DWK WHEATON R2P 2.0 User manual

DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
WHEATON® R2P™ 2.0
Bottom Drive Roller Apparatus
INSTRUCTION MANUAL
Catalog Numbers:
WRBXXXXXX-A THROUGH J!

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
CONTENTS
1 INTRODUCTION ............................................................................................................................... 5
R2P™ 2.0 Bottom Drive Roller Apparatus ................................................................................ 5
Limited Warranty................................................................................................................... 6
Safety Symbols ..................................................................................................................... 8
Specific Safety Considerations ............................................................................................. 10
Specifications – R2P 2.0 Bottom Drive Roller Apparatus ........................................................ 11
Dimensions and Capacities .................................................................................................. 13
Available Options ................................................................................................................. 13
2 INSTALLATION AND INITIAL STARTUP ............................................................................................ 14
Initial Startup and Touch Screen Navigation .......................................................................... 15
First Time Startup ............................................................................................................... 15
Initial Settings ............................................................................................................ 15
Splash Screen............................................................................................................ 15
Screen Saver ............................................................................................................. 16
3 MAIN OPERATION .......................................................................................................................... 17
Touch Screen Navigation ..................................................................................................... 17
General Guidelines on Numerical Entry................................................................................. 19
The Home Screen ................................................................................................................ 20
Bottle Speed and Direction Setting .............................................................................. 21
Unit Network ID .......................................................................................................... 22
Network Online/Offline Icon – WSP Protocol Only......................................................... 22
Alarm Notification Screen ........................................................................................... 23
Unit Power Icon .......................................................................................................... 24
Unit Screen Lock Icon ................................................................................................. 24
Information Screen .................................................................................................... 24
User Setup Screen ............................................................................................................... 25
Speed Ramp Time Screen ........................................................................................... 26
Temperature Alarm Screen ........................................................................................ 26
Retrieve Unit Settings Screen ..................................................................................... 27
Save Unit Settings Icon ............................................................................................... 28
Internal Event Log Recording Icon ............................................................................... 29
Download Event Log File Icon ..................................................................................... 29
Erase Event Log File Icon ............................................................................................ 29
Set System Date/Time Screen .................................................................................... 29
Factory Screen .................................................................................................................... 31
Change Bottle Diameter Screen .................................................................................. 32
Temperature Sensor Calibration Screen ...................................................................... 33
Change Motor Gear Ratio Screen ................................................................................. 34
Restore Factory Defaults Icon ..................................................................................... 35
Defaults that are restored after unit is powered down and powered back up ................. 35

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
Network Protocol Screen ............................................................................................ 36
Alarm Sound Icon ....................................................................................................... 36
Calibrate Screen Icon ................................................................................................. 36
Firmware Update Icon ................................................................................................ 37
4 NETWORK OPERATION .................................................................................................................. 38
Introduction......................................................................................................................... 38
Network Ports and Cabling ................................................................................................... 38
Cabling Guidelines ..................................................................................................... 39
Network Selection ............................................................................................................... 40
RS-422/485 Network ................................................................................................. 40
Ethernet (TCP/IP) Network .......................................................................................... 41
WSP Protocol ............................................................................................................. 43
Modbus Protocol ........................................................................................................ 43
5 ADVANCED OPERATION ................................................................................................................. 45
Enable / Disable Internal Event Log Recording ...................................................................... 46
Download Event File ............................................................................................................ 46
Sample File ............................................................................................................... 47
File Sorting ................................................................................................................ 47
Delete Event File.................................................................................................................. 48
6 MAINTENANCE – FOR QUALIFIED SERVICE PERSONNEL ONLY ......................................................... 49
Instrument Inspection .......................................................................................................... 49
Instrument Maintenance Schedule........................................................................................ 49
7 TROUBLESHOOTING ...................................................................................................................... 50
Troubleshooting Check List .................................................................................................. 50
Motor Replacement ............................................................................................................. 52
Fuse Replacement ............................................................................................................... 52
8 OPTIONAL BATTERY BACKUP TECHNICAL INFORMATION ................................................................ 53
Operation with Battery Backup ............................................................................................. 53
Replacement Batteries ........................................................................................................ 53
Declaration of Conformity ............................................................................................................. 78

