DURKOPP ADLER 610 User manual

610/630
Operating Instructions

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Property of Dürkopp Adler AG and protected by copyright. Any reuse
of these contents, including extracts, is prohibited without the written
approval in advance of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG – 2014

Table of contents
Operating Instructions 610/630 - 00.0 - 05/2014 1
1 About these operating instructions...................................................3
1.1 Scope of application of the operating instructions.................................3
1.2 For whom are these operating instructions intended?...........................3
1.3 Representational conventions – Symbols and characters.....................4
1.4 Other documents...................................................................................4
1.5 Liability...................................................................................................5
1.5.1 Transportation .......................................................................................5
1.5.2 Intended use..........................................................................................5
2 Performance description....................................................................7
2.1 Declaration of conformity.......................................................................8
2.2 Additional equipment.............................................................................8
2.3 Technical data.....................................................................................10
2.4 Sewing machines 610 and 630 ...........................................................11
2.5 Control panel OP7000.........................................................................11
2.6 Tape unwinder (610 only)....................................................................11
3 Safety instructions............................................................................13
3.1 Basic safety instructions......................................................................13
3.2 Signal words and icons symbols in warnings......................................15
4 Device description.............................................................................19
5 Operation............................................................................................21
5.1 Switching on the sewing machine .......................................................22
5.2 Switching on the sewing lamp.............................................................23
5.3 Preparing the sewing machine for operation.......................................24
5.4 Inserting and replacing the needle ......................................................25
5.5 Threading the needle thread ...............................................................26
5.6 Threading the looper thread................................................................29
5.7 Adjusting the thread quantity, thread tension
and seam appearance.........................................................................32
5.7.1 Thread types and stitch formation.......................................................32
5.7.2 Adjusting the thread tension................................................................32
5.7.3 Adjusting the needle thread quantity...................................................33
5.7.4 Adjusting the looper thread quantity....................................................34
5.8 Inserting tape (610 only)......................................................................37
5.8.1 Feeding the tape..................................................................................40
5.9 Setting the sewing foot pressure.........................................................40
5.10 Lifting the sewing foot..........................................................................42
5.11 Locking the sewing foot in the upper position......................................43
5.12 Sewing.................................................................................................44
5.13 Maintenance........................................................................................46
5.13.1 Cleaning ..............................................................................................46

Table of contents
Operating Instructions 610/630 - 00.0 - 05/20142
5.14 Checking the pneumatic system..........................................................48
5.14.1 Oil lubrication.......................................................................................50
5.15 Customer service.................................................................................55
6 Set-up .................................................................................................57
6.1 Delivery scope.....................................................................................57
6.2 Removing the transport securing devices ...........................................57
6.3 Installation ...........................................................................................58
6.3.1 Installing the reel stand........................................................................58
6.3.2 Testing the table plate.........................................................................60
6.4 Setting the working height...................................................................60
6.4.1 Electrical connection............................................................................61
6.4.2 Checking the mains voltage ................................................................61
6.4.3 Pneumatic connection.........................................................................62
6.5 Sewing test..........................................................................................63
6.6 Foot pedal position..............................................................................64
7 Software settings...............................................................................67
7.1 Control panel OP7000.........................................................................67
7.2 Switching on the sewing machine .......................................................68
7.3 Controller operating modes.................................................................68
7.4 General operation of the controller......................................................69
7.4.1 Inputting numerical values...................................................................69
7.4.2 Inputting text........................................................................................71
7.5 Manual mode MAN..............................................................................73
7.5.1 Adjustable parameters in MAN mode..................................................74
7.5.2 Sewing process...................................................................................77
7.6 Automatic mode AUTO........................................................................78
7.6.1 Adjustable parameters AUTO..............................................................79
7.6.2 Sewing process...................................................................................85
7.7 Programming mode.............................................................................87
7.7.1 Edit existing program (EDIT)...............................................................88
7.7.2 Create new program (PROGRAMMING) ............................................93
7.7.3 Copying a seam program..................................................................103
7.7.4 Deleting a seam program..................................................................103
7.7.5 Correcting length (LENGTH CORRECTION)....................................104
7.8 Service mode SERVICE....................................................................105
8 Decommissioning............................................................................107
9 Packing, transportation ..................................................................109
10 Disposal............................................................................................111
11 Appendix..........................................................................................113

