Still OCV 01 User manual

Multi function vehicle
OCV 01
Original instructions
9203
5091 801 1525EN-12/2022 - 06


Address of manufacturer and
contact details
STILLGmbH
Berzeliusstraße10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
Made in China
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.
Preface
I5091 801 1525EN-12/2022 - 06


1 Introduction
Your industrial truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Conformity marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Declaration that reflects the content of the declaration of conformity . . . . . . . . . . . . . . .
5
Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Using the truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Impermissible use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Description of use and climatic conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Supplementary documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Issue date and topicality of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Explanation of signal terms used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
List of abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Defining directions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
2 Safety
Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Definition of terms used for responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Basic principles for safe operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Insurance cover on company premises. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Modifications and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Damage, faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Medical devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Table of contents
III5091 801 1525EN-12/2022 - 06

Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Wheels and tyres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Special risks associated with using the truck and attachments. . . . . . . . . . . . . . . . . . . .
26
Overview of hazards and countermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Carrying out regular inspections on the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Insulation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Safety regulations for operating mode drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
EMC-Electromagnetic compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Platform safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Be a safe operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3Overview
General view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Data plates and safety labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Capacity rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4 Operation
Safety Regulations for the Operation of truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Checks before first use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Break-in period precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Daily checks before use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Daily check of the micro switch setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Table of contents
IV 5091 801 1525EN-12/2022 - 06

Drive operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
To prepare the multi function vehicle for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
Entry and exit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
Driving, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
Lifting, Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Emergency Lowering (Truck numbers CT9203Y00001 - CT9203Y00007). . . . . . . . . . .
69
Picking up a load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Transporting loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Parking the multi function vehicle securely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Operating the multi function vehicle without its own drive system. . . . . . . . . . . . . . . . 76
Lithium battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Safety regulations for handling lithium batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
Battery type & dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
Charging the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
Battery removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
Lithium battery appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Information on the conformity of lithium-ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
It is necessary to respect the following guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
Reasonably foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
BMS (Battery Management System). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
Identification plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
Dangers of faulty or scrapped batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Instructions for disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
Common Problems and Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
Table of contents
V5091 801 1525EN-12/2022 - 06

5 Maintenance
Operational safety and environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Maintenance Safety Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Servicing and maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Lifting and jacking up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Cleaning operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Work on the electric system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
Hydraulic hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
Servicing and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
1000-hour service plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2000-hour service plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Ordering spare parts and wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
Prepare the truck for maintenance and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100
Open the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100
Replacing the drive wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
Wheel bolts tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
Check the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
How to add grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102
Changing electrical fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
Check lowering cut-off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
Decommissioning the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Restoring the truck to operation after decommissioning . . . . . . . . . . . . . . . . . . . . . . . 104
Safety checks to be performed at regular intervals and following any unusual
incidents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Final decommissioning, disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Tire replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6 Technical data
Technical datasheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Eco-design requirements for electric motors and variable speed drives . . . . . . . . . . . 110
Table of contents
VI 5091 801 1525EN-12/2022 - 06