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
PARTS LISTS AND ILLUSTRATIONS
FIGURE A – MAIN ASSEMBLY - WRBXR5XX0-A-B
FIGURE B – MAIN ASSEMBLY - WRBXR5XX0-A-B
FIGURE C – MAIN ASSEMBLY - WRBXR5XX0-C-J
FIGURE D – MAIN ASSEMBLY - WRBXR5XX1-C-J
FIGURE E – BASE ASSEMBLY WITH UPRIGHTS - WL055618
FIGURE F AND G – DRIVE UNIT - WL058604, WL058639, WL058620, WL058640
FIGURE H – FRONT RAIL ASSEMBLY - WL055613
FIGURE I – REAR RAIL ASSEMBLY - WL055612
FIGURE J – ROLLER ASSEMBLY - WL055614
FIGURE K – DRIVE PULLEY & SENSORS - WL058613, WL058614
FIGURE L – MAINS FUSE REPLACEMENT
FIGURE M – BOTTLE SPEED VALIDATION
EMI DECLARATION AND WEEE NOTICE

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
1 INTRODUCTION
R2P™ 2.0 Bottom Drive Roller Apparatus
The WHEATON® R2P 2.0 Bottom Drive Roller Apparatus is a major step forward from the basic roller
apparatus of the past. Just about every aspect of roller bottle culture can be controlled and
documented. The microprocessor controller, color touch screen display and powerful brushless DC
motor, allows smooth and precise control of bottle rotation speed. Easy, user defined soft start and
soft stop and user defined reversal of rotation, if desired, round out the bottle control. A rotation
alarm is standard and will warn of a belt or motor failure.
An optional battery backup allows 18 hours of normal operation if main power is lost. Optional
resistance temperature detector (RTD) sensors are available to measure ambient conditions. The
roller apparatus can be used as a stand-alone unit or quickly and inexpensively connected to a
TCP/IP or RS-422/485 network. A menu-selectable Modbus protocol option allows quick connection
to established plant networks and control systems.
The WHEATON® R2P 2.0 Bottom Drive Roller Apparatus is designed to roll partially filled roller bottles
at specified speeds. Requirements beyond catalog offerings can be considered. Consult DWK Life
Sciences Technical Service staff for specific roller apparatus needs.

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
Limited Warranty
DWK Life Sciences warrants this product to be free from defects in materials and workmanship for a
period of two (2) years from the date of shipment. This warranty is limited to, at our discretion, repair
or replacement of any defective part(s) which fails during the warranty period. This warranty does
not cover the vertical timing belts or horizontal stretch belts, which become worn during normal use.
This warranty shall not apply to any equipment or parts which have been damaged as a result of an
accident, misuse, neglect, or non-factory modifications. In addition, DWK Life Sciences, shall not be
responsible for bodily or property loss, damages, or injuries of any kind or nature through either
direct or indirect use of the product.
IMPORTANT: The WHEATON® Production Roller Apparatus was designed for the purpose of growing
anchorage-dependent cell lines in roller culture bottles, with a maximum weight limit per deck of 30
pounds. Use of this equipment for other than its intended purpose shall void this warranty. This
product is not intended for use in adverse environments outside the environmental conditions listed
in this manual. It is also not intended for use with corrosive or explosive solutions.
This warranty is made expressly in lieu of any and all other warranties, expressed or implied, or
statutory as to the merchantability, fitness for purpose sold, description, quality, productiveness or
any other matter. All other such warranties are specifically excluded.
Should warranty service be necessary, please contact the DWK Life Sciences Technical Services
Department (+1.856.825.1100 option 4) for authorization and instructions. It will be necessary to
remove the roller unit’s control housing in order to ship it to DWK Life Sciences. Please contact the
DWK Life Sciences Repair Department for information.
Items returned for repair or adjustment should be packed very carefully to prevent damage in transit
and also should be insured for your protection. Should damage occur in transit, all claims should be
made against the carrier.
DWK Life Sciences will repair or adjust out-of-warranty products at a nominal charge.

