DURBIN Synergy Series User manual

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Installati
o
Revision
E
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o
nandOpera
t
E
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In
s
t
ionManual
s
tallati
o
o
nan
d
1
d
Oper
a
a
tion
M
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anu
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l
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InstallationandOperationManual 2
RevisionE
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TableofContents
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Section1:AssemblingtheSynergySeriesValve
Section2:InstallationInstructionsfortheSynergySeriesValve
Section3:Warnings
Section4:SynergySeriesValveSetupandTroubleshooting
Section5:TroubleshootingandRepair
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Installati
o
Revision
E
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Introd
D
therequ
theasse
m
T
applicati
Packing,
usedin
o
function
,
valveca
n
contact
D
o
nandOpera
t
E

u
ction
D
urbin’sSyn
e
ireddeman
m
bly,instal
l
heValveSe
on.Thisc
h
Connectio
n
o
rdertoens
,
andaction
n
causeah
a
D
urbinIndu
E
t
ionManual
e
rgyseries
V
dformedia
l
ation,and
o
lectionKey
h
artinclude
s
n
style,Rati
n
urethatth
e
ofthevalv
e
a
zardousco
n
s
trialValve
.
E
XAMPLE
V
alveisan
e
.Thefollo
w
o
perationo
f
mustbeus
e
s
Function,
F
n
g,andcom
m
e
properval
v
e
topreven
t
n
ditiontoo
c
.

PARTN
U
3
e
xtlevelsm
a
w
ingInstall
a
f
thevalve.
e
dtodeter
m
F
lowType,
A
m
unication
v
eisselect
e
t
unexpecte
c
cur!Forc
u
U
MBER:





a
rtvalve,w
a
tionandO

m
inethepr
o
A
ction/Bias
,
Protocol.
T
e
d.Itisim
p
dmediaflo
w
u
stomappli
c
SYN‐C‐R
1

hichreacts
v
perationm
a
o
pervalvef
o
,
NominalP
i
T
heselecti
o
p
ortanttos
e
w
.Installin
g
c
ationsnot
l
1
33121
v
eryquickl
y
a
nualwilld
e
o
ryour
i
peSizing,
V
o
nchartmu
s
e
lectthepr
o
g
theimpro
l
istedbelo
w
y
to
e
tail
V
alve
s
tbe
o
per
per
w
,

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Installati
o
Revision
E
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1SINLGEPACK
2DOUBLEPACK
3BELLOWS/SINGLE
P
4ROPESINGLEPAC
K
5ROPEDOUBLEPAC
<‐‐‐PACKING
3
*"Pack"consistsof3p
*Angledesignonlya
v
SinglePackandRope
S
o
nandOpera
t
E


+
P
AC
K
K
K
ackers
v
ailablein
S
inglepack
1NPT
2BSPT
3ANSI/AS
M
4DINFLAN
G
5JISFLANG
E
6SANITAR
Y
7HUB
t
ionManual
+
+
CCONTROL(2‐WAY)
IISOLATION(2‐WAY)
DDIRECTIONAL(3‐WAY)
VCONTROLVACUUM(2
‐
C
<‐‐‐FUNCTION
*3WAYnotavailableinA
n
design
*3WAYnotavailablewith
valvefunction
M
EB16.5FLANGE
G
E
E
Y
<‐‐‐CONNECTIONSTYLE
1
15
21
33
43
56
69
71
82
+
+
‐
WAY)
n
gle
control
RRESTRICTEDF
SSTANDARDF
L
FFULLFLOW
AANGLEDESIG
N
<‐‐‐FLOW TYPE
R
00PSI/450F
50
#
00#LW
00
#
00
#
00
#
500
#
500
#
<‐‐‐RATING
2
4


+
+


LOW
L
OW
N
(MaxFlow)
<‐‐‐FLOW

TYPE
R
1NOR
M
2NOR
M
1ETHERNET/IP
2MODBUSTCP
3ANALOG4‐20MA
4PROFINET
5SDCARD
<‐‐‐PROTOCOL
1
+
+
M
ALLYCLOSED
M
ALLYOPEN
<‐‐‐ACTION/BIAS
1
1
2
3
4
5
6
7

1
1/4"NPS
2
3/8"NPS
3
1/2"NPS
4
3/4"NPS
5
1"NPS
6
1‐1/4"NPS
7
1‐1/2"NPS
<‐‐‐NOMINALPIPESIZE
3
<‐‐‐TRIMDESIGN/ CUSTOMDESIGN *Ifstandardproduct,this designationisleftblank
+
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Installati
o
Revision
E
1.0
A
1
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1
1
o
nandOpera
t
E