1
Introduction

Your industrial truck
Technical description
The truck is an electric one which is designed
to transport and pick goods on level ground.
Small items can be placed and carried on
the storage table. The low overall height and
platform height allow it to be driven through
doorways. The low net weight means that it
can travel on lifts.
●
The rated capacity is indicated on the
nameplate.
●
Travel in indoors areas.
●
Do not exceed the permissible surface and
spot load limits on the travel paths.
●
Operation only on travel paths that are visi-
ble and approved by the operating compa-
ny.
●
Travel with the load facing uphill.
Safety mechanisms
The truck geometry with rounded edges en-
sures safe handling of the truck. Pressing the
Emergency stop switch disconnects all electri-
cal functions in hazardous situations. Opening
the gates will interrupt all driving and lifting /
lowering operations except mechanical emer-
gency lowering of the platform. Before the
truck driving or lifting the dead man switch
must be depressed. Both hands must be at
the control handles for driving and lifting to
prevent injury of hands sticking out.
In the raised position, pressure-sensitive
switches monitors the area between the drive
system and the operator platform. If the area
is occupied(e.g.by an object or person), lower-
ing is stopped.
The door always be kept closed when the
work platform is raised. Only platform go back
position, the door can be opened.
Drive
The entire drive unit is enclosed in the truck
chassis.
The electronic traction controller ensures the
smooth driving operation of the drive motor
and powerful acceleration.
Brake system
The operator can brake gently and wear-free
by pulling back the travel switch (service
brake). The electromagnetic spring pressure
brake acting on the drive motor serves as both
parking and handbrake. The parking brake
is electrically released and actuated through
spring perssure.
Steering system
The steering controller is monitoring perma-
nently the position of the steering wheel. In
case of error the truck is stopped immediately.
The maximum steering angle is ±90°.
Controls and Displays
The drive functions are activated via ergonom-
ic thumb movement to ensure fatigue-free op-
eration without stressing the wrists; The dis-
play units show important driver information
such as truck status reports (e.g. faults), bat-
tery capacity and time etc.
Hydraulic system
All hydraulic operations are controlled by a
hydraulic pump. Pressing the lift button starts
the pump unit, supplying hydraulic oil from the
oil reservoir to the lift cylinder.
Electrical system
The electrical system is powered by a 24V
battery. Electronic controllers drive the traction
motor (DC), steering motor(DC), and hydraulic
pump motor.
Introduction
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2 5091 801 1525EN-12/2022 - 06

General
The industrial truck described in these operat-
ing instructions conforms with the applicable
standards and safety regulations.
The industrial truck is fitted with state-of-the-
art technology. Following these operating in-
structions will allow the industrial truck to be
handled safely. By complying with the speci-
fications in these operating instructions, the
functionality and the approved features of the
industrial truck will be retained.
Get to know the technology, understand it and
use it safely - these operating instructions pro-
vide the necessary information and help to
avoid accidents and to keep the truck ready
for operation beyond the warranty period.
Therefore:
–Before commissioning the industrial truck,
read the operating instructions and follow
the instructions.
–Always follow all the safety information con-
tained in the operating instructions and on
the industrial truck.
Introduction
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Your industrial truck
35091 801 1525EN-12/2022 - 06

Conformity marking
The manufacturer uses the conformity mark-
ing to document the conformity of the industri-
al truck with the relevant directives at the time
of placing on the market:
●
CE: in the European Union (EU)
●
UKCA: in the United Kingdom (UK)
●
EAC: in the Eurasian Economic Union
The conformity marking is applied to the
nameplate. A declaration of conformity is is-
sued for the EU and UK markets.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
conformity symbols
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4 5091 801 1525EN-12/2022 - 06

