Dwyer Instruments A-435-A User manual

Model A-435-A Remote Display Tool
Specications - Installation and Operating Instructions
Bulletin P-A-435-A
An option for Magnesense®II Differential Pressure Transmitter models that do not
have a display is to use a Model A-435-A Remote Display Tool which can plug into
the connector shown in Figure 1. The remote display tool has two buttons that function
identically to the buttons on the PCB.
CALIBRATION
Zero Calibration
In order to apply the zero calibration, vent both pressure ports to atmosphere or apply
equal pressure to both ports then press the zero button for 3 seconds. The display will
read 2Ero and then sequence back to the home display. If the current reading is not
close enough to zero (±2%), the operation will fail and FAIL will be displayed.
SPAN Calibration
The span calibration can only be adjusted after completing the zero calibration. It
must be completed within 5 minutes of the last zero calibration. The span calibration
button will be ignored until the zero calibration is completed. Apply the maximum full-
scale pressure value, indicated by the DIP switch setting, to the positive pressure port
(i.e. the pressure value corresponding to 20 mA, 5 V, or 10 V depending on selected
output). Press and hold the span button for 3 seconds. The display will read SPAn and
then sequence back to the home display. If the span calibration is attempted before
adjusting the zero calibration, the FAIL error message will ash on the display. A failure
will also occur if the span operation is performed too closely to the zero point pressure.
Display Error Messages
ouEr = The applied pressure is greater than the maximum span value causing an Over
Range Error.
UndEr = The applied pressure is less than the minimum span value causing an Under
Range Error.
FAiL = When the span or zero buttons are pressed, the pressure value is out of the
range to allow a correct setting. This may be due to a sensor failure or incorrect
pressure being applied.
Err1 = The sensor is damaged.
-rErr = Negative display value too low to display.
PROGRAMMING MENUS
Home Menu
During normal operation, the display will be in the Home Menu and will display the
current measured pressure and the engineering units.
Menu Access Security
While in the Home Menu, press and hold the Zero and Span buttons simultaneously
until SECUr appears on the display in order to access the other programming menus.
Upon releasing the buttons, the display will indicate the current security level.
If the current security level is the security level desired (i.e. Security Level 0), press
and hold the span button for three seconds to enter the Pressure, Velocity, or Air Flow
Menu.
If the security level is not the desired level, the security level can be changed
temporarily to a lower security level or permanently to a higher level of security by
pressing the zero button. A security code will be shown on the display and it can be
changed to one of the codes listed in the below table. The span button chooses which
digit and the zero button increments the value of that digit. Pressing and holding the
span button will store the value.
The level of access to the programming menus and the calibration is limited based on
the security level. The above table details the level of access for each security level.
Security
Level Setting
Access
View Menu Edit Menu Span Zero
0
1
2
3
000
111
222
333
Yes
Yes
No
No
Yes
No
No
No
Yes
No
No
No
Yes
Yes
Yes
No
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Phone: 219-879-8000
Fax: 219-872-9057
www.dwyer-inst.com
e-mail: [email protected]
Once the zero or span calibration button is released, there is a 5
second delay before the change takes effect. This delay is used to
prevent stress related offsets on the lower ranges.
NOTICE
The security level that is set in the Programming Menu Section
of the manual will determine which calibrations, if any, may be
adjusted by the user.
NOTICE
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Mode Selection / Digital Dampening Menu
From the home display, pressing the span and zero button simultaneously for 3
seconds will access the Menu Security Level. If the level is set to 0 or 1, pressing and
holding the span button for 3 seconds a second time will access the Mode Selection
Menu. The display will default to Pressure when rst powered up. Pressing the zero
button will cycle to Velocity and Flow.
Once the desired Mode is displayed, pressing and holding the span button for three
seconds will save the selected mode and display the digital dampening or averaging
parameter. This parameter stabilizes the output and the display by averaging the
readings. There are 2.5 readings taken each second and the user can select the
number of seconds that they would like to average up to 240 seconds. The display and
the output will continue to update at a rate of 2.5 updates per second, but the moving
average is used for these updates.
