Dwyer Instruments MP Mini-Photohelic Series Installation and operating instructions

Series MP Mini-Photohelic
Differential Pressure Switch/Gage
Bulletin B-37
DWYER INSTRUMENTS, INC. Phone: [phone] www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: [phone] e-mail: [e-mail]
Specifications - Installation and Operating Instructions
The Series MP Mini-Photohelic differential pres-
sure switch/gage combines the time proven Minihelic
II®differential pressure gage with two SPDT switching
setpoints. The Mini-Photohelic is designed to mea-
sure and control positive, negative, or differential pres-
sures consisting of non-combustible and non-corro-
sive gases. Gage reading is independent of switch
operation. Switching status is visible by LED indica-
tors located on the front and rear of the gage.
SPECIFICATIONS
GAGE SPECIFICATIONS
Service: Air and non-combustible, compatible gases.
Wetted Materials: Consult factory.
Accuracy: +/- 5% of full scale @ 70°F (21.1°C). Gage
face mounted in vertical position.
Pressure Limits: 30 psig (2.067 bar).
Temperature Limits: 20 to 120ºF (-6.7 to 49°C).
Process Connections: Barbed for 3/16˝ I.D. tubing
(STD); 1/8˝ male NPT (optional).
Size: 4-1/8˝ (104.78 mm) depth x 3-1/16˝ (77.79 mm)
diameter.
Weight: 23 oz (652 g).
SWITCH SPECIFICATIONS
Switch Type: (2) SPDT relays.
Electrical Rating: 5A @ 120/240 VAC Resistive; 5A @
30 VDC.
Electrical Connections: Screw Type Terminal Block.
Accepts 22-12 AWG wire.
Power Requirements: 24 VDC / 24 VAC 50/60 Hz 4
watts.
Mounting Orientation: Gage face in vertical position.
Set Point Adjustment: Push Buttons.
Standard Accessories: (2) mounting screws, (1) .050˝
hex allen wrench.
Agency Approvals: UL, cUL.
LOW PRESSURE
PORT
HIGH PRESSURE
PORT
1 [25.4]
Ø2-19/32
[65.88]
3-1/8 [79.38]
3-7/8 [98.43] 9/32 [7.14]
Ø3-1/16 [77.79]
3-1/32 [77.00]
MOUNTING HOLES
+
–
B-37 5/8/03 1:21 PM Page 1

INSTALLATION
1. Location: Select a location free from excessive
vibration and where ambient temperature will be between
20 to 120ºF (-6.7 to 49ºC). Pressure sensing lines may be
any length necessary without affecting accuracy. However,
long runs of tubing will dampen readings slightly and
cause an increase in response time. If pulsing pressure or
vibration cause excessive pointer oscillation please con-
tact factory for ways to provide additional damping.
2. Position: The Mini-Photohelic is calibrated and zeroed
with gage face in the vertical position at the factory. If the
gage is used in any other position, it must be re-zeroed
each time the position is changed. Gages with ranges
under 5 in. w.c. (1.24 kPa), or equivalent, should be used
only in the vertical position unless special calibration was
specified when ordering.
3. Mounting: The Mini-Photohelic is normally mounted
before making electrical connections. Terminal blocks are
located on the rear of the gage for electrical connections.
(A) Panel Mounting: Standard installation for the Mini-
Photohelic mounting is flush through a panel. Allow
approximately 1˝ clearance for pressure tubing and
electrical wiring. Cut a 2-5/8˝ diameter hole in the
panel. Insert the Mini-Photohelic into the panel,
thread the two mounting screws supplied into the
mounting ears and tighten.
(B) Optional Remote Relays (RMR) Mounting:
Where it is preferred to mount the electrical unit sep-
arate from the gage assembly, the gage may be
panel mounted by cutting a 2-5/8˝ diameter hole in
the panel. Install the mounting studs (supplied) in the
back of the gage assembly, position gage in the
panel and place bracket over the studs. Thread hex
nuts over studs and tighten.
On factory supplied Remote Relay (RMR) units, the
electrical unit will be furnished attached to a mount-
ing plate as shown in Fig. A. Use the hole layout in Fig
A. for this option. A one foot cable assembly is
included for connecting the two components. For
longer cable lengths consult the factory.