About these operating instructions
Operating Instructions 610/630 - 00.0 - 05/2014 3
1 About these operating instructions
Theseoperatinginstructionsforthe610and630sewingmachines
have been compiled with the utmost care. They contain informa-
tion and notes to make long-term and reliable operation possible.
Should you notice any discrepancies or if you have improvement
requests, then we would be glad to receive your feedback,
5.15 Customer service, p. 55.
Pleaseregardtheoperatinginstructionsaspartoftheproductand
keep them in a safe place where they can be easily accessed.
Read the operating instructions completely prior to using the
machineforthefirsttime. Onlypass theproduct ontothirdparties
together with the operating instructions.
1.1 Scope of application of the operating
instructions
These operating instructions describe the set-up and intended
use of the 610 and 630 sewing machines.
1.2 For whom are these operating instructions
intended?
The operating instructions are intended for:
• Operating personnel:
This group of employees has been trained in operating
the machine and can access the operating instructions.
Specifically, 5 Operation, p. 21 is important for this
group of employees.
• Specialized staff:
This group of employees has the appropriate technical
training allowing them to perform maintenance on the sew-
ing unit or to repair faults. Specifically, 6 Set-up, p. 57 is
important for the specialized staff.
Service instructions are supplied separately.
With regard to minimum qualification and other requirements to
be met by the personnel, please also refer to 3 Safety instruc-
tions, p. 13.

About these operating instructions
Operating Instructions 610/630 - 00.0 - 05/20144
1.3 Representational conventions – Symbols
and characters
Various items of information are depicted or highlighted in these
operating instructions by the following characters to make them
easier to understand:
Safety Important warnings for the user of the machine are specifically
marked. Because safety constitutes an area of major importance,
hazardsymbols,levelsofrisk,andtheirsignalwordsaredescribed
separately in Chapter 3 Safety instructions, p. 13.
Location
information Information on where something is positioned using the terms
“right” or “left” must always be regarded from the operator’s point
of view if the figure gives no other obvious indication for determin-
ing the location.
1.4 Other documents
The device contains built-in components from other manufactur-
ers. The respective manufacturers have carried out hazard as-
sessments for these purchased parts and confirmed compliance
of the design with the applicable European and national regula-
tions. The intended use of the built-in components is described in
the corresponding manuals of the manufacturers.
Symbol/character Meaning
•Lists are identified by bullet points.
1.
2.
Instructions are numbered and have to be performed
in the specified order.

References to further information in these operating
instructions or other documents are identified by
this symbol.

About these operating instructions
Operating Instructions 610/630 - 00.0 - 05/2014 5
1.5 Liability
Allinformationandnotesintheseoperatinginstructionshavebeen
compiled in accordance with the latest technology and the appli-
cable standards and regulations.
The manufacturer cannot be held liable for any damage due to:
• Damage during transport
• Failure to observe the operating instructions
• Improper use
• Unauthorized modifications to the machine
• The deployment of untrained personnel
• Using unapproved spare parts
1.5.1 Transportation
Dürkopp Adler cannot be held liable for any damage during trans-
port. Check the delivered product immediately after receiving it.
Report any damage to the last transport manager. This also
applies if the packaging is not damaged.
Keep the machines, devices and packaging material in the
condition theywereinatthetimewhenthedamagewasidentified.
This secures any claims towards the transport company.
Report all other complaints to Dürkopp Adler immediately after
receiving the product.
1.5.2 Intended use
Sewing machine 610
The Dürkopp Adler 610 is for smooth sewing or incorporating
fullness into the upper and/or lower material layer.
This sewing machine is optimized with grading logic for the pro-
grammed pre-ruffing of sleeves (sleeve crown) and programmed
taping of armholes, necklines etc. Sewing on tape requires
a needle strength of 70-130 Nm.
Sewing machine 630
The Dürkopp Adler 630 is for smooth sewing or incorporating
fullness into the upper and/or lower material layer.