PRESSURE MODE
Maximum Output Adjustment
If the Pressure Mode was selected, pressing and holding the span after adjusting the
digital dampening will enter the Pressure Mode. In this menu, the maximum output
pressure (POH) can be adjusted to any pressure between the lowest dip switch range
to the highest dip switch range. If the dip switch settings are preferred over manually
setting the range, the POH parameter can be set to off.
VELOCITY MODE
K-Factor Adjustment
If the Velocity Mode was selected, pressing and holding the span after adjusting the
digital dampening will enter the Velocity Mode and the transmitter will display the
engineering unit that has been selected by the dip switch. Pressing and holding the
span button for three seconds will enter the K – Factor adjustment. The K – Factor
can be adjusted between 0.001 to 9.999. The K-Factor can be adjusted by pressing
the span button to select the digit and pressing the zero button to increment the value
of the digit. Pressing and holding the span button for three seconds will enter the
Maximum Output Adjustment parameter.
Maximum Output Adjustment
The maximum output can be equivalent to a velocity or a pressure. After adjusting
the K-Factor, the display will indicate if the adjustment is set for pressure or velocity.
Pressing the zero button will toggle between the selections. Pressing and holding
the span button for three seconds will enter the maximum output adjustment. The
maximum output can be adjusted by pressing the span button to select the digit and
pressing the zero button to increment the value of the digit. Pressing and holding the
span button for three seconds will save this value and go to the Security Update Menu.
FLOW MODE
K-Factor Adjustment
If the Flow Mode was selected, pressing and holding the span after adjusting the digital
dampening will enter the Flow Mode and the transmitter will display the engineering
unit that has been selected by the dip switch. Pressing and holding the span button for
three seconds will enter the K – Factor adjustment. The K – Factor can be adjusted
between 0.001 to 9.999. The K-Factor can be adjusted by pressing the span button
to select the digit and pressing the zero button to increment the value of the digit.
Pressing and holding the span button for three seconds will enter the Area Adjustment
parameter.
Area Adjustment
For Flow applications, the area is multiplied by the velocity to determine the volumetric
air ow. The area will be listed in either feet or meters depending on the dip switch
settings. The units will be indicated on the display at the time of adjustment.The area
can be adjusted by pressing the span button to select the digit and pressing the zero
button to increment the value of the digit. Pressing and holding the span button for
three seconds will enter the Maximum Output Adjustment parameter.
Maximum Output Adjustment
The maximum output can be equivalent to a ow or a pressure. After adjusting the
Area parameter, the display will indicate if the adjustment is set for pressure or ow.
Pressing the zero button will toggle between the selections. Pressing and holding
the span button for three seconds will enter the maximum output adjustment. The
maximum output can be adjusted by pressing the span button to select the digit and
pressing the zero button to increment the value of the digit. Pressing and holding the
span button for three seconds will save this value and go to the Security Update Menu.
Security Update / Save Changes Menu
The Security Update Menu allows the security level to be set either higher or lower
than the current security level setting. This security level will be displayed the next
time the Menus are accessed from the home screen. Pressing the zero button cycles
through the security levels. Pressing and holding the span button for three seconds
accepts the new security level and gives the option to save all the menu changes.
Pressing the zero button will toggle between yes and no. Yes will save the changes
made to all menu items and no will discard all the changes made to all menu items. If
the display is set to yes, pressing and holding the span will save the menu items and
return the display to the Home Position.
FACTORY DEFAULT PROCEDURE
In order to reset all of the menu settings back to their factory programmed values,
press and hold both the span and zero buttons simultaneously for 10 seconds until
FACt is displayed on the LCD. Upon releasing the buttons, the unit will be factory
defaulted. Since resetting the transmitter will wipe out all changes, it is necessary to
zero (and possibly span) the transmitter before taking measurements.
MAINTENANCE/REPAIR
Upon nal installation of the A-435-A, no routine maintenance is required. The A-435-A
is not eld serviceable and it is not possible to repair the unit. Field repair should not
be attempted and may void warranty.