Declaration that reflects the content of the declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany
We declare that the specified machine conforms to the most recent valid version of the
directives specified below:
Industrial truck type
corresponding to these operating instructions
Model
corresponding to these operating instructions
− "Machinery Directive 2006/42/EC"
1)
− "Supply of Machinery Safety Regulations 2008, 2008 No. 1597"
2)
Personnel authorised to compile the technical documents:
See declaration of conformity
STILL GmbH
1)
For the markets of the European Union, the EU candidate countries, the EFTA States and
Switzerland.
2)
For the United Kingdom market.
The declaration of conformity document is
supplied with the industrial truck. The declara-
tion shown explains the conformity with the
provisions of the EC Machinery Directive and
the Supply of Machinery Safety Regulation
2008, 2008 No. 1597.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
The declaration of conformity must be careful-
ly stored and made available to the responsi-
ble authorities if necessary. It must also be
handed over to the new owner if the industrial
truck is sold on.
Introduction
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Identification plate
Type
Serial number
Manufacturer
Year of manufacture
Unladen mass in kg
permissible battery weight in kg (for electric
trucks only) Max./Min.
Own mass (self weight) in kg without battery
Data matrix code
Refer to technical data listed in this operat-
ing instructions for more detailed information
1
2
3
4
5
6
7
8
9
Conformity marking:
CE mark
for the markets of the EU, the EU
candidate countries, the EFTA States and
Switzerland
UKCA mark
for the United Kingdom market
EAC mark
for the Eurasian Economic Union
market
Rated drive power in kW
Battery voltage in V
Rated capacity
10
11
12
13
Introduction
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NOTE
●
It is possible for there to be multiple con-
formity markings on the nameplate.
●
The EAC mark may also be located in the
immediate vicinity of the nameplate.
Introduction
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Using the truck
Commissioning
Commissioning is the initial intended use of
the truck.
The necessary steps for the commissioning
vary depending on the model and equipment
of the truck. These steps require preparatory
work and adjustment work that cannot be per-
formed by the operating company. See also
the chapter entitled "Definition of responsible
persons".
–To commission the truck, contact the au-
thorised service centre.
Intended use
The following operations are in accordance
with regulations and are permitted:
●
Order picking of goods.
●
Taking goods up or down from areas not
comfortably reached without a ladder.
●
Lifting and lowering by the operator on the
operating platform.
●
Transporting small items on the storage ta-
ble without a pallet. The maximum load is
indicated on the nameplate label and must
not be exceeded.
●
Travel and lift/lower simultaneously.
●
Lift in indoor areas only without wind forces.
●
Travel on clean, dry and even prepared
(concrete, asphalt) ground (Travel on nego-
tiating inclines up to 5% gradient is only
allowed if the platform is fully lowered.)
●
Light maintenance work like changing
lights, hanging up banners, doing inspec-
tions and small repairs. All tools and materi-
als must be kept on the load tray.
●
Horizontal forces applied to the platform
may not exceed 200 N in any direction. The
center of gravity of operator and load must
be inside the confines of the vehicle.
●
Operation in areas open to the public like
in a store, if the following regulations are
observed.
●
Operator must be trained.
●
The truck must have a safety switch to
make sure nobody is in the area between
the drive unit and the platform when driving
or lowering. Optionally, the warning signal
can be activated by a button.
●
The truck may only be used if all safety
functions are working, otherwise the truck
must be taken out of service.
●
If the area is too crowded, the owner must
instruct the public to give space or the oper-
ator must work together with a marshal to
keep people away and warn the operator if
there are still people in the hazardous area.
Impermissible use
The truck may not be used for.
●
Pushing or pulling of loads.
●
Travel on uneven ground with the platform
lifted.
●
Lifting outside or when wind forces are
present in indoor areas.
●
With more people than the operator on the
platform.
●
Handling of oversized loads or unevenly
distributed loads.
Introduction
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Using the truck
8 5091 801 1525EN-12/2022 - 06

●
Climbing on side rails to gain extra picking
height.
●
Prohibition of use as a crane.
The operating company or driver, and not the
manufacturer, is liable if the truck is used in
a manner that is not permitted. One of the
main causes of accidents is the driver ignoring
or being unaware of the basic safe operating
practices of the truck.
The following basic safe operating practices
must be observed to ensure the safety of op-
erators and others.
●
Do not stack loads or turn when driving on a
ramp.
●
Do not operate the truck on loose or greasy
surfaces.
●
Do not drive on uneven or obstructed surfa-
ces. Never park the truck in a place that
may obstruct fire extinguishers, fire escapes
or aisles.
●
Do not dismount from the truck while it is
moving.
●
Do not dismount from the truck while the
platform is not fully lowered.
●
Never leave the vehicle unattended on a
ramp. When driving, do not place any part
of your body outside the confines of the
truck, lean on the edge of the truck or at-
tempt to jump onto another truck or object.
●
Do not get on and off the work platform
when elevated.
●
Do not use open flame to check lever, or
for leakage of electrolyte and fluids or oil.
Do not use open pans of fuel or flammable
cleaning fluids for cleaning parts.
Precautions
–Do not drive on steep slopes, to prevent the
load from slipping off.
–The truck must be switched off when left
unattended. Key (or key code) must be re-
moved when the truck is unattended to pre-
vent unauthorised use.
–When using this truck, pay attention to the
surroundings and do not become distracted.
–Please pay attention to the moving parts of
the truck to prevent your hands from being
crushed.
Description of use and climatic conditions
Normal use
–The truck must be parked and secured only
in indoor areas.
–Ambient temperature ranging from +5°C to
+40°C.
–Secure parking is only permissible at +5℃
to+40℃.
–Do not charge the battery below +5℃ .
–Maximum air humidity 95% non-condens-
ing.
–The truck's maximum operation altitude is
up to 2000 m.
WARNING
Operating the truck under extreme conditions can
result in malfunctions and accidents. Special equip-
ment and authorization are required if the truck is
to be used in extreme conditions, especially in dust-
laden or corrosive environments. Operation in explo-
sive atmospheres is not permitted. If you want to
use the truck for applications not mentioned in this
manual, please first contact your authorized dealer.
WARNING
Use in a cold store is prohibited.
Introduction
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Using the truck
95091 801 1525EN-12/2022 - 06

