Dyna-Fog BLACKHAWK PRO Installation and operating instructions

DYNA-FOG®
BLACKHAWK™ PRO & MISTER III™ PRO
MANUAL ADDENDUM
THIS MANUAL SHOULD BE READ IN ADDITION
TO THE BLACKHAWK 2620 MANUAL AND THE
MISTER III 2630 MANUAL
Manufactured By:
CURTIS DYNA-FOG, Ltd.
17335 U.S. Highway 31 North
Westfield, Indiana, U.S.A.
www.dynafog.com
INNOVATORS OF SPRAYING AND FOGGING DEVICES

TABLE OF CONTENTS
Major components Diagram.. 3
Filter.. 3
Installation of adjustable frame kit 4
Tank Assembly............. 5-6
Post Kit, SS Tank 7
Tank Assembly, 50 Liter, Formulation. 8
Optional Tank Assembly With Side Gauge, 50 Liter, Formulation . 9
Kit, Adjustable Frame.. 10
12 V DC Pumping System for Blackhawk Pro..... 11
Diaphragm Pumping System.. 12
12 V DC Pumping System.. 13
Major Components Diagram.. 14
Remote Control Box. 15
Flow Rate Regulation.. 16
Flow Rate.. 17
Bypassing the Air Pressure Switch... 18
Electrical Diagram 19
Diaphragm pump parts assembly.. 20
Internal Electrical Components.. 21
Hose Assembly. 22
Pump Enclosure Assembly. 23
Pumping System (Front View) 24
Pumping System (Rear View) 25
Part List Plumbing Diagram 26
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2

DYNA-FOGRBLACKHAWKTM PRO (P/N 86550-2)
The Blackhawk Pro offers the same performance of the Standard Blackhawk model 2620,
with improvements for longer time of operation, remote control of the fog “ON/OFF”, quick
adjustment of the formulation flow rate, and adjustable angle of operation for the engine
exhaust.
NOTE:
The bigger formulation tank (50 L instead 12 Lt) and gasoline tank (4.5 Lt instead 2 Lt)
allows longer time of operation without refilling.
FILTER
15 GALLON
PLASTIC TANK
12 VDC
PUMPING
SYSTEM
BLACKHAWK
MODEL 2620 &
MISTER III 2630
3 GALLON
PLASTIC TANK
ADJUSTABLE
FRAME, 0° TO 30°
IN-LINE
FILTER
POST
KIT
62558-4
(P/N 62558-5)
IN-LINE FILTER
62558-1 10200-124 62558-3
HOUSING SCREEN "O" RING BOWL
The formulation filter is attached to the
stand pipe of the formulation tank. The
filter is to prevent any foreign matte
r
from entering the pumping system. Do
not over tighten as damage to the
Aflas gasket seal ring may occur.
If leakage occur, open the unit, clean
and inspect gasket. A suitable
lubricant applied to the ring will help
the seal.
MAJOR COMPONETS DIAGRAM
3

4
INSTALLATION OF ADJUSTABLE FRAME KIT - P/N 86900

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   
       
       
       
P/N: 86645-2 FUEL TANK ASSEMBLY
5

TANK ASSEMBLY (OPTIONAL)
P/N 86887
ITEM QTY P/N DESCRIPTION
1 1 86879 TANK AY, 4.5 L
2 2 86566 BRACKET AY.
3 1 127950 PLUG, 1/8 NPT
4 2 114628 SLAAVE, ¼ TUBE
5 1 145463 NUT, ¼ TUBE
6 1 86877 STAND PIPE (4.5 L)
7 1 10105 CONNECTOR, STANDPIPE
8 2 86633 TANK AY, 4.5 L
9 2 32809-4 INSULATOR
10 1 85520 LABEL, GASOLINE
11 1 80021-21 CAP, CONTAIN, RED
12 1 80279 GASKET
13 6 157728 SCREW, ¼ -20 x 5/8 TRCR
14 8 120392 WASHER, FLAT, ¼, REG
15 8 121753 WASHER, LOCK, ¼, EXTO
16 4 120375 NUT, HEX, ¼ - 20 ZN PL
17 4 9416904 WASHER, ¼ FLAT
6

