Dynamics 1 Series User manual

USER’S MANUAL
Series 1
Series 2
Series 3
Manual
Core Saw

Table of Contents
SAFETY INFORMATION
PRODUCT SPECIFICATIONS
PRE-START INFORMATION (CHECK)
PRE-START INFORMATION (SETUP)
OPERATING INSTRUCTIONS
CONTACT INFORMATION
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3
4
5
6
9

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Safety Information
1. Maintain good footing to avoid slipping or losing control when starting or
operating machine.
2. The appropriate diamond blade and bores should always be used.
Contact dynamics g-ex for this information.
3. Jamming material into the blade is dangerous and should be avoided.
4. When operating this saw, always wear safety goggles or other protective
eye wear.
5. Appropriate hearing protection to be worn whenever operating this
machine.
6. Ensure clothing, jewelry and hair does not become caught in machine.
7. Protective guards should always be in place.
8. Motor operation switch should be turned off before removing or retting
the diamond blade or making any adustment to vee belt tension.
9. Hands and feet should be kept clear of all moving parts as serious injury
could occur.
10.Always set up and use on a level surface.
11. All wheels must have contact with surface being cut. Do not elevate
front of machine while cutting material or attempt to cut section of
material which is held in the hand.
12.Do not leave unattended while machine is running.
13.Use only impregnated diamond blades not abrasive or woodworking
blades.
14.Do not increase governed no-load engine rpm above 3,500 as this could
result in personal injury or damage to machine or blade.
15.Avoid contact with mufer when engine is hot as serious burns will
result.

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Product Specications
Series 1 & 2 Core Saw:
Dimensions (without stand): 700H x 470W x 980L mm (Series 1 Only)
With Portable Stand (S1) or Fixed Legs (S2): 1530H x 550W x 980L mm
Blade Capacity: 300 - 350mm (12 - 14inch)
Max Cutting Depth: 110mm
Max Cutting Length: 420mm
Tool Speed RPM: 2800min
Total Weight: 93Kg
Series 3 Core Saw:
Dimensions: 1540H x 570W x 1350L mm
Blade Capacity: 350 - 500mm (14 - 20inch)
Max Cutting Depth: 210mm
Max Cutting Length: 490mm
Tool Speed RPM: 1440min
Total Weight: 140Kg
Engine Options:
Single Phase - 2.2kW
3 Phase - 4kW
Petrol - 5.5HP Honda or 6HP Robin

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• Check Blade guards, V-belt guards are tight.
• Check that rotating blade screw is tight
and blade spinning in clockwise direction
towards operator.
• Check the rotating blade
alignment.
Pre-Start Information
(CHECK)
Check:
• Check head shaft bearing
bolts and grub screws are
tight.
• Check all motor plate bolts
are tight.
• Check Blade shaft bolts and
grub screws are tight.

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• Plug-in to the
power source
and turn to the
‘on’ position on
the switch.
• Adjust back bar
locking levers as per
user’s requirement.
Back bar locking
levers can be
tightened, to adjust
the height of the
rotating blade.
• Connect the water
injector to water
source. Water
connection should
be attached
to reduce the
mechanical heat on
the blade.
• Press the ‘on’/green
switch to start the
machine.
Red switch to turn
“off” the machine.
Ensure machine
is connected to
power source and
switched on.
Pre-Start Information
(SETUP)
Setup:

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Operating Instructions
INTRODUCTION
1. The Core Saw is manufactured to the highest standards of strength for medium to heavy
duty operations.
2. The Electric machine is powered by 2.2kW/1-Phase or 4kW/3-Phase motor manufactured
by CMG Australia, and the Petrol machine is powered by 5.5HP Honda or 6HP Robin petrol
engine.
3. The parts of which machine consists are kept to a minimum and standardised. This allows
easy maintenance. Frame, cutting head and conveyor cart are aligned by Dynamics G-Ex.
Misalignment can occur through handling damage or moving saw. This will dramatically
shorten blade life.
4. Cutting head is positioned at required cutting depth by pivot point bearings with a locking
lever.
5. Full power transmission by dual belt drive.
6. Mitre guide on conveyor cart allows highly accurate repeat cutting.
TO OPERATE THE CORE SAW
Fitting legs
1. Place machine on ground.
2. Elevate operator’s end of machine and t one set of legs into front sockets. Secure with
locking screws.
3. Raise other end using rear handle and t pair of legs and secure.
4. Legs are adjustable to compensate for slightly uneven surfaces.
Connecting water
1. Attach water hose to the top of the blade guard. If mains water is available, disconnect
water pump drive belt and hose and connect water supply to water stop cock for a clean
supply of water. Check water ow at regular intervals in case mains supply has been
interrupted and tray is not choked with sediment.
2. If using pump (located in a bafed area behind tray and driven by a exible shaft and belt
from engine pulley), ensure reservoir pan is lled to within 1” (25mm) of top and the water
pump inlet is always fully immersed in water. Water is recycled via the tray which acts as
a reservoir. Pump intake is to be kept free of accumulated sludge and any other foreign
material.
3. Drive belt can be removed to reduce wear if extended use is required.