About these operating instructions
Operating Instructions 610/630 - 00.0 - 05/20146
This sewing machine is optimized with grading logic for the pro-
grammedpre-ruffingofsleeves(sleevecrown).Itisequippedwith
the E1 fitting for pre-ruffing, edge stop, maintenance unit and
pneumatic connection package.
General information
The sewing machines are only intended for working with dry
material. The material may not contain any hard objects.
The seam is produced using core spun threads, polyester fibers,
or cotton threads.
The sewing machines are intended for industrial use.
The sewing machines may only be set up and operated in dry
conditions on well-maintained premises. If the sewing machines
are operated on premises that are not dry and well-maintained,
thenfurther measuresmay berequiredwhichmustbe compatible
with EN 60204-31:1999.
Only authorized/trained persons may work on the sewing
machines.
Themanufacturerwill notbe heldliablefor damageresulting from
improper use.
Dangerdue tohigh voltage,crushing andsharp
objects.
Improper use can result in injuries.
Please follow all instructions in the manual.
WARNING
Improper use could result in material damage.
Please follow all instructions in the manual.
ATTENTION

Performance description
Operating Instructions 610/630 - 00.0 - 05/2014 7
2 Performance description
Sewing machine 610
The Dürkopp-Adler 610 is a sewing machine for pre-ruffing and
sewing on tape. The tape is supplied automatically to the fabric
support surface by a tape unwinder.
Sewing machine 630
TheDürkopp-Adler630isasewingmachineforpre-ruffingsleeves
(sleeve crowns) with grading logic.
Common features
• Stitch type 401.
• 32 mm needle stroke for light to moderately heavy material.
• Stitch length maximum 4 mm, adjustable via the stepper motor.
• Differential bottom feed up to maximum 6 mm, adjustable
via the stepper motor.
• Differential top feed up to maximum 8 mm, adjustable via the
stepper motor.
• Sews forwards only.
• Electronically controlled needle and looper thread tension and
automatic adjustment of the looper thread quantity to the stitch
length for optimal stitch formation, including for looser stitching.
• Sewing foot top feed with automatic stroke adjustment for
different material strengths.
• Equipped with drive motor mounted on the sewing machine.
• With electropneumatic sewing foot lifting and electropneumatic
thread cutter for needle and looper thread.

Performance description
Operating Instructions 610/630 - 00.0 - 05/20148
2.1 Declaration of conformity
The sewing machines comply with the European regulations spec-
ifiedinthedeclarationofconformityorintheinstallationdeclaration.
2.2 Additional equipment
Using a flexible system of additional equipment, the sewing units
can be equipped optimally and cost-effectively to suit the relevant
application.
Standard equipment
Optional equipment
Order
number Additional equipment 610- 01 630- 01
9880 610001 OP7000 with holder 
N900 012015 Edge stop, right 
0176 590044 Tape unwinder for tension-free
feeding of tapes. 
0176 590064 Tape feeding and cutting device.
The tape is automatically fed
and cut. Depending on the seam
program, either from the start
of the seam to the end or in
programmed lengths at pro-
grammed points of a seam.

9805 791113 USB stick 
9780 000108 Maintenance unit WE-8 
0797003031 Pneumatic connection package,
comprising connection hose 5 m
long, hose sleeves, coupling
socket and coupling plug


Performance description
Operating Instructions 610/630 - 00.0 - 05/2014 9
9822 510002 Halogen sewing lamp for table
mounting 
9822 510011 Table clamp 
9870 001021 Plug socket 
Order
number Additional equipment 610- 01 630- 01

Performance description
Operating Instructions 610/630 - 00.0 - 05/201410
2.3 Technical data
Technical data 610 630
Sewing stitch type 401 Double chain stitch
Looper type Crossline
Number of needles 1
Needle system 934 RG
Needle strength [Nm] 70-130
Max. sewing thread thickness
(core spun thread) 70 / 3
Stitch length, forwards only [mm] 1-4
Feed length maximum for diff. feed [mm] 6
Feed length maximum for feed foot [mm] 8
Maximum number of stitches [rpm] 5000
Number of stitches on delivery [rpm] 3200 (recommended
number of stitches)
Needle stroke [mm] 32
Sewing foot stroke during lifting [mm] 9
Operating pressure [bar] 6
Air consumption [NL per working cycle] 0.1
Length, width, height (packaging) [mm] 1350 / 900 /
1250 1350 / 900 / 1100
Weight of the upper section [kg] ?
Total weight (upper section, accessory pack,
motor controller, packaging) [kg] ??
Rated voltage [V/Hz] 230 V, 50/60 Hz
Rated power [kVA] 0.5

Performance description
Operating Instructions 610/630 - 00.0 - 05/2014 11
2.4 Sewing machines 610 and 630
Single needle, flat bed, double chain stitch, crossline sewing
machine with stitch type 401 and differential bottom and top feed.
Suitable for smooth sewing and/or integration of fullness into
the sewing material.
2.5 Control panel OP7000
The following settings are performed using the OP7000 control
panel:
• Parameter settings for sewing seams.
• Programming, saving and managing seam programs.
• Switching from manual sewing to automatic sewing.
2.6 Tape unwinder (610 only)
• With the tape unwinder, the 610 sewing machine can be used
to tape armholes, necklines etc.
• The tape feed guides the tape automatically during sewing. The
tape unwinder makes it possible to sew the tape without ten-
sion.
• After a pre-programmed seam length, the tape cutter cuts the
tape in the seam. The tape does not therefore project beyond
the fabric edges.
• Replaceable pressure feet make it possible to work with
3 different tape widths.
• Taping can be performed in both automatic and manual modes.