4. Zeroing: Before installation, the Mini-Photohelic may
need to be zeroed before placing into operation. If zero-
ing is required, you must first remove the locking clip
located near the bottom face of the gage (refer to Fig.
B). Use a small blade screwdriver or the allen wrench
supplied with the Mini-Photohelic to remove the clip.
The clip is attached with a hinge design so it will not get
lost after removal. After removing the clip, firmly hold the
case of the gage assembly (be careful not to twist the
electrical unit) with one hand and rotate the front cover
in a counterclockwise direction with the palm of the
other hand. The Mini-Photohelic cover utilizes a bayonet
locking design. The cover will rotate approximately 9
degrees then stop and can be removed. CAUTION:
When removing the cover be careful to slowly pull the
cover straight off the gage housing. Damage can occur
to the scale if the cover is pulled off on an angle. If diffi-
cult to loosen cover, place a small sheet of rubber
between the cover and the palm of the hand. The zero-
adjust screw is located below the scale at the “zero”
label near the base of the pointer. Use the hex allen
wrench supplied and adjust until the pointer is on zero.
This must be done with both pressure connections
vented to atmosphere and the gage oriented in the final
mounting position. Replace cover.
5. Pneumatic Connections: To measure positive pres-
sure, connect tubing to port marked “+” and vent “–”
port to atmosphere. For negative pressure (vacuum),
connect to port marked “–” and vent “+” port to atmos-
phere. If gage is supplied with 1/8˝ male NPT connec-
tions careful attention must be made not to over-tighten
fittings to avoid damage to the gage.
ø5/32 [3.97]
MOUNTING HOLE
TYP 4 PLACES
1 [25.4] TYP
2.276 [57.81] TYP
1-15/16 [49.21]
11/64 [4.37]
2-11/16
[68.26] SQ
ø2-19/32
[65.88]
1-17/32
[38.89]
2-3/8 [60.33] 9/32 [7.14]
LOW PRESSURE
PORT TYP
HIGH PRESSURE
PORT TYP
+
+
–
–
Fig. A
Fig. B
B-37 5/8/03 1:21 PM Page 2

6. Electrical Connections: Refer to Fig. C for electrical
connections located on rear on Mini-Photohelic:
S1→SP1 Reset Terminal (Do not apply power)
S1→SP1 Reset Terminal (Do not apply power)
S2→SP2 Reset Terminal (Do not apply power)
S2→SP2 Reset Terminal (Do not apply power)
Vs→24 VDC / 24 VAC 50/60 HZ
Vs→24 VDC / 24 VAC 50/60 HZ
NO1→SP1 Relay N.O. Contact
C1→SP1 Relay Common Contact
NC1→SP1 Relay N.C. Contact
NO2→SP2 Relay N.O. Contact
C2→SP2 Relay Common Contact
NC2→SP2 Relay N.C. Contact
Section A contains external connections to the holding cir-
cuit for manual reset applications. The function and use of
these connections varies somewhat depending on the cir-
cuit style of the instrument. See steps 7 and 9 for details.
Caution: Do not apply electrical current to
terminals in Section A.
Section B contains the power connections for the control
unit. Standard unit is designed to operate on 24 VDC / 24
VAC 50/60 HZ.
Caution: Do not apply 120 / 240 VAC to the power
connections.
Section C contains connections for SP1 and SP2 relays.
Connections are marked on the rear of the instrument.
7. Setpoint Calibration: Setpoint calibration is easily
attained by actuating the pushbuttons located on the
rear of the instrument. Pushbuttons are labeled SP1
and SP2. To set the setpoint SP1, apply pressure where
you require the SP1 relay to energize. Press pushbutton
marked SP1 on the rear of the instrument, SP1 LED
located on the front and rear of the instrument will flash
several times. When LED stops flashing calibration is
complete. Repeat the same steps above for SP2 relay.
8. Circuit Style: The Mini-Photohelic is available with sev-
eral factory installed optional circuits. They are identified
by the label shown in Fig. D. This label is mounted on
the upper side of the main pressure housing.
