Dynapac CC100 User manual

SVEDALA COMPACTION AND PAVING
Box 504, SE-371 23 Karlskrona, Sweden
Telephone [phone]
Telefax [phone]
DYNAPAC
CC100
O100EN1
OPERATION

We reserve the right to change without notice
PrintedinSweden
Vibratory Roller
CC100
Operation
O100EN1, 99-10-15
Diesel Engine:
CC100 Deutz F2L 1011F, Isuzu 3 LD1PW-05
These instructions apply from:
CC100
Deutz PIN (S/N) *60710100*
Isuzu PIN (S/N) *60750100*
KEEP THIS MANUAL
AVAILABLE FOR
FUTURE USE
CC 100 are primarily designed for repair work on asphalt but are also ideal for the compaction of
new layers on small streets, pavements and cycle tracks. They are frequently used as a complement
to larger rollers for the compaction of transverse joints and areas with limited access.

CC 100 O100EN1
2
CONTENS
Page
Safety Instructions ...................................................................3
Safety decals, location/description.......................................4, 5
Machine and engine data plates...............................................6
Switches and Warning Lamps .........................................7, 8, 9
Switches and controls in the Cab...........................................10
Before Starting ...........................................................11, 12, 13
Starting...................................................................................14
Driving....................................................................................15
Vibrating/Driving.....................................................................16
Safety when driving................................................................17
Braking...................................................................................18
Emergency Braking ...............................................................18
Stopping .................................................................................18
Parking...................................................................................19
Hoisting ..................................................................................20
Towing....................................................................................21
Transportation ........................................................................22
Driving Instructions - Summary .............................................23
WARNING - Personal safety may be involved.
CAUTION - Damage to componente or machine.
The safety manual that accompanies the machine
should be studied by every operator of the roller.
Always follow the safety instructions and do not
take the manual away from the roller.
This manual contains instructions concerning operation of the
machine. For information regarding care and
maintenance, see "MAINTENANCE, CC 100"
This roller is fitted with an alternator. See the ”MAIN-
TENANCE” manual and decal on the machine for
instructions with regard to any electric welding.
When starting up and driving with a cold roller
(cold hydraulic fluid) the braking distance will be
longer than when the machine has reached normal
operating temperature.
WARNING SYMBOLS
GENERAL
SAFETY MANUAL
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State
of California to cause cancer, birth
defects, and other reproductive
harm.

CC 100 O100EN1 3
SAFETY INSTRUCTIONS (Read the Safety Manual also)
1. Read and clearly understand OPERATING MANUAL before starting
and operating the machine.
2. Observe and follow all maintenance and service instructions.
3. Do not operate machine unless qualified by training or experience.
Do not allow passengers on the roller.
4. Do not operate machine if in need of repair or adjustment.
5. Do not get on or off moving machine. Always use proper steps and
hand rails.
6. Roll Over Protective Structures (ROPS) is recommended when
stability conditions are questionable. Always use seat belt with
ROPS.
7. Drive slowly when turning corners.
8. Avoid sidehill travel. Operate up and down the slope.
9. Ensure that at least two thirds of the drum width rests on already
compacted ground when driving close to edges or holes.
10. Be alert to overhead obstacles. Look up as well as down.
11. Use special caution when operating on rough or uneven ground.
Always maintain a speed consistent with working conditions.
12. Obey all safety rules and use safety equipment provided for the job.
13. Keep machine clean. Avoid dirt and grease on operator platform.
Keep all instructions signs and decals clean and fully legible.
14. Exercise caution when refueling machine:
- Shut down engine.
- No smoking allowed.
- Use no open flames.
- Ground filler nozzle against tank neck to avoid a spark.
15. Block drums and/or tires and apply steering lock before servicing or
repairing machine.
16. If noise levels on machine without cabs are over 85 db(A):
- Ear protection is recommended.
17. Do not modify the machine in any way which will affect safety. Any
modification on this machine requires prior written approval from
Svedala Dynapac.
18. Do not operate machine until hydraulic oil has reached operating
temperature. Braking distance can be extended when oil is cold.
See starting instruction in OPERATING MANUAL.

