DUROMAX XP85000E User manual

XP8500E GENERATOR
This manual provides information regarding the operation
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
manual. We reserve the right to change this product at
any time without prior notice.
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpower.com
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
844-DUROMAX
User Manual
REV: XP8500E-07072020

1.
Introduction .................................................................................................................... 6
General Safety Procedures ........................................................................................... 8
Unit and Purchase Information .................................................................................. 12
Carbon Monoxide Safety ............................................................................................. 13
Introduction
4.
Checking the Oil ........................................................................................................... 30
Check the Gas Level ..................................................................................................... 31
Starting the Generator ................................................................................................ 32
Starting the Generator Using Recoil Start ................................................................. 34
Starting the Generator
3.
Shipping Braces ............................................................................................................ 21
Wheel Kit Installation.................................................................................................... 22
Connect the Battery .................................................................................................... 24
Adding Oil ...................................................................................................................... 25
Adding Gasoline ............................................................................................................ 26
Grounding the Generator ........................................................................................... 27
High Altitude Operation .............................................................................................. 27
Generator Setup
5.
AC Usage ........................................................................................................................ 38
Connecting a Load to the Generator.......................................................................... 40
DC Usage........................................................................................................................ 42
Using the Generator
2.
Quick Start Guide ......................................................................................................... 14
Generator Components............................................................................................... 16
Package Contents ......................................................................................................... 18
Quick Start

CONTENTS
6.
7.
8.
Maintenance Schedule.................................................................................................. 46
Maintenance Log ........................................................................................................... 47
Checking the Oil ............................................................................................................ 48
Changing the Oil............................................................................................................. 49
Cleaning the Air Filter .................................................................................................... 50
Spark Plug Maintenance ............................................................................................... 52
Emptying the Gas Tank ................................................................................................. 54
Cleaning the Fuel Filter Cup.......................................................................................... 56
Storage and Transportation ......................................................................................... 57
Specications.................................................................................................................. 58
.......................................................................................................................... 68
Basic Troubleshooting .................................................................................................. 60
Changing / Inspecting the Carbon Brushes ............................................................... 61
Changing / Inspecting the AVR .................................................................................... 63
Wiring Diagram ............................................................................................................. 66
Maintenance and Care
Warranty
Troubleshooting
9. .................................................................................................. 72
Contact Information

6
The DuroMax Way is a commitment to excellence. This vision is focused on the quality, reliabil-
ity, and durability of our products combined with outstanding customer service. We understand
that having dependable power whenever and wherever you need it provides comfort, safety, and
peace of mind. It is through this philosophy that DuroMax achieves our vision of...
THE DUROMAX WAY
The DuroMax Way is more than just a brand, it is our understanding and appreciation of just how
important power can be to someone without it…
DUROMAX FOR HOME
Electricity in our home not
only provides comfort but
safety as well. From keeping
the heat or A/C on to keeping
our food cold, power is
essential to our daily lives.
Inevitability when disaster
strikes and we are left without
power for a prolonged period
of time, our way of life is
put at risk. This is by far the
most critical time for reliable
portable power.
DUROMAX FOR WORK
On the job site, portable
power allows you the ability
to get work done in remote
locations when traditional
power sources are usually
unavailable. Equipment like
table saws, sanders, and
work lights are a necessity
and portable power can
play a critical role in getting
a job done successfully and
eciently.
DUROMAX FOR PLAY
Camping outdoors in a
remote location can get one
in touch with nature and allow
them to forget the stress of
the day to day grind. Here
portable power can provide
comfort as well as safety. With
portable power, you can keep
your cell phone charged, light
up your campsite, or even
brew a cup of coee, all while
being miles from civilization.

7
INTRODUCTION
Notice Regarding Emissions
DuroMax Power Equipment is headquartered in Ontario, California and is the industry’s leader in
Dual Fuel portable generator technology. In addition to a full assortment of portable generators
ranging from digital inverters to large 15,000-watt portable standby units, their product line
includes pressure washers, engines, pumps, and accessories.
The foundation of our company is built on quality, reliability, durability, and customer service. At
DuroMax our vision is simple, we are committed to Powering Everyone... Anywhere!
STOP
Please do not return
to the store.
DuroMax representatives are ready to help you
with any questions, concerns, or issues about your
new product. We can guide you through assembly,
start up, and how to operate your new generator.
We want you to be able to put your new generator
to use right away!
CALL US BEFORE YOU CONSIDER
RETURNING THE PRODUCT!
1-844-DUROMAX
TOLL-FREE
Engines that are certied to comply with U.S. EPA emission regulations for SORE (Small o Road
Equipment), are certied to operate on regular unleaded gasoline and may include the following
emission control systems: (EM) Engine Modications and (TWC) Three-Way Catalyst (if so equipped).

