Eagle 202AKR Series User manual

Operation Manual for 202AKR Series EEC
approved Golf Cart
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Preface
Thanks for purchasing our electric vehicle. This manual contains information for proper
operating，maintaining and caring of your electric vehicle. A thorough understanding of
this manual will help you to obtain maximum en oyment from this electric vehicle.
Please keep it properly for future reference.
Important Information:
Particularly important information is distinguished by the following notations:
WARNING!
Fail to follow Warning instructions could result in severe in ury to the vehicle occupants,
bystanders or persons inspecting or repairing the vehicle.
CA TION!
Fail to follow Caution instructions could cause damage to the vehicle.
Special Notices:
Because the seat & backrest wrapping film may stick to the seat vinyl and cause
seat vinyl fading or being stained, please remove the seat & backrest wrapping film
when you start to use the vehicle!
If you have to stock the vehicle for a long time, please also remove the seat &
backrest wrapping film.
Pictures for reference!!
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EG202AKR EG204AKR
（L6e） （L7e）
EG204AHCXR （L7e）
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INDEX
1. Overview ................................................................................... Error: Reference source not found
2. Technical Data .......................................................................... Error: Reference source not found
3. Controls ......................................................................................................................................... 9
4. Operation ..................................................................................................................................... 16
5.
SAFE OPERATION INSTRUCTIONS..............................................................................................17
6. MAINTENANCE..........................................................................................................................18
6.1 Maintenance of Battery.......................................................................................................18
6.2 Operation and Maintenance of Charger.............................................................................22
6.3 Maintenance of the Traction Motor.....................................................................................22
6.4 Maintenance of the Speed Controller:................................................................................24
6.5 Maintenance of Rear Axle:..................................................................................................25
6.6 Wheel Replacement............................................................................................................26
6.7 Brake Ad ustment................................................................................................................27
7 Lubrication.....................................................................................................................................27
8 Running-in of New Vehicle............................................................................................................28
9. Periodic Maintenance Charts.......................................................................................................28
10. Location of Fuses.......................................................................................................................30
11. Storage.......................................................................................................................................30
12. Wiring Diagram...........................................................................................................................30
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1．OVERVIEW
This vehicle is manufactured under the EU standard and requirement of category L7e
and L6e (（L6e：EG202AKR，L7e：EG204AKR/EG204AHCXR）. It’s a street legal
vehicle, and can be driven on public road after registered in local transportation
authority. It’s ideal vehicle for short travel.
WARNING!
Before drive the vehicle on public road, please always register it in local
transportation authority and get the license plate. Only drive the vehicle in the
proper public road.
WARNING!
Please always be sure of whether there is any restriction in the area where you
intend to use the vehicle to avoid any unpleasant experience.
IMPORTANT LABELS
SAFETY LABEL
Read carefully and understand the contents on the safety label attached on the
vehicle.
Label Above is attached on the dash panel as below:
Vehicle Information (Name Plate)
The name plate is at the low part of the dashboard as below Fig.1
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Fig.1
VIN plate and Vehicle label plate
2. SAFE OPERATION INSTRUCTIONS
Our electric vehicle is designed for simple operation; however, please make sure to
observe following safe operation instructions:
BEFORE OPERATING THE VEHICLE:
ALWAYS read this first before you start driving the vehicle.
ONLY authorized people should drive this vehicle, from the driver’s side ONLY.
Do not drive this vehicle on public road before it’s registered and adhered with the