Performance description
Operating Instructions 610/630 - 00.0 - 05/201412

Safety instructions
Operating Instructions 610/630 - 00.0 - 05/2014 13
3 Safety instructions
This section contains basic instructions for your safety. Read the
instructions carefully before setting up or operating the sewing
machine.Makesuretofollowtheinformationincludedinthesafety
instructions. Failure to do this can result in serious injury and
damage to the machine.
3.1 Basic safety instructions
The sewing machine may only be used as described in these
operating instructions.
The operating instructions must be available at the machine’s
location at all times.
Workonlivecomponentsandequipmentisprohibited.Exceptions
are defined in the specifications in DIN VDE 0105.
For the following work, the machine must be disconnected from
the power supply using the main switch or by disconnecting
the power plug:
• Replacing the needle or other sewing tools
• Leaving the workplace
• Performing maintenance work and repairs
Missing or faulty spare parts could impair safety and damage
the machine. Therefore only use original spare parts from
the manufacturer.
Transportation Use a lifting carriage or forklift to transport the machine.
Raise the machine max. 20 mm and secure it against slipping off.
Set-up The connecting cable must have a power plug approved in
the specific country. The power plug may only be connected
to the power cable by a qualified specialist.

Safety instructions
Operating Instructions 610/630 - 00.0 - 05/201414
Operator’s
obligations Observe the country-specific safety and accident prevention reg-
ulationsand thelegal regulationsconcerning industrialsafety and
the protection of the environment.
All warnings and safety signs on the machine must always be in
legible condition and may not be removed. Missing or damaged
labels must be replaced immediately.
Requirements
to be met by
the personnel
The machine may only be set up by qualified specialists.
Maintenanceworkandrepairsmayonlybecarriedoutbyqualified
specialists.
Work on electrical equipment may only be carried out by qualified
specialists.
Onlyauthorizedpersons mayworkon the machine.Every person
who works on the machine must first have understood the oper-
ating instructions.
Operation Inspectthemachinewhileinuseforanyexternallyvisibledamage.
Interrupt your work if you notice any changes to the machine.
Reportanychangestoyoursupervisor.Adamagedmachinemust
not be used any further.
Safety
equipment Safetyequipmentmay notberemoved orput out ofservice. Ifthis
cannot be avoided for a repair operation, the safety equipment
must be refitted and put back into service immediately afterward.

Safety instructions
Operating Instructions 610/630 - 00.0 - 05/2014 15
3.2 Signal words and icons symbols in warnings
Warnings in the text are distinguished by color bars.
The color scheme is oriented towards the severity of the danger.
Signal words specify the severity of a danger:
Signal words Signal words and the hazard they describe:
Symbols In the case of danger to personnel, the following symbols indicate
the type of hazard:
Signal word Hazard
DANGER Resulting in death or serious injury.
WARNING Death or serious injury possible.
CAUTION Moderate to minor injuries possible.
ATTENTION Material damage possible.
Symbol Type of danger
General danger
Danger due to electric shock
Danger due to sharp objects
Danger due to crushing

Safety instructions
Operating Instructions 610/630 - 00.0 - 05/201416
Examples Examples of the layout of the warnings in the text:
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
willresult inserious injuryor evendeath ifthewarn-
ing is not complied with.
DANGER
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
could result in serious injury or even death if the
warning is not complied with.
WARNING
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
could result in moderate or minor injury if the warn-
ing is not complied with.
CAUTION
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that could re-
sult in material damage if the warning is not complied with.
ATTENTION

Safety instructions
Operating Instructions 610/630 - 00.0 - 05/2014 17
Type and source of the danger
Consequences in the event of noncompliance
Measures for avoiding the danger
This is what a warning looks like for a hazard that
could result in environmental damage if the warn-
ing is not complied with.
CAUTION

Safety instructions
Operating Instructions 610/630 - 00.0 - 05/201418