WARRANTY/RETURN
Refer to “Terms and Conditions of Sales” in our catalog and on our website. Contact
customer service to receive a Return Goods Authorization number before shipping the
product back for repair. Be sure to include a brief description of the problem plus any
additional application notes.
APPENDIX I
Air Velocity / Air Flow Calculations
Velocity is calculated using the below equation:
Velocity(fpm) = K-Factor x 4004.4 x √(Diff. Press. (in of w.c.)
Velocity in m/s is then calculated from the equation:
Velocity(m/s) = Velocity(fpm) x 0.00508
Flow is calculated using the below equation:
Flow(cfm) = Area(Ft2) x K-Factor x 4004.4 x √(Diff. Press. (in of w.c.)
Flow (m3/h) = Flow (cfm) x 1.6992
APPENDIX II
Maximum Flow
Range
in w.c.
Max Displayed Flow Max (K Factor x Area)
CFM M3/H CFM Mode M3/H Mode
0.5
5
28
5885000
5885000
5885000
9999000
9999000
9999000
2037.2
644.2
272.2
154.5
59.9
25.3
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APPENDIX III
Quick Start Guide
MENU FLOW CHART
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
ZERO
ZERO
SPAN
SPAN
ZERO
ZERO
SPAN
SPAN
ZERO
ZERO
SPAN
SPAN
ZERO
ZERO
SPAN
SPAN
BUTTON
BUTTON
PRESS
PRESS
LEGEND
LEGEND
=PRESS
PRESS
ZERO
ZERO
BUTTON
BUTTON
=PRESS
PRESS
SPAN
SPAN
BUTTON
BUTTON
=PRESS
PRESS
AND
AND
HOLD
HOLD
ZERO
ZERO
BUTTON
BUTTON
=PRESS
PRESS
AND
AND
HOLD
HOLD
SPAN
SPAN
BUTTON
BUTTON
=PRESS
PRESS
AND
AND
HOLD
HOLD
ZERO
ZERO
AND
AND
SPAN
SPAN
BUTTONS
BUTTONS
MENU
MENU
CONVENTIONS
CONVENTIONS
ENTER
ENTER
MENU
MENU
DISPLAY
DISPLAY
IN
IN
HOME
HOME
POSITION:
POSITION:
CALIBRATE
CALIBRATE
UNIT
UNIT
TO
TO
ZERO
ZERO
PRESSURE.
PRESSURE.
CALIBRATE
CALIBRATE
UNIT
UNIT
TO
TO
SPAN
SPAN
PRESSURE.
PRESSURE.
IN
IN
MENU
MENU
DISPLAY:
DISPLAY:
SEQUENCES
SEQUENCES
TO
TO
NEXT
NEXT
MAIN
MAIN
MENU
MENU
ITEM,
ITEM,
AND
AND
IF
IF
A
A
MENU
MENU
ITEM
ITEM
IS
IS
CHANGED
CHANGED
TEMPORARILY
TEMPORARILY
SAVES
SAVES
THE
THE
SELECTION
SELECTION
SEQUENCES
SEQUENCES
THROUGH
THROUGH
SUB
SUB
MENU
MENU
SELECTIONS
SELECTIONS
OR
OR
INCREMENTS
INCREMENTS
DIGITS
DIGITS
DISPLAY
DISPLAY
IS
IS
NOT
NOT
NECESSARY
NECESSARY
SEQUENCE
SEQUENCE
TO
TO
NEXT
NEXT
DIGIT.
DIGIT.
ACTIVE
ACTIVE
DIGIT
DIGIT
WILL
WILL
BLINK.
BLINK.