A
ssemblin
g
1
.1 Asse
m
1
.2 Typi
c
asse
m
1
.3 This
s
itis
a

t
ionManual
g
theSyne
m
blytool
s
Motorsp
a
Spanner
n
wrenc
h
1”open
e
Combinat
wrenc
h
c
ally,your
m
bled.
s
ectionwi
a
ssembled
rgySeries
s
required
:
a
cer
n
ut
h

e
nd
ion
h

Synergy
S
llcovert
h
andoper
a
5


Valve
:


S
eriesVal
v
h
emechan
a
ted.

¾”open
combin
a
wren
c
(1)Set
o
customar
y
wrenc
h
½”drivet
wren
c
v
ewillbe
d
icalsyste
m

end
a
tion
c
h
o
fUS
y
Allen
h
es
orque
c
h
d
elivered
f
m
softhe
V

f
ully
V
alveand

how

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InstallationandOperationManual 6
RevisionE
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1.4 Ifyourvalverequiresassembly,itwillbepackagedinthefollowing
modules.





VALVECORE
ACTUATOR
SERVOMOTOR
GEARDRIVEAND
PULLEYS
UNDERNEATH
COVER
PACKINGGLAND

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InstallationandOperationManual 7
RevisionE
1.4.1 TheValveBodyandPackingGlandwillbeonemodular
assembly.



1.5 TheActuatorassembly,whichincludesthemotor,drivepulleys,
andbelts,willthenbematedtotheValveBodyandPackingGland.
1.6 Themotormayneedtobeassembledtotheremainderofthe
ActuatorAssembly
FLOWDIRECTIONAL
ARROWCASTINTO
VALVEBODY

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InstallationandOperationManual 8
RevisionE
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
INSTALLBELTAND
HANDTIGHTENALL
(4)MOTOR
MOUNTINGSCREWS
INSERTMOTOR
SPACERTOOL
BETWEENACTUATOR
TUBEANDMOTOR
PRIORTO
TIGHTENINGSCREWS
WITHSPACERTOOL
INPLACE,TIGHTEN
CAPSCREWSTO79
IN*LBSANDREMOVE
SPACER

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Installati
o
Revision
E
ACT
ASS
o
nandOpera
t
E

UATOR
EMBLY
t
ionManual 9


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InstallationandOperationManual 10
RevisionE
1.7 MakesurethatSpannernutisstartedonthethreadsoftheValve
Body–UseEver‐LubePerma‐SlikRMACorequivalentAnti‐Seize.
1.8 Tightentheswivelnutintotheactuatorassemblyto20Ft‐LBsusing
a¾inchwrench.Donotrotatestemshaft–use1”wrenchtohold
stationary

StemShaft–1”
SwivelNut–¾”
wrenchrequired
SpannerNut
Actuator
Assemblymustbe
rotatedtoitsfinal
position
WARNING:
DONOTROTATE
STEMSHAFT

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InstallationandOperationManual 11
RevisionE
1.9 RotatetheActuatorAssemblyintoproperposition–makesureto
accountforanyobstructionsthatitmayencounterwheninstalled
onthemachine.
1.10 TightentheSpannerNutusingthesuppliedspannerwrench(Durbin
Partno.SYN‐TL‐08)to125ft‐lbs.Propertighteningwillensurethat
theActuatorassemblydoesnotrotateinrelationtotheValveBody
andPackingGland.
1.11 Ifnecessary,theSpannerNutcanbetightenedtoitsfinaltorque
aftertheSynergySeriesValvebodyhasbeenboltedinplaceonthe
equipmentthatitisservicing.


UseDurbinpartnumberSYN‐TL‐
08totightenspannernut.Use
squarethroughtoattach
standardtorquewrench

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InstallationandOperationManual 12
RevisionE
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

2.0 InstallationofSynergySeriesValvesintoExistingSystems

2.1 RemovePowerfromthesystem.
2.1.1 Canbedisconnectedatmotor
2.1.2 Canbedisconnectedatpanelpowersupply
2.2 Lockoutandtagouttheprocessequipmentsoitcannotbe
poweredonduringinstallationoftheSynergySeriesValve.
2.3 Ensurethatallmedia(steam,liquid,orotherfluid)isevacuated
fromthesystem.
2.4 Makesureallprocessvalvesareclosedontheinletsideofmediato
thevalve.
2.5 Notethefloworientationoftheexistingvalve.
2.6 EnsurethattheActuatorAssemblyisrotatedtoitsproperposition.
2.7 InstallValveconnectiontotheproperindustrystandardsforpiping.
2.8 Powerandcommunicationwiring


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InstallationandOperationManual 13
RevisionE
2.8.1 Diagrambelowdepictslocationofpower,Ethernet,andI/O
communicationwires.