8
SAFETY ALERT SYMBOL
DANGER:This generator produces poisonous carbon monoxide gas when running. This
gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide
may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness,
and eventually death.
●Use outdoors ONLY in non-conned areas.
●Keep several feet of clearance on all sides to allow proper ventilation of the generator.
WARNING: The exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator produces heat when running. Temperatures near exhaust can
exceed 150°F (65°C).
●Do not touch hot surfaces. Pay attention to warning labels on the generator denoting
hot parts of the machine.
●Allow generator to cool several minutes after use before touching engine or areas
which heat during use.
The safety alert symbol is used with one of the safety words (DANGER,
CAUTION, or WARNING) to alert you of hazards. Please pay attention to
these hazard notices both in this manual and on the generator.
GENERAL SAFETY PROCEDURES
Please familiarize yourself with the following safety symbols and words:
●DANGER: Indicates a hazard that will result in serious injury or death if instructions are not
followed.
●WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not
followed.
●CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not
followed.

9
WARNING: This generator may emit highly ammable and explosive gasoline vapors,
which can cause severe burns or even death. A nearby open ame can lead to an
explosion even if not directly in contact with gasoline.
●Do not operate near an open ame.
●Do not smoke near the generator.
●Always operate on a rm, level surface.
●Always turn the generator o before refueling.
●Allow generator to cool for at least 2 minutes before removing the fuel cap. Loosen
cap slowly to relieve pressure in the tank.
●Do not overll the gas tank. Gas may expand during operation. Do not ll to the top
of the tank.
●Always check for spilled gas before operating.
●Empty the gasoline tank before storing or transporting the generator.
●Before transporting, turn the fuel valve to the o position and disconnect
the spark plug.
WARNING:This generator produces a powerful voltage, which can result in electrocution.
●ALWAYS ground the generator before using it (see the “Grounding the Generator”
portion of the “PREPARlNG THE GENERATOR FOR USE section).
●The generator should only be plugged into electrical devices, either directly or with
an extension cord. NEVER connect to a building electrical system without a qualied
electrician. Such connections must comply with local electrical laws and codes. Failure
to comply can create a back-ow of power, which may result in serious injury or death
to utility workers.
●Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal
decking or steelwork. GFCls are available in-line with some extension cords.
●Do not use uncovered in rainy or wet conditions.
●Do not touch bare wires or receptacles (outlets).
●Do not allow children or non-qualied persons to operate.

In addition to the above safety notices, please familiarize
yourself with the safety and hazard markings on the
generator.
GENERAL SAFETY PROCEDURES
DANGER
DO NOT OVERFILL
THE GAS TANK
OVERFILLING CAN RESULT
IN A FIRE, EXPLOSION,
OR DEATH.
1.5”
10

DON’T TOUCH
CAUTION HIGH TEMPERATURE
DANGER HOT EXHAUST
KEEP SAFE DISTANCE
DON’T TOUCH
BURN RISK CARBON MONOXIDE SAFE DISTANCE
11

Serial Number
Serial number format
STAPLE RECEIPT HERE
The serial number will be shown in two parts. The engine
model, followed by the serial number.
Engine Model: _____________________________________________
Serial Number: _____________________________________________
A purchase receipt may be necessary for warranty parts or
service in the future. If you have a paper receipt staple it
here for easy reference.
If you purchased the unit online, save the email receipt
where you can access it, and record your details here for
convenience in the future.
Purchase Date: ____________________________________________
Order Number: ____________________________________________
Retailer Name: _____________________________________________
Serial Number
The serial number is located on the engine block, above and
to the left of the oil ll.
UNIT AND PURCHASE INFORMATION
12

As the only safe way to use a portable generator, taking your
generator outside is absolutely mandatory to keep your family
safe from carbon monoxide. But there’s even more you can do.
By educating yourself about all carbon monoxide risks, you’ll
be better prepared to protect your family from this colorless,
odorless threat. Visit takeyourgeneratoroutside.com for more
information.