CC 100 O100EN1
4
Crush zone, articulated stee-
ring. Maintain a safe distance
from the crush zone.
Lifting point
Lifting point
Diesel fuel
DO NOT LEAVE DRIVER'S PLATFORM WHILE
THE ENGINE IS RUNNING WITHOUT
DEPRESSING THE EMERGENCY STOP SWITCH
The operator is urgently
requested to read the safety
manual, and the operation
and maintenance instructions
before using the machine.
Warning for hot surface. The
surface must not be touched.
Warning for rotating engine
components. Keep your hands
at a safe distance from the
danger zone.
SAFETY DECALS, LOCATION/DESCRIPTION

CC 100 O100EN1 5
SAFETY DECALS, LOCATION/DESCRIPTION
Hydraulic
fluid
Warning for hot surface. The
surface must not be touched. The operator is urgently
requested to read the safety
manual, and the operation
and maintenance instructions
before using the machine.
Handbooks
Lifting point
Lifting point
Warning for rotating engine
components. Keep your hands
at a safe distance from the
danger zone.
Crush zone, articulated stee-
ring. Maintain a safe distance
from the crush zone.

CC 100 O100EN1
6
MACHINE AND ENGINE DATA PLATES
Machine plate
Fig. 1 Left step
1. Machine plate
Engine plate
Fig. 3 Engine (Deutz)
1. Type plates
Serial number on frame
Fig. 2 Forward frame
1. Serial number
1
1
1
DEUTZ:
The engine type plate (1) is located on the crankcase.
Depending on the type of engine, a second plate may
also be found on the air cover. The plate shows the
type of engine, serial number and engine data. Please
state the serial number of the engine when ordering
spares. See also the Engine Manual.
ISUZU:
A decal showing the engine serial number is affixed
to the oil sump below the fuel and oil filter. Another
decal on top of the valve cover shows the model
designation for the engine. See also the engine
manual.
The PIN (serial number) of the frame is punched on the
right edge of the front frame. This number is the same
as the PIN on the machine plate.
The machine type plate (1) is affixed above the left
footstep. The plate shows the manufacturer’s name
and address, type of machine, PIN, ie, part
identification number, (serial number), weight in
working order, engine power and year of manufacture.
Please state the PIN (serial number) of the roller when
ordering spares.

CC 100 O100EN1 7
SWITCHES, WARNING LAMPS AND CONTROLS
12. *Hazard beacon
13. *Driving lights
14. *Hazard flashers
15. *Direction indicator
16. Safety and instruction manuals
17. Fuse boxes
18. Revs control
19. Vibration ON/OFF
20. Forward/Revers
21. *Fuel gauge
22. Seat switch
* Accessory
1. Horn
2. Starter power switch
3. Sprinkler Drum
4. Glow
5. Vibration selector
6. Reserve/parking brake
7. Instrument guard
8. Charging lamp
9. Brake warning lamp
10. Oil pressure/engine temperature
11. *Working lights
789101112
13
15
14
6
5
4
3
2
1
16
21
18
19
20
17
22
Fig. 4 Operator’s station

CC 100 O100EN1
8
Item in Designation Symbol Function
fig. 4
1 Horn, button Press to sound the horn
2 Starter power switch Electric starter circuit is broken in mode O.
All electric switches and lamps are powered
in mode | with the exception of the starter
circuit.
3 Sprinkler system, drum Regulates the flow of water to the drum.
MAN mode, continuous watering.
O mode, watering turned OFF.
AUT mode, automatic switching of water
ON/OFF on driving forward and reverse.
4 Starter button Press to energize starter motor.
5 Vibration switch Middle position = Vibration OFF.
Right position = Vibration rear drum ON.
6 Reserve brake knob/ OFF (pulled out) is the normal mode while
(parking brake (Red knob) driving. ON (pushed in) applies the brakes
and stops the roller. The Forward/Reverse
selector must be put in neutral before
restarting.
7 Instrument shield Folds over instruments to protect against
weather and sabotage.
8 Charginglamp Warning lamp lights when alternator is not
charging.
9 Brake warning lamp The brake (reserve brake) is applied when
the red lamp lights.
10 Warning lamp, oil pressure, If the warning lamp lights, it is an indication
or engine oil temperature that the lubrication oil pressure is too low or
toohigh. that the oil temperature is too high.Stop the
engine and remedy the cause.
Seeenginemanual.
11 Working lights switch Turn to the left to switch rear working
(Accessory) light ON.
12 Hazard beacon switch Turn to the right to switch hazard
(Accessory) beacon ON.
13 Driving lights switch Turn one step to the right = Parking lights.
(Accessory) Second step = Front working lights.
14 Hazard flashers switch Turn to the right to switch
(Accessory) hazard flashers ON.
SWITCHES AND WARNING LAMPS
MAN
O
AUTO
STOP