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Table rollers
1. Rollers should be aligned on both rails and table should be able to move freely.
Blades and blade setting
2. Blade should be mounted solidly and rmly to prevent pounding which can seriously damage
blade.
3. Always check blade depth before commencing work so that table does not come into contact
with table.
4. Blade cutting height can be set by locking hand knob on to arm tted to left side of machine.
Release and lock the hand knob for blade height.
5. Keep wet cutting diamond blades cool whilst cutting. Blade slots allow for thermal expansion,
blade exing under pressure and allows water to pass through which will cool blades, remove
cuttings and dust.
6. IMPORTANT! Keep an adequate ow of water on both sides of blade. A blade that is allowed
to become dry even for a short time may become damaged or ruined. Too little water is evident
when steam is seen rising from cutting area.
7. Diamond blades are easily damaged, so ensure they are adequately protected if being
transported.
8. If diamond blade is chipped or missing segments, return to Dynamics G-Ex for repair/
replacement. Always inspect blades regularly.
9. This machine takes 350mm (14”) diamond blades which will provide 110mm cutting depths.
10. If in doubt, contact Dynamics G-Ex for correct selection of diamond blades.
Operating machine
1. Before turning on machine, material to be cut should rest securely on table up against fence or
adjustable work guide.
2. Water supply should be connected (see section on connecting water above) and pump drive
connected.
3. Switch on the electric motor (or switch on the petrol engine, pull cord to start and adjust RPM
accordingly).
4. Push the conveyor cart with cutting piece gently towards the blade. Do not use excessive force.
Several shallow cuts will produce more efcient results than one deep cut.
5. To prevent freshly cut surfaces binding and fouling the blade, locate work after the cut is
completed.
Operating Instructions

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To MAINTAIN THE CORE SAW
Cleaning:
1. Reservoir pan is to be cleaned at least once a day with clean water (twice a day during
heavy use) as accumulated waste is abrasive. Failure to do this will shorten the life of the
submersible water pump. Drain hole is located at the bottom of tray at rear which has a
removable rubber plug.Flush out water pump and lines with clean water daily after use.
2. Clean and grease all moving parts once a day.
3. Bearings should be cleaned with Shell Alvania grease or equivalent once a day.
Belt Tension:
1. Always keep drive belts tight. To attain the right tension, loosen the four bolts that secure
the motor to frame. Rotate cam lever which bears against base of motor for desired tension.
Belts have been properly tensioned at manufacturing process.
2. When changing belts, a v-belt tester will ensure correct v-belt setting.
3. Check setting on single belt.
4. Apply load at the centre of belt span. Deection should be 8mm for 1-1.5kg load.
5. Regularly check belts for wear or cracking.
Operating Instructions

Contact Information
Contact Nos. 1800 105 584
07 5482 6649
Websites www.dynamicsgex.com.au
www.coretrays.net
Warehouses Perth: 50 Mulgul Road, MALAGA WA 6090 | Australia
Kalgoorlie: 15 Cunningham Drive, West Kalgoorlie WA 6430
Gympie: 37 Langton Road, GYMPIE QLD 4570 | Australia
Mt Isa: 34 Barkly Highway, MT ISA QLD 4825 | Australia
Other Warehouses: Adelaide, Melbourne & Dubbo
Social Media
https://www.linkedin.com/company/7750453
https://twitter.com/Dynamics_GEx
https://www.facebook.com/DynamicsGEx
www.dynamicsgex.com.au
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