DWK WHEATON R2P 2.0 User manual

DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
WHEATON® R2P™ 2.0
Bottom Drive Roller Apparatus
INSTRUCTION MANUAL
Catalog Numbers:
WRBXXXXXX-A THROUGH J!

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
CONTENTS
1 INTRODUCTION ............................................................................................................................... 5
R2P™ 2.0 Bottom Drive Roller Apparatus ................................................................................ 5
Limited Warranty................................................................................................................... 6
Safety Symbols ..................................................................................................................... 8
Specific Safety Considerations ............................................................................................. 10
Specifications – R2P 2.0 Bottom Drive Roller Apparatus ........................................................ 11
Dimensions and Capacities .................................................................................................. 13
Available Options ................................................................................................................. 13
2 INSTALLATION AND INITIAL STARTUP ............................................................................................ 14
Initial Startup and Touch Screen Navigation .......................................................................... 15
First Time Startup ............................................................................................................... 15
Initial Settings ............................................................................................................ 15
Splash Screen............................................................................................................ 15
Screen Saver ............................................................................................................. 16
3 MAIN OPERATION .......................................................................................................................... 17
Touch Screen Navigation ..................................................................................................... 17
General Guidelines on Numerical Entry................................................................................. 19
The Home Screen ................................................................................................................ 20
Bottle Speed and Direction Setting .............................................................................. 21
Unit Network ID .......................................................................................................... 22
Network Online/Offline Icon – WSP Protocol Only......................................................... 22
Alarm Notification Screen ........................................................................................... 23
Unit Power Icon .......................................................................................................... 24
Unit Screen Lock Icon ................................................................................................. 24
Information Screen .................................................................................................... 24
User Setup Screen ............................................................................................................... 25
Speed Ramp Time Screen ........................................................................................... 26
Temperature Alarm Screen ........................................................................................ 26
Retrieve Unit Settings Screen ..................................................................................... 27
Save Unit Settings Icon ............................................................................................... 28
Internal Event Log Recording Icon ............................................................................... 29
Download Event Log File Icon ..................................................................................... 29
Erase Event Log File Icon ............................................................................................ 29
Set System Date/Time Screen .................................................................................... 29
Factory Screen .................................................................................................................... 31
Change Bottle Diameter Screen .................................................................................. 32
Temperature Sensor Calibration Screen ...................................................................... 33
Change Motor Gear Ratio Screen ................................................................................. 34
Restore Factory Defaults Icon ..................................................................................... 35
Defaults that are restored after unit is powered down and powered back up ................. 35

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
Network Protocol Screen ............................................................................................ 36
Alarm Sound Icon ....................................................................................................... 36
Calibrate Screen Icon ................................................................................................. 36
Firmware Update Icon ................................................................................................ 37
4 NETWORK OPERATION .................................................................................................................. 38
Introduction......................................................................................................................... 38
Network Ports and Cabling ................................................................................................... 38
Cabling Guidelines ..................................................................................................... 39
Network Selection ............................................................................................................... 40
RS-422/485 Network ................................................................................................. 40
Ethernet (TCP/IP) Network .......................................................................................... 41
WSP Protocol ............................................................................................................. 43
Modbus Protocol ........................................................................................................ 43
5 ADVANCED OPERATION ................................................................................................................. 45
Enable / Disable Internal Event Log Recording ...................................................................... 46
Download Event File ............................................................................................................ 46
Sample File ............................................................................................................... 47
File Sorting ................................................................................................................ 47
Delete Event File.................................................................................................................. 48
6 MAINTENANCE – FOR QUALIFIED SERVICE PERSONNEL ONLY ......................................................... 49
Instrument Inspection .......................................................................................................... 49
Instrument Maintenance Schedule........................................................................................ 49
7 TROUBLESHOOTING ...................................................................................................................... 50
Troubleshooting Check List .................................................................................................. 50
Motor Replacement ............................................................................................................. 52
Fuse Replacement ............................................................................................................... 52
8 OPTIONAL BATTERY BACKUP TECHNICAL INFORMATION ................................................................ 53
Operation with Battery Backup ............................................................................................. 53
Replacement Batteries ........................................................................................................ 53
Declaration of Conformity ............................................................................................................. 78

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
PARTS LISTS AND ILLUSTRATIONS
FIGURE A – MAIN ASSEMBLY - WRBXR5XX0-A-B
FIGURE B – MAIN ASSEMBLY - WRBXR5XX0-A-B
FIGURE C – MAIN ASSEMBLY - WRBXR5XX0-C-J
FIGURE D – MAIN ASSEMBLY - WRBXR5XX1-C-J
FIGURE E – BASE ASSEMBLY WITH UPRIGHTS - WL055618
FIGURE F AND G – DRIVE UNIT - WL058604, WL058639, WL058620, WL058640
FIGURE H – FRONT RAIL ASSEMBLY - WL055613
FIGURE I – REAR RAIL ASSEMBLY - WL055612
FIGURE J – ROLLER ASSEMBLY - WL055614
FIGURE K – DRIVE PULLEY & SENSORS - WL058613, WL058614
FIGURE L – MAINS FUSE REPLACEMENT
FIGURE M – BOTTLE SPEED VALIDATION
EMI DECLARATION AND WEEE NOTICE

WHEATON® R2P™2.0 Bottom Drive Roller Apparatus
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DWK Life Sciences | 856.825.1100 | www.dwk.com | P/N 50099817 Rev. 11/2021
1 INTRODUCTION
R2P™ 2.0 Bottom Drive Roller Apparatus
The WHEATON® R2P 2.0 Bottom Drive Roller Apparatus is a major step forward from the basic roller
apparatus of the past. Just about every aspect of roller bottle culture can be controlled and
documented. The microprocessor controller, color touch screen display and powerful brushless DC
motor, allows smooth and precise control of bottle rotation speed. Easy, user defined soft start and
soft stop and user defined reversal of rotation, if desired, round out the bottle control. A rotation
alarm is standard and will warn of a belt or motor failure.
An optional battery backup allows 18 hours of normal operation if main power is lost. Optional
resistance temperature detector (RTD) sensors are available to measure ambient conditions. The
roller apparatus can be used as a stand-alone unit or quickly and inexpensively connected to a
TCP/IP or RS-422/485 network. A menu-selectable Modbus protocol option allows quick connection
to established plant networks and control systems.
The WHEATON® R2P 2.0 Bottom Drive Roller Apparatus is designed to roll partially filled roller bottles
at specified speeds. Requirements beyond catalog offerings can be considered. Consult DWK Life
Sciences Technical Service staff for specific roller apparatus needs.