CC 100 O100EN1 9
SWITCHES AND WARNING LAMPS
15 Direction indicator switch Turn to the left to switch left direction
(Accessory) indicator on.
Flashing function is off in the middle setting.
16 Compartment for manuals Pull up and out at the top to gain access to
manuals.
17 Fuse box Contains fuses for the electrical system.
(on front of steering column) See heading ”Electrical System” for
identification of the various fuses.
18 Revs control Turn anticlockwise to increase engine revs.
(Diesel engine)
19 Vibration ON/OFF Press to switch on vibrator.
Press again to switch off.
Applies when (5) is in mode.
20 Forward/Reverse lever Move the lever in desired direction of travel.
(F/R Lever) Driving speed is proportional to movement
of the lever. The machine brakes on moving
the lever towards neutral. Observe also that
the engine can only be started with the lever
inneutral.
21 Fuel gauge (Accessory) Indicates content of fuel tank.
22 Seat switch Remain seated for all driving. The horn will
sound or the brakes will be applied if the
operator does not remain seated while
driving.

CC 100 O100EN1
10
Item in Designation Symbol Function
fig. 5
1 Heater control * Regulates heat in the cab. Turn clockwise to
increase heat, turn anticlockwise to reduce
heat.
2 Fuses (Cab) Fuses for the electrical system. See under
heading ”Electrical system” for description of
the various functions.
3 Working lights (front) * Push to turn on the front working lights.
4 Front screenwiper, switch Push to start the front wiper.
5 Rear screenwiper, switch Push to start the rear wiper.
6 Front screenwash, switch Push to wash the windscreen.
7 Rear screenwash, switch Push to wash the rear window.
8 Working lights (rear) switch * Push to turn on the rear working lights.
9 Hazard beacon, switch * Push to switch on the hazard beacon.
10 Fan, switch Push to start the fan.
11 Interior lighting, switch Push forward to turn on the interior lighting.
12 Radio(optionalequipment)
SWITCHES AND CONTROLS IN THE CAB (ACCESSORIES)
1 2 3 4 5 6 7 8 9 10 11 12
Fig. 5 Cab
1 *Heater control
2. Fuses
3. *Working lights
4. Front screenwiper
5. Rear screenwiper
6. Front screenwash
7. Rear screenwash
8. *Working lights
9. *Hazard beacon
10.Fan
11.Interior lighting
12.*Radio * = Optional equipment

CC 100 O100EN1 11
BEFORE STARTING
Battery disconnecter -
Switching on
Fig.6 Left side of engine
1. Battery disconnecter
2. Hour meter
2
1
1. Ensure that the daily service has been carried out,
see MAINTENANCE Manual.
2. Open the engine cover and set the battery discon-
necter (1) to ON.
Item (2) is the engine hourmeter. The number of
hours are counted so long as the engine is running.
For compaction operations on asphalt, ensure
that the water tank at the front and the
emulsion tank at the rear are filled.
1
Sprinkler system/drum Fill the water tank and check that the sprinkler pipe (2)
is positioned to distribute a water mist over the surface
of the drum. Loosen the fastening screws (3) of the
pipe clamps to adjust the pipe.
32
Fig.7 Water tank
1. Filler cap
2. Sprinkler pipe
3. Fastening screws
Safety belt Use the safety belt (1) if ROPS or a cab is fitted on the
roller.
Always replace the safety belt with a new
one if it is worn or has been subjected to
great strain.
1
Fig.8 Operator´s seat
1. Safety belt