The letter H denotes a circuit in which the relay can be
made to latch or remain energized after pressure
increases above its setpoint.
The letter L denotes a circuit in which the relay can be
made to latch or remain de-energized after pressure
decreases below its setpoint.
Two letters are required to fully identify a dual setpoint
unit. Thus, circuit style HH, which is standard, is a dual
setpoint circuit which has provisions for latching on
pressure increase to either setpoint. Circuit styles may
be used with either setpoint stated above.
9. Dual Setpoint Automatic Reset: Circuit style HH is
used for simple on-off switching applications. To place
in service, connect load circuits to the appropriate ter-
minals in Section C (Fig. C) for SP1 relay and SP2 relay.
No connections are required in Section A.
SECTION A
SECTION B
SECTION C
+
–
Fig. C
Fig. D
Section
A
Section
B
Section
C
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©Copyright 2003 Dwyer Instruments, Inc. Printed in U.S.A. 5/03 FR# 14-443249-00 Rev. 1
10. Dual Setpoint Manual Reset: Circuit style HH may
also be used for manual reset applications where it is
required to maintain contact on either relay following
pressure increase above its setpoint. Load or signal con-
nections are made to the appropriate terminals in
Section C (as in step 8). Connect terminals in Section A
through normally closed switches or pushbuttons as
shown in Fig. E. Use “dry-circuit” type switches such as
Dwyer Part No. A-601 with palladium, gold, etc. or rotary
wiping action type contacts is recommended.
Circuit style LL is used for manual reset applications
where it is required to maintain contact on either relay fol-
lowing pressure decrease below the setpoint. Load or
signal connections are made to the appropriate terminals
in section C (as in step 8). A normally open type manual
reset switch such as Dwyer Part No. A-601 is connect-
ed to the terminals in Section A. The circuit must be
“armed” by momentarily energizing the switch while the
pointer is to the right of the setpoint. From that point on,
the circuit will latch on pressure decrease below the set-
point and remain latched on pressure increase until man-
ually reset with the optional switch.
11. High Low Limit Control - Dual Setpoint: Standard
circuit style HH may be used to control various fans,
dampers, pumps, etc..., between the setpoints of a Mini-
Photohelic. To accomplish this, use one setpoint relay to
reset the other as shown in the wiring diagram Fig. F. In
this typical application, the load would be connected to
the N.C. contacts (NC2) of the right setpoint relay SP2.
The N.O. contacts of SP1 relay would be connected to
the S2 reset terminals on the rear of the instrument. On
pressure rise to the right setpoint relay SP2, the relay
would pull-in and hold even though the pressure might
fall below that setpoint. If the pressure continued to fall
to the left of setpoint SP1, then SP2 relay would be auto-
matically DE-ENERGIZED, returning to its normal posi-
tion and in so doing, open the reset terminal S2. The
right setpoint relay SP2 would thus be reset and the
cycle could repeat.
12. Dual Setpoint Special Purpose Circuits: Circuit Style
LL may be used where manual reset following main-
tained contact on pressure decrease to either setpoint is
required. Circuit HL and LH are combination units. For
special combinations of features and special units con-
sult factory.
13. Failure Mode: The Mini-Photohelic circuit design pro-
vides certain protection in the event of a loss of electrical
power. Both relays will de-energize upon loss of power.
MAINTENANCE AND SERVICE
Dwyer Mini-Photohelic Switch/Gages are precision instru-
ments, expertly assembled and calibrated at the factory.
They require no lubrication or periodic servicing. If the interi-
or is protected from dust, dirt, corrosive gases and fluids,
years of trouble-free service may be expected. Zero adjust-
ment should be checked and reset occasionally to maintain
accuracy. Any repairs necessary to the MIni-Photohelic
should be performed by a trained instrument mechanic. In
most cases, this is best accomplished by returning the com-
plete Mini-Photohelic Switch/Gages to the Dwyer Factory.
RESET
NC
NO
NO
NC
RESET
+
–
Fig. E 24 VDC/VAC
LOAD
+
–
Fig. F
DWYER INSTRUMENTS, INC. Phone: [phone] www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: [phone] e-mail: [e-mail]
B-37 5/8/03 1:21 PM Page 4