W
W
C
C
C
C
in
in
in
in
HOME
HOME
POSITION
POSITION
FACTORY
FACTORY
SETTINGS
SETTINGS
RESTORED,
RESTORED,
THEN
THEN
RETURNS
RETURNS
TO
TO
HOME
HOME
POSITION
POSITION
HOLD
HOLD
7
7
SECONDS
SECONDS
HOME
HOME
POSITION
POSITION
WHEN
WHEN
BUTTONS
BUTTONS
ARE
ARE
RELEASED
RELEASED
DISPLAYS
DISPLAYS
CURRENT
CURRENT
SECURITY
SECURITY
LEVEL
LEVEL
WHILE
WHILE
BUTTONS
BUTTONS
ARE
ARE
PRESSED
PRESSED
TO
TO
CHANGE
CHANGE
SECURITY
SECURITY
LEVEL
LEVEL
=BLINKING
BLINKING
DIGIT
DIGIT
SECURITY
SECURITY
LEVEL
LEVEL
SETTING
SETTING
0
0
1
1
2
2
3
3
000
000
111
111
222
222
333
333
IF
IF
SECURITY
SECURITY
IS
IS
SET
SET
TO
TO
0,1,
0,1,
OR
OR
2
2
IF
IF
SECURITY
SECURITY
IS
IS
SET
SET
TO
TO
3
3
PRESS
PRESS
ANY
ANY
KEY
KEY
OR
OR
WAIT
WAIT
5
5
SECONDS
SECONDS
SECURITY
SECURITY
LEVEL
LEVEL
SELECTION
SELECTION
MODE
MODE
SELECTION
SELECTION
PRESSURE,
PRESSURE,
VELOCITY,
VELOCITY,
OR
OR
FLOW
FLOW
ADJUST
ADJUST
AVERAGING
AVERAGING
TO
TO
SELECT
SELECT
MODE
MODE
INCREMENT
INCREMENT
DIGIT
DIGIT
INCREMENT
INCREMENT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
TO
TO "
PRESSURE,
PRESSURE,
VELOCITY,
VELOCITY,
OR
OR
FLOW
FLOW "
MENUS
MENUS
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PoH
PoH
PoH
PoH
n
n
PoH
PoH
Y
Y
SPAN
SPAN
SPAN
SPAN
SPAN SPAN
SPAN
FROM
FROM
AVERAGING
AVERAGING
MENU
MENU
PRESSUREPRESSURE MODEMODE MENUMENU
ADJUST
ADJUST
PRESSURE
PRESSURE
OUTPUT
OUTPUT
HIGH
HIGH
UPON
UPON
RELEASE
RELEASE
SET
SET
PoH
PoH
TO
TO
DESIRED
DESIRED
VALUE
VALUE
PoH
PoH
=DIP
DIP
SWITCH
SWITCH
FULL
FULL
SCALE
SCALE
SETTING
SETTING
288
288
W
W
C
C
in
ZERO
ZERO
SPAN
INCREMENT
INCREMENT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
UNITS
UNITS
SET
SET
BY
BY
DIP
DIP
SWITCH
SWITCH
WILL
WILL
BLINK
BLINK
THIS
THIS
MENU
MENU
DEPENDS ON
ON
DIP
DIP
SWITCH
SWITCH
SETTING
SETTING
TO " UPDATE
UPDATE
SECURITY
SECURITY
AND
AND
SAVE
SAVE
"MENU
MENU
ZERO
ZERO
ZERO
ZERO
AdJ
AdJ
P
P
""
FROMFROM
MENUS
MENUS
uoH
uoH
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
FROM
FROM
AVERAGING
AVERAGING
MENU
MENU
VELOCITY
VELOCITY
MODE
MODE
MENU
MENU
ADJUST
ADJUST
VELOCITY
VELOCITY
OUTPUT
OUTPUT
HIGH
HIGH
UPON
UPON
RELEASE
RELEASE
UPON
UPON
RELEASE
RELEASE
UPON
UPON
RELEASE
RELEASE
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
SPAN
SPAN
SPAN
SPAN
INCREMENT
INCREMENT
DIGIT
DIGIT
INCREMENT
INCREMENT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
TO
TO
"
"
UPDATE
UPDATE
SECURITY
SECURITY
ANDAND SAVESAVE "MENUMENU
0233
0233
0233
0233
o
o
AdJ
AdJ
AdJ
AdJ
AdJ
AdJ
u
u
P
P
diSP
diSP