QUICK START GUIDE
Remove shipping braces
The shipping braces prevent engine movement during
shipment. Flip the generator over and remove the brightly
colored brace between the motor and the frame, and the
wood brace under the generator.
1.
Add gasoline
The fuel cap is located on top of the fuel tank. Fill the tank
with fresh unleaded gasoline 87 octane or higher. The tank
is full when you see fuel in the bottom of the fuel lter cup.
DO NOT overll the tank.
3.
Turn gas valve on
The gas valve is located above the recoil start on the
bottom of the fuel tank. Rotate the valve clockwise to the
vertical position to turn on the gas supply.
5.
Add oil
The oil ll cap is located on the lower engine block to the
right of the recoil start housing. Remove the oil ll cap and
ll with 10w30 oil.
2.
Turn breaker o
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
4.
14

Close choke
The choke lever is located above the air cleaner to the right
of the recoil start. Slide the lever to the left to cut the air
supply and allow more gas into the engine to start.
6.
Open choke
The choke lever is located above the air cleaner to the
right of the recoil start. Slide the lever to the right to open
the choke and increase air into the carburetor for normal
running.
8.
Connect devices
Connect your devices to the receptacles on the front panel.
Start with the largest loads rst.
10.
Start generator
The key switch is located on the left side of the front power
panel. Insert the key and turn to the start position to start
the generator. Allow the key to return to the run position
once started.
7.
Turn breaker on
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow power to ow to the
receptacles.
9.
15

18. Muer
GENERATOR COMPONENTS
16
2. Choke Lever
1. Air Cleaner
10. Volt Meter
8. 120v 3-Prong
Receptacle
6. 120/240v 4-Prong
Twist Lock
5. Circuit Breaker
7. Ground
Terminal
19. Power Boost
Switch
9. Battery
12. Oil Fill and Dipstick
13. Engine Switch
14. Recoil Start
11. 12v DC
Charging Posts
1. Air Cleaner - a removable, cleanable, oiled, element that cleans the air going into the engine.
2. Choke Lever - Allows the airow into the carburetor to be restricted to assist in starting the
engine.
3. Fuel Gauge - Indicates the amount of fuel in the gasoline tank.
4. Fuel Cap - Allows access to ll the gasoline tank.
5. Circuit Breaker - Resettable switch that protects the generator from electrical overload.
6. 120/240v 4-Prong Twist Lock - Use to connect electrical devices that run 120 or 240 Volt, 60Hz,
single phase, AC current (NEMA L14-30).
7. Ground Terminal - Connect a ground wire here to properly ground the generator.
8. 120v 3-Prong Receptacle - Use to connect electrical devices that run 120 Volt, 60 Hz, single
phase, AC current (NEMA 5-20).
9. Battery - 12V DC 7ah Battery that powers the Electric Start System.
10. Volt Meter - Provides reading of voltage output.
11. 12v DC Charging Posts – DC Output for charging batteries or running small DC powered items.
16. Fuel Valve

4. Fuel Cap
15. Fuel Filter Cup
18. Muer
17. Spark Plug
3. Fuel Gauge
12. Oil Fill and Dipstick - Use to add or check the oil.
13. Engine Switch – 3 Position Switch to “Start”, “Run”, or turn “O” the generator.
14. Recoil Start – Easy Pull Recoil Start to start the engine without the electric start.
15. Fuel Filter Cup - Traps dirt and debris in gasoline before it enters the engine.
16. Fuel Valve - O n/O Valve that allows fuel into the engine.
17. Spark plug – Provides ignition to the engine.
18. Muer – Reduces engine emissions and reduces noise.
19. Power Boost – DuroMax exclusive Power Boost doubles the amperage available in “120v Only”
for heavy loads like RV air conditioners.
17

●Note: Actual tools may dier in appearance or design from image shown.
DC Charge Cables
Used in conjunction with the
charging posts to charge 12v
automotive style batteries or
small DC appliances.
PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the following
items are included with your generator.
Double Sided
Screw Driver
Oil Funnel w/ hose
Spanner Spark Plug Wrench
Plug Ends
Phillips and slot blade
screwdriver used for generator
maintenance.
Used to add oil to the
generator without messy spills.
Assorted wrenches used in
generator maintenance and
assembly. Commonly 8mm,
10mm, 13mm, and 15mm.
Used in spark plug
maintenance, inspection, and
installation.
Plug heads for the receptacles
found on the generator are
included to make or rewire
your own cords.
18

GENERATOR SETUP
Proper setup of your generator will get you going as soon as possible while making sure you and
your equipment are safe and cared for.

20