CC 100 O100EN1
12
BEFORE STARTING, cont
1
2
3
4
1. Adjust the seat so that all the controls are easily
reached.
2. The following adjustments are possible:
- Back support slope (1)
- Longitudinal adjustment (2)
- Weight adjustment (3)
- Transverse adjustment (4)
Comfort seat - Adjustments
Fig.10 Comfort seat (accessory)
1. Back support slope
2. Longitudinal adjustment
3. Weight adjustment
4. Transverse adjustment (accessory)
Fig.9 Operator´s seat
1. Weight adjustment
2. Back support slope
3. Longitudinal adjustment
4. Transverse adjustment (accessory)
1
2
3
4
1. Adjust the seat so that all the controls are easily
reached.
2. The following adjustments are possible:
- Weight adjustment (1)
- Back support slope (2)
- Longitudinal adjustment (3)
- Transverse adjustment (4)
Remain seated for all driving. (The horn
will sound or the brakes will be applied if
the operator does not remain seated while
driving).
Operator´s seat - Adjustments

CC 100 O100EN1 13
BEFORE STARTING, cont
Switches and Warning lamps –
Checking
8 9 10
3
2
6 9
Emergency stop – Checking
Fig. 12 Instrument panel
6. Reserve/parking brake knob
9. Brake warning lamp
Fig. 11 Instrument panel
2. Starter power switch
3. Sprinkler switch (drum)
8,9,10. Warning lamps
1. Turn the starter power switch (2) to the right.
2. Check that warning lamps 8, 9, 10 light.
3. Turn the switch (3) to operating mode and
ensure that the system is working.
Pull out the reserve/parking brake knob (6) and
check that the brake warning lamp (9) goes out.

CC 100 O100EN1
14
Starting the engine
Fig.13 Forward/Reverse lever
20
STARTING
1. Set the forward/reverse lever (20) in neutral. The
engine can only be started with the lever in neutral.
On some variants the F/R control is located at the
side of the instrument panel, but the function is the
same.
2. Set the vibration control (5) to O.
3. Put the revs control (18) in the idling mode (far right).
On some variants the control is located at the right
side of the instrument column.
4. Make sure the starter power switch (2) is set at
position |. Press the starter button (4) and release
it as soon as the engine starts.
If the engine does not start immediately, wait a
few seconds before making another attempt.
5. Run the engine warm at increased idling speed. A
longer period at low ambient temperature.
6. Check while warming up that the warning lamps for
charging and oil pressure are out. The warning lamp
for the brake (9) shall go out when the reserve/
parking brake knob (6) is pulled out.
7. The engine stops if the starter power switch (2) is
turned to O.
Braking distance is longer when starting up
and driving with a cold engine than when the
oil has reached normal working temperature.
When starting up and driving with a cold
roller (cold hydraulic fluid) the braking
distance will be longer than when the
machine has reached normal operating
temperature.
Fig.14 Instrument column
2. Starter power switch
4. Starter button
5. Vibration switch
6. Reserve/parking brake knob
9. Brake warning lamp
18. Revs control
18
659
4
2

CC 100 O100EN1 15
DRIVING
Driving the roller 1. Set the revs control lever (18) to the full revs mode,
ie, fully to the left, to give maximum engine speed.
2. Ensure that the steering is working properly by
turning the steering wheel once to the right and
once to the left while the machine is standing still.
Steering shall operate smoothly without jerking
orinterruption.
Make sure that the area in front and behind
the roller is clear.
3. Before driving on asphalt, turn the switch (3) of the
watering system to the right or left, depending on
whether you require continuous or automatic
watering.
4. The reserve/parking brake knob (6) shall be pulled
out and the lamp (9) out.
5. Carefully move the forward/reverse lever (20) in the
desired direction of travel. Speed increases as
the lever is moved from the neutral position.
Speed must always be regulated with the
forward/reverse lever and not by changing
speed of the engine.
Check operation of emergency braking by
pressing the reserve/parking brake knob
(6) while the roller is running slowly
forward or reverse.
The roller should then slow down and stop as the
warning lamp (9) lights.
6. The forward/reverse lever (20) must be put in
neutral before operation can continue.
7. Check while driving that warning lamps do not light.
18
69
Fig.15 Instrument column
3. Sprinkler switch (drum)
6. Reserve/parking brake knob
9. Brake warning lamp
18.Revs control
3
20
Fig.16 Forward/Reverse lever