d1000
d1000
UnIt
UnIt
UnIt
UnIt
FP
FP
M
M
M
M
M
M
K
S
S
SELECTED
SELECTED
UNITS
UNITS
DISPLAYED
DISPLAYED
OR
UNITS
UNITS
SELECTED
SELECTED
BY
BY
DIP
DIP
SWITCH
SWITCH
SETTING
SETTING
ADJUST
ADJUST
DISPLAY
DISPLAY
K
K
FACTOR
FACTOR
SELECT
SELECT
MAXIMUM
MAXIMUM
OUTPUT
SET
SET
BY PRESSURE
PRESSURE
OR
OR
VELOCITY
VELOCITY
FPM
FPM
OR
OR
M/S
M/S
BASED
BASED
ON
ON
DIP
DIP
SWITCH
SWITCH
SETTING
SETTING
TO
TO
PoH
PoH
,
PRESSUREPRESSURE
MODE
MODE
MENU
MENU
K
K
K
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SPAN
SPAN
SPAN
FROM
FROM
AVERAGING
AVERAGING
MENU
MENU
FLOWFLOW MODEMODE MENUMENU
SELECTED
SELECTED
UNITS
UNITS
DISPLAYED
DISPLAYED
OR
OR
UNITS
UNITS
SELECTED
SELECTED
BY
BY
DIP
DIP
SWITCH
SWITCH
SETTING
SETTING
ARE
ARE
A
A
A
A
M
M
M
C
F
F
F
H
3
3
SPAN
SPAN
UPON
UPON
RELEASE
RELEASE
SQ.
SQ.
FEET
FEET
OR
OR
SQ.
SQ.
METERS
METERS
BASED
BASED
ON
ON
DIP
DIP
SWITCH
SWITCH
SETTING
SETTING
ZERO
ZERO
SPAN
INCREMENT
INCREMENT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
ADJUST
ADJUST
FLOW
FLOW
OUTPUT
OUTPUT
HIGH
HIGH
UPON
UPON
RELEASE
RELEASE
UPON
UPON
RELEASE
RELEASE
UPON
UPON
RELEASE
RELEASE
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
SPAN
SPAN
INCREMENT
INCREMENT
DIGIT
DIGIT
INCREMENT
INCREMENT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
SELECT
SELECT
DIGIT
DIGIT
TO
TO
"UPDATE
UPDATE
SECURITY
SECURITY
AND
AND
SAVE
SAVE
"MENU
MENU
o
o
K
ADJUST
ADJUST
DISPLAY
DISPLAY
K
K
FACTOR
FACTOR
SELEC
T
SELECT
MAXIMUM
MAXIMUM
OUTPUT
OUTPUT
SETSET
BY
BY
PRESSURE
PRESSURE
OR
OR
FLO
W
FLOW
FPM
FPM
OR M/S
M/S
BASED
BASED
ON
ON
DIP
DIP
SWITCH
SWITCH
SETTING
SETTING
TO
TO
PoH
PoH
,
PRESSUREPRESSURE
MODE
MODE
MENU
MENU
M
CF
F
MH
3
SAuE
SAuE
no
no
YES
YES
SEC
SEC
0
0
SEC
SEC
1
1
SEC
SEC
2
2
SEC
SEC
3
3
FROM
FROM
"
"
UPDATE
UPDATE
SECURITY
SECURITY
AND
AND
SAVE
SAVE
"
"
MENU
MENU
UPDATE
UPDATE
SECURITY
SECURITY
LEVEL
LEVEL
SAVE
SAVE
CHANGES
CHANGES
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
ZERO
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
SPAN
UPON
UPON
RELEASE
RELEASE
0.0
0.0
W
W
C
C
in
in
HOME
HOME
POSITION
POSITION
UnIt
UnIt
UnIt
UnIt
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Printed in U.S.A. 10/20 FR# 444125-00 Rev. 3©Copyright 2020 Dwyer Instruments, Inc.
NOTES
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DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Phone: 219-879-8000
Fax: 219-872-9057
www.dwyer-inst.com
e-mail: [email protected]
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