PIN FUNCTION DESCRIPTION COLOR
124VDC CONTROL,I/O,MODULEPOWER WHITE
2 EARTH CHASSISGROUND GREEN
3 GROUND MOTOR/MODULECOMMONGROUND BLACK
424to48VDC MOTOR/DRIVEPOWER RED

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InstallationandOperationManual 14
RevisionE
2.8.2 DiagrambelowdepictsI/OpinoutforAnalogSynergyand
“Enable”pinoutforallSynergySeriesvalves.



Installati
o
Revision
E
3.0 S
3

o
nandOpera
t
E

ynergyse
r
3
.1 War
n
valv
e
t
ionManual
r
iesValve
n
ing–Dur
e
isactuat
e
Operatio
n
ingopera
t
e
d,inthe
a
15
n

t
ionthere
a
ctuatorc
isapinch
enterpos
i

pointhaz
a
i
tion.
WARNI
HAZARD
DON
O
FINGERS
I
N
a
rdasthe


NG–PINCH
P
DURINGOPE
O
TPLACEHA
N
ORANYTHI
N
N
THISAREA
P
OINT
RATION
N
DS,
N
GELSE



InstallationandOperationManual 16
RevisionE

3.2 DuringOperationorwhenPowerisappliedtotheValve,Never
removetheDriveGearCoveronthetopoftheActuatorAssembly!


3.3 Underthecover,therearedrivepulleys,andapulleythatcan
rotatewhenelectricalpowerisappliedtothesystemorwhenthe
potentialspringenergyisreleased.Sincetheactuatorassemblyis
alsounderpressurefromthespringsthatareinternaltothe
actuatormechanism,thereispressureonthesystemthatcan
releasewhenpowerisremovedfromthesystem.Neverattemptto
clearajammedorinoperativeactuatorbyrotatingthe
sprockets.Thiscouldleadtodamagetotheactuator,valve,motor
andcouldcausebodilyharm.

WARNING–DONOTREMOVE
COVERDURINGOPERATION
OFVALVE,ORWHENPOWER
ISAPPLIEDTOVALVE

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
InstallationandOperationManual 17
RevisionE


 
Warning!‐Neverremovecoverwhenpowertothesystemison!
4.0 SynergySeriesValvesetupandoperationwithyourcurrentControl
System
4.1 ConnectingtoDurbinSynergySeriesMotors:
DurbinIndustrialValveofferstheSynergySeriesinananalogordigitalconfiguration.Ifthe
valveisusingdigital/Ethernetcommunications,itispossibletoconnecttoanyandallofthese
motorsusingthelocalEthernetconnectionatthepanel.Alternatively,theusermayconnectto
anindividualvalvebyusingtheMicroUSBportonthefrontofthemotor.

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InstallationandOperationManual 18
RevisionE
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ThefollowingscreenshotswillguideyouthroughconnectingtotheValvemotorineither
scenario.
1) LaunchtheSMIsoftwarefromtheUserspecificlocation(Startupmenu,desktop,quick
launchtray,etc.)
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2) Intheupperleftcorneroftheapplicationscreen,youwillseeatablabeled“Find
Motors”
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MICROUSB
PORT

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InstallationandOperationManual 19
RevisionE
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Yourdetectedconfigurationsmaybedifferentthanshownhere,dependingonalldevicesand
portsconnectedtothePLCorPCbeingused.
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Rightclickoneither“Ethernet”or“USB”dependingonwhichcommunicationmethod
youarecurrentlyusing.
Forthisexample,IamusingUSB.
‐Youwillseetwooptions.
‐Select“DetectMotorsonUSB”byLeftclicking.
*(Note:Syntaxwillread“DetectMotorsonEthernet”ifEthernetcommunicationwas
usedinsteadofUSB)

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InstallationandOperationManual 20
RevisionE
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3) AfterSMIsearchesforyourmotorsandfindsone,youwillseethemotorlistedunderthe
correspondingconnectiontype.
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