m 6
Floor Boards 150 x 25 H3 2.530m 26
Door Step Flashing 2.400m 1
Floor Nails 50mm 330
OPTIONAL EXTRAS
CLEAR ROOF
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Clear Roof Panel 3.150m 1
PLY FLOOR
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Plywood 17mm treated 1.940m x 1.200m 4
Plywood 17mm treated 1.940m x 0.130m 2
Joists 70 x 45 H4 3.790m 6
Joists 70 x 45 H4 2.530m 2
Joists 70 x 45 H4 0.532m 1
Joists 70 x 45 H4 0.555m 3
Joists 70 x 45 H4 0.063m 1
Door Step Flashing 2.400m 1
Floor Screws 40mm 120
Floor Screws 75mm 100

66
6
FOUNDATIONS
• No doubt by now you will have decided what sort of base you are
putting down.
• If you choose a raised foundation, either a concrete base, plywood
oor,ortimberoor,thesheddesignpreventsthewaterfrom
owinginsidetheshed.
• If you chose to position the shed directly onto the ground, the
watercanowdownthewallsandunderthebottomplateandinto
the shed.
CONCRETE BASE
• To build a concrete base we recommend the following.
• Concrete base should be 3880mm x 2530mm (this is
20mm smaller than the shed frame size, which allows
for a 10mm gap around the perimeter of the shed).
• Concrete base to be a minimum of 80mm thick and at least 100mm thick around the perimeter. Base should
be at least 50mm above ground line.
• Concrete base should be laid on a solid or compacted base.
• Plastic sheeting underneath concrete will prevent moisture coming through underneath.
• Ideallytheareaaroundthedoorwayshouldhaveaslightslopetoallowwatertoruno󰀨.Refertoplansfor
doorway position.
10mm
100mm
80mm

77
PLYWOOD FLOOR
Select
6 x 3790mm Joists
2 x 2530mm Joists
1 x 532mm Joists
1 x 63mm Joists
3 x 555mm Joists
4 x Ply 1945mm x 1200mm
2 x Ply 1945mm x 130mm
• Layoutoorjoistsandassemblesuboor
frame as shown, nailing joists together
with two 90mm nails per join.
7
SUB FLOOR FRAME
• Positionsuboorframeensuring
frame is well supported, level and
diagonals are correct.
• Using 40mm screws, screw plywood
tosuboorframeasshown.
• Ensuretimberoorissu󰀩ciently
secured down to foundation.
PLYWOOD SHOWING SCREWS Screws
1200mm1200mm
Screws
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1945mm
1945mm
130mm
C
L
130mm
130mm
3790mm
532mm
555mm
555mm
555mm
2530mm
63mm
1895mm 1895mm
C
L

88
TIMBER FLOOR
8
Select
6 x 3880mm Joists
26 x 2530mm Floor boards
• Layoutoorjoistsasshown,ensuring
joists are spaced evenly apart.
• Using50mmooringnails,nailaoor
board on each end, ensuring ends are
ushwithjoists.Makesureoorislevel
and joists are well supported.
SUB FLOOR FRAME
• Layoutremainingoorboards.
• Measure diagonals to ensure
measurementsareequalandooris
sqare.
• Ripdownlastoorboardtosuitgap
andnailo󰀨oorwith50mmooring
nails (12 nails per board).
• Ensuretimberoorissu󰀩ciently
secured down to foundation.
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3880mm
2530mm
TIMBER SHOWING NAILS
2530mm
Nails
..........................................
..........................................
..........................................
..........................................
..........................................
3880mm
..........................................

99
9
TIMBER FRAME
2385
A
A
B
End Base Plates - 2
C
BFront/Back Base Plates - 2
CEnd Top plates - 2
DFront/Back Top Plates - 2
EStuds - 19
FRidge beam - 1
GNogs - 9
D
E
F
G
HLintel - 1
H
3900
2550
TIMBER FRAME - END WALLS
Select
2 x 2410mm Base Plates
2 x 2410mm Top Plates
6 x 2295mm Studs
4 x 1137mm Nogs
• Select one 2410mm base plate
(Green), one 2410mm top plate
(Red) and three studs (Yellow).
• Lay out plates and three studs
onaatsurfaceandnail
together using two 90mm nails
per join. Studs are positioned
1137mm apart.
• Position nogs 1200mm up from
underside of bottom plate to
centre of nog and nail in place.
• Repeat with second end wall
frame.
9
45 45 45
45 45 45
11081132
2375
1137
2410
1137
TIMBER SHOWING NAILS

1010
TIMBER FRAME - BACK WALL
10
TIMBER FRAME - FRONT WALL
• Nail lintel to studs using the 320mm studs to establish correct height.
• Nail 320mm studs to top plate and lintel, spacing these evenly apart.
Select
1 x 3900mm Base Plate
1 x 3900mm Top Plate
1 x 2400mm Lintel
6 x 2440mm Studs
3 x 320mm Studs
2 x 615mm Nogs
• Select one 3900mm base plate
(Green), one 3900mm top plate
(Red) and four studs (Yellow). Lay
outplatesandtwostudsonaat
surface and nail together using two
90mm nails per join.
• Nail one stud each side of doorway
to top and bottom using the 615mm
nogs to establish correct position.
• Nail remaining two studs to inside
of studs and top and bottom plates
to make a double stud each side of
doorway opening.
320
2110
615
3900
2530
2400
615 90
45 90
45
45 45
45
1132 1263
Select
1 x 3900mm Base Plate
1 x 3900mm Top Plate
4 x 2295mm Studs
3 x 1240mm Nogs
• Select one 3900mm base plate
(Green), one 3900mm top plate
(Red) and four studs (Yellow).
• Lay out plates and four studs on a
atsurfaceandnailtogetherusing
two 90mm nails per join. Studs are
positioned 1240mm apart.
• Position nogs 1200mm up from
underside of bottom plate to centre
of nog and nail in place. 45 45 45
45
45 45 45
1118
1132 2385
1240
3900
1240
1240