POST KIT, PLASTIC TANK
P/N 86888-1
(TANK NOT INCLUDED, TANK SHOWN AS REFERENCE ONLY)
ITEM QTY P/N DESCRIPTION
1 6 86891
2 1 64612
3 2 63268-1
4 2 62875-5
5 2 63150
6 4 63621
7 2 134551
8 2 63151
9 1 62836
BOLT LAG, 5/16 x 3
POST AY, SHORT FORM
TIEDOWN AY
STRAP AT, TANK
PLUG, 2˝ SQUARE CAP
WASHER, FENDER
NUT, HEX, ¼-20
BOLT, EYE, ½ - 20 x 2
SIDE POST AY, (FORM)
7

TANK AY, FORMULATION, 50 L (OPTIONAL)
P/N 64814-1
ITEM QTY P/N DESCRIPTION
1 1 53123-10 EDGING, 37.7˝
2 1 64813-1 TANK AY, 50L SSTL
3 1 62554-2 ELBOW, 1/4FP-1/4T (ACETAL)
4 1 62558-5 FILTER/O’RING AY
5 1 64474 ELBOW, ¼ FPT – 3/8 T
6 2 45744 NUT, COMP, 3/8 TUBE
7 2 45745 SLEEVE, 3/8 BRASS
8 1 22191-1 CAP, VENTED, AY
9 1 85521 LABEL, FORMULATION
10 1 62545-4 STANDPIPE, 50 LITER
11 1 48095-1 MALE CONNECTOR (MOD)
8

(OPTIONAL)
TANK AY., FORMULATION,
50L WITH SIDE GAUGE
(P/N: 64814-3)
ITEM QTY. P/N DESCRIPTION
1153123-10 EDGING, 37.7”
21 64813-3 TANK AY., FORMULATION, 50L. WELDED
31 62554-2 ELBOW, 1/4FP-1/4T (ACETAL)
41 62558-5 FILTER/O’RING AY.
51 64474 ELBOW, 1/4 FPT. - 3/8 T
62 45744 NUT, COMP., 3/8 TUBE
72 45745 SLEEVE, 3/8 BRASS
81 22191-1 CAP, VENTED
91 85521 LABEL, FORMULATION
10 1 62545-4 STANDPIPE, 50 L.
11 1 48095-1 MALE CONNECTOR (MODIFIED)
12 1 29578 ELBOW, 1/4FP - 1/4T
13 2 48116 BRASS INSERT, 3/8
14 1 22083-7 TUBE, POLYE., .375
15 1 86704 PLUG, 1/4-18 NPT., HEX HEAD
16 1 22063 TEE, STREET, 1/4 NPT.
9

KIT, ADJUSTABLE FRAME
P/N 86900
ITEM QTY P/N DESCRIPTION
1 10 133058 SCREW, ¼ -20 x 1 ¾
24 49029 BUMPER, RUBBER
3 2 62395 PLUG, TUBE
4 16 9416904 WASHER, ¼, FLAT
5 1 86890 BASE AY, “U” TUBE
6 10 120392 WASHER, FLAT, ¼, REG
7 14 9419454 NUT, NYLOCK ¼ - 20
8 2 121900 BOLT, ¼-20 x 1, HX
9 4 ASC-19 SCREW, 10-24 x .75, SSTL SHCS
10 2 86881 CLEVIS, REAR
11 1 86883 BRACKET, SLIDE, LEFT HAND
12 2 9419455 NUT, NYLOCK 5/16-18
13 2 65180 KNOB, 5/16 – 18
14 6 65237 WASHER, 1.25˝ DIA x 5/16, FENDER, SSTL
15 6 65211 WASHER, POLYETHYLENE 5/16˝ ID x 1.2
16 2 124824 NUT, 5/16 – 18 HEX
17 4 120394 WASHER, FLAT, 3/8 REG
18 2 65217 BOLT, 5/16-18 x 2.5, SQ. NECK SSTL
19 2 64226-1 CLAMPING KNOB, MACH
20 2 126347 BOLT, CARRIAGE ¼-20 x 2.25
21 1 86884 PLATE, BASE (BH PRC)
22 2 86885 CLEVIS, FRONT (SQ/CIRC)
23 8 86886 SPACER, .375 OD - .21 L, SS
24 2 120375 NUT, HEX, ¼ - 20 ZN PL
25 1 86883-1 BRACKET, SLIDE, RIGHT HAND
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