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
Damage in Shipment
Should this product arrive damaged as a result of transit, a claim should be made against the carrier.
All requests for inspection must be made to the carrier within 15 days of receipt of shipment. The
shipping carton should not be discarded but retained until inspection by a representative of the
carrier is made. DWK Life Sciences takes no responsibility for damage to merchandise in transit. All
such claims must be submitted to the carrier.
DWK Life Sciences makes no other express or implied warranty, statutory or otherwise, concerning
materials or goods supplied, including without limitation, ANY WARRANTY of fitness for a particular
purpose or any warranty of merchantability. The warranties given are exclusive of all other
warranties expressed or implied. DWK Life Sciences shall not be liable for consequential, special or
incidental damages.
To expedite any technical or service request, please have the following information available.
Thank you.
Model:
Serial #:
Catalog #:

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
Safety Symbols
The following safety symbols can be found within this manual and applied as decals to the unit. Their
definitions are below:
WARNING. READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions
listed below may result in electrical shock, fire and / or serious personal injury.
An ELECTRICAL DANGER symbol indicates attention to an operation which could cause
electrocution or severe injury.
A Pinch and Crush danger symbol indicates attention to an operation which could cause
severe injury due to hands or fingers being caught in rotating parts or machinery.
This product may use optional rechargeable lead-acid batteries. Carefully
follow the included instructions for battery specifications and replacement
instructions. Fitting a battery of the wrong type, such as a non-rechargeable
battery, can cause an explosion or fire hazard.

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
General Safety Rules
WARNING. READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed
below may result in electrical shock, fire and / or serious personal injury.
SAVE THESE INSTRUCTIONS
Know your instrument – Read the operating manual carefully. Learn the equipment's application and
limitations.
Ground all equipment – This instrument is equipped with a grounding type plug. The green/yellow
conductor in the cord is the grounding wire and should never be connected to a live terminal.
Avoid dangerous environment – Electrical instruments designed to process liquids must be operated
with extreme caution. If liquid comes in contact with internal electrical components or wires, fire or
electrical shock may occur. Adequate surrounding workspace should be provided during use. Do not
operate electrical instrumentation in a combustible atmosphere.
Work surface – Keep well lighted. Be certain the work surface is clean, level and sturdy enough to
support the weight of the unit, particularly if it is to be filled with liquid.
Wear proper apparel – Do not wear loose clothing, neckties or jewelry that might get caught in moving
parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
Wear safety goggles – Wear safety goggles at all times. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
Don’t Overreach – Keep proper footing and balance at all times.
Maintain instrument with care – Keep screws tight and unit clean. Check periodically for worn or
damaged parts. Inspect the plug and cord before each use. Do not operate this instrument if there are
signs of damage.
Avoid accidental start up – Always make sure the switch is in the "OFF" position before plugging
instrument into outlet.
Disconnect Instrument – Always disconnect the instrument from the power source before servicing.
Do not block cooling vents if provided.
Do not operate this equipment in any manner not specified in this manual.
It is recommended that a fire extinguisher always be located in areas where electrical instruments
are being used.

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
Specific Safety Considerations
WARNING! IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK. IN THE EVENT OF A
SHORT CIRCUIT, GROUNDING REDUCES THE RISK OF SHOCK. THIS INSTRUMENT MUST BE
GROUNDED.
AVERTISSEMENT : UNE MISE À LA TERRE INADÉQUATE PEUT ENTRAÎNER UN RISQUE DE CHOC
ÉLECTRIQUE. EN CAS DE COURT CIRCUIT ÉLECTRIQUE, LA MISE À LA TERRE RÉDUIRA LE RISQUE
DE CHOC ÉLECTRIQUE. L'ÉQUIPEMENT DOIT ÊTRE RELIÉ À LA TERRE.
This instrument is equipped with a cord having a grounding wire and an appropriate grounding plug.
The plug must be used with an outlet that has been installed and grounded in accordance with all
local codes and ordinances. The outlet must have the same configuration as the plug. DO NOT USE
AN ADAPTER.
Do not modify the line cord that has been provided. If it does not fit the available outlet, contact your
nearest DWK Life Sciences distributor for the proper line cord for your geographic area.