Information about documentation
Documentation scope
●
Operating instructions
●
Operating instructions for attachment parts
(special equipment)
●
Spare parts list
These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of the truck in all
possible variants at the time of printing. Spe-
cial designs to meet customer requirements
are documented in separate operating instruc-
tions. If you have any questions, please con-
tact your service centre.
Enter the production number and the year of
production located on the nameplate in the
field provided:
Production no. ...........................................
Year of produc-
tion ...................................................
Please quote these numbers for all technical
enquiries.
Operating instructions are provided with each
truck. These instructions must be stored care-
fully and must be available to the driver and
operator at all times.
If the operating instructions are lost, the oper-
ator must immediately request a replacement
from the manufacturer.
The spare parts list can be reordered there as
a spare part.
Personnel responsible for operating and main-
taining the equipment must be familiar with
these operating instructions.
The operating company (see the chapter “Def-
inition of responsible persons”) must ensure
that all operators have received, read and un-
derstood these instructions.
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements, or
if you have found any faults, please contact
your service centre.
Supplementary documentation
This industrial truck can be fitted with a
C
usto-
mer
O
ption (
CO
) that deviates from the stand-
ard equipment and the variants.
This CO may consist of:
●
Special sensors
●
A special attachment
●
A special towing device
●
Customised attachments
When fitted with a CO, the industrial truck is
provided with additional documentation. This
may take the form of an insert or separate
operating instructions.
The original operating instructions for this
industrial truck are valid for the operation
of standard equipment and variants with-
out restriction. The operational and safety
Introduction
1
Information about documentation
10 5091 801 1525EN-12/2022 - 06

information in the original operating instruc-
tions continues to be valid in its entirety un-
less it is countermanded in this additional doc-
umentation.
The requirements for the qualification of per-
sonnel as well as the time for maintenance
may vary. This is defined in the additional doc-
umentation.
–If you have any questions, contact your au-
thorised service centre.
Issue date and topicality of the
operating instructions
The issue date and the version of these op-
erating instructions can be found on the title
page.
STILL is constantly engaged in the further de-
velopment of trucks. These operating instruc-
tions are subject to change, and any claims
based on the information and/or illustrations
contained in them cannot be asserted.
Please contact your authorised service centre
for technical support relating to your truck.
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third par-
ties—including as excerpts—except with the
express written approval of the manufacturer.
Introduction
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115091 801 1525EN-12/2022 - 06

Explanation of signal terms used
DANGER
Indicates procedures that must be strictly adhered
to in order to prevent the risk of fatalities.
WARNING
Indicates procedures that must be strictly adhered to
in order to prevent the risk of injuries.
CAUTION
Indicates procedures that must be strictly adhered to
in order to prevent material damage and/or destruc-
tion.
NOTE
For technical requirements that require special
attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Introduction
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12 5091 801 1525EN-12/2022 - 06
Table of contents
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