CC 100 O100EN1
16
VIBRATION/DRIVING
Vibration - Operation Vibration is not permitted while the machine is
standing still.
1. Turn the vibrator switch (5) ON to start the vibrator.
5
Fig. 17 Instrument panel
5. Vibration switch
2. Carefully move the forward/reverse lever forward or
backward.
3. Turn vibration ON by pressing the button (19) on the
tip of the forward/reverse lever. Disengage by
pressing once more.
Do not switch vibration ON until the roller is
moving. Danger of damage to the machine;
never allow vibration on extremely hard
surfaces such as concrete, cold asphalt, etc.
19
Fig.18 Forward/Reverse lever
19. Vibration ON/OFF

CC 100 O100EN1 17
SAFETY WHEN DRIVING
Close to edges
Minimum
2/3
Fig. 19 Location of drum close to cavities
At least two thirds of the drum width must rest on a
surface that ensures full support when driving close to
cavities.
Remember that the centre of gravity of the
machine is displaced outwards on turning
the steering wheel. Eg, to the right when
steering to the left.
ROPS (Roll Over Protecting Structure) is
recommended for all operations on sloping
ground and on unreliable ground.
Seated position Remain seated for all driving. The horn will sound,
or for some models the brakes will be applied, if the
operator does not remain seated while driving.
Always use the seat belt if the machine is
fitted with one. If the roller topples over
there is a big risk that the operator will be
thrown off and crushed underneath the
machine if the seat belt is not used.
A seat belt is standard equipment on rollers
equipped with a cab or with ROPS (Roll Over
Protective Structure) (1).
1
Max 30°
or 58%
Slope
Fig. 20 Tilt angle on side slopes
Avoid all driving across slopes if possible.
Instead, drive straight up and down when
working on inclines. The machine will
topple over on slopes with an angle greater
than 30° or 58%, to the right or left.
The toppling angle noted above applies to flat, hard
ground and stationary machine. Steering angle zero,
vibration switched off and water tanks full. Remember
that loose ground, steering of the machine, applied
vibration, driving speed and increase in height of the
centre of gravity (eg, accessories) may cause the
machine to topple even on a smaller slope than that
stated above.
Fig.21 Operator’s station
1. ROPS arch

CC 100 O100EN1
18
Normal and emergency braking
Fig. 22 Instrument panel
6. Reserve/parking brake knob
9. Brake warning lamp
69
Braking is normally done with the forward/reverse
lever. The hydrostatic transmission brakes the roller
when the lever is moved to neutral. In addition, a disc
brake on the drive motor is applied when the reserve/
parking brake knob (6) is pressed in. Lamp (9) lights
when the brake is applied.
EMERGENCY BRAKING
In an emergency, press the reserve/parking
brake knob (6).
Hold the steering wheel firmly as the roller
brakes.
After emergency braking: Restore the forward/
reverse control lever to neutral. Pull out the reserve/
parking brake knob.
The multi-disc brake is automatically applied
and stops the roller if the engine stops or the
hydraulic pressure drops for any other reason.
When starting up and driving with a cold
roller (cold hydraulic fluid) the braking
distance will be longer than when the
machine has reached normal operating
temperature.
BRAKING
STOPPING
18
Fig. 23 Instrument post
2. Starter power switch
5. Vibrator ON/OFF
6. Emergency stop knob
18. Revs control
5
6
2
Switching off the engine 1. Disengage the vibrator by pressing the button on the
forward/reverse lever. Set the vibrator switch
(5) to O.
2. Stop the roller by moving the forward/reverse lever
toneutral.
3. Turn back the revs control (18) until the engine runs
at idling speed. Allow the engine to run for a few
minutes to even out the engine temperature.
4. Push the reserve/parking brake knob (6).
5. Stop the engine by turning the switch (2) to position
O.
6. Place the protective cover over the control panel.
Lock it if required.
7. Turn the battery disconnecter OFF, and remove the
handle.