license plate.
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D r i v e t h e v e h i c l e O N L Y i n a r e a s w h e r e i t i s a l l o w e d t o u s e b y l a w o r l o c a l
regulations and the conditions are safe to do so.
DO NOT allow more than the designed people on the vehicle.
DO NOT overload the vehicle in any case, otherwise the motor may be damaged,
t h e v e h i c l e m a y a l s o l o s e c o n t r o l a n d/ o r t h e d r i v e r a n d p a s s e n g e r s w i l l b e
positioned in danger.
D O N O T o p e r a t e t h e v e h i c l e w h i l e u n d e r t h e i n f l u e n c e o f a l c o h o l o r d r u g s ,
otherwise, their effect on vision and udgment will put the driver and passenger in
danger.
DO NOT make the vehicle climb any slope beyond its grade ability.
It is not allowed to modify or install additional accessory to the vehicle privately.
Limit the speed of the vehicle to 15km/h or less when make the turns
D O N O T o v e r t a k e o t h e r v e h i c l e s a t c r o s s r o a d s , i n b l i n d a r e a s o r i n
any dangerous areas.
A l w ays f a s t e n t h e s a f e t y b e l t p r o p e r l y b e f o r e t h e v e h i c l e m o v e s u n d e r f o l l o w i n g
instructions:
1 ) B e c e r t a i n t h e s e a t b e l t s a r e l a t c h e d s e c u r e l y a n d a r e f r e e f r o m
twists;
2 ) P o s i t i o n t h e s h o u l d e r b e l t a c r o s s t h e t o p o f t h e s h o u l d e r . D o n o t p l a c e t h e
shoulder belt under an arm;
3 ) L o o s e f i t t i n g s a f e t y b e l t s s i g n i f i c a n t l y r e d u c e p r o t e c t i o n . K e e p b e l t s s n u g a n d
positioned low on the hips;
4 ) D o n o t e x c e e d t h e r e c o m m e n d e d n u m b e r o f o c c u p a n t s f o r t h e
vehicle;
5) Bench seats are designed for two occupants only.
WARNING!
Information about the seat belts:
● Seat belts must not get stuck, twisted or rub against sharp edges.
● The correct orientation of the seat belt has a great influence on the best protection of
the seat belt.
● Never use a seat belt for two people (include children).
● The seat belt protection can be maximized only when the sitting position is correct.
● Do not wrap the belt around hard or fragile items (such as glasses, ballpoint pens,
keychains) as this may result in personal in ury.
● Heavy and loose clothing (such as a coat over a acket) may prevent you from sitting
in a proper position and affecting the function of the seat belt.
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● Do not use a clip or other item to ad ust the seat belt (for example, passenger should
ad ust the length of the seat belts according to their own stature).
● Only buckle up the seat belts to the lock which it belongs. Wearing the seat belt
incorrectly can affect its protection and increase the risk of personal in ury.
● The seat belt must be kept clean. A dirty seat belt can affect the function of the seat
belt automatic retracting device.
● The lock device of the seat belt must not be blocked by paper or the like, otherwise
the lock device will not be locked.
● Please check the seat belt regularly.
● Do not disassemble or change the seat belt. Do not repair the seat belt yourself.
WHILE OPERATING THE VEHICLE
Keep your entire body inside the vehicle, keep seated and hold on while the vehicle
is moving.
Do not start the vehicle until all occupants are securely seated.
Keep your hands on the steering wheel and your eyes on the path you are going.
Always back up slowly, and watch the back carefully.
Avoid starting or stopping suddenly.
Avoid turning the steering wheel too sharply at high speed.
Always drive slowly up or down on the incline.
Do not make any modification or addition which may affect the capacity or safety of
the vehicle
Children are not allowed to play in the vehicle. Children should be seated between
adults and protected by them when the vehicle is moving.
3. TECHNICAL DATA
The data below have been confirmed by an independent authority lab.
M del
SPEC DATA
EG202AKR EG204AKR EG204AHCXR
2 seat 4 seat 2seat
Dimensi n（mm）
（L×W×H）2420*1330*1940 3300*1330*1940 3300*1330*1940
L ading capacity（kg）160 320 310
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Range (l aded) based n
flat r ad at a speed f
20km/h (km)
≥85 ≥70 ≥70
Max.speed（km/h）40 40 40
Minimum turning radius
(m)（m）3.5 4.5 4.5
Max. climbing ability
(l aded) 20% 20% 20%
N ise（dB）≤68 ≤68 ≤68
Wheelbase (mm)（mm）1690 2460 2460
Fr nt wheel tread (mm)
（mm）940 940 940
Rear wheel tread (mm) 980 980 980
Max. m vement after
brake
(V=20 km/h)
≤4m ≤4m ≤4m
Min. gr und clearance
(mm) 116 116 116
Parking ability(%) 20% 20% 20%
P wer system：
M t r c ntr ller Battery
1 48V/5KW AC M t r 1236-5301 4-EVF-150，6pcs 48V
Operation system
1、Schematic Figure of controls
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Digital meter

Switch panel
N tes：When the vehicles is turn n, the F/R switch is switched t the
p siti n f “F” r “R”, the “Ready Signal” is ON.
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Brake pedal Accelerator pedal
Light switch wiper switch
Key switch
Steering wheel
Switch panel
Hand brake level
Heating switch
Ready signal
Coulombmeter
/R switch

Combination Digital Meter
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Adjustable steering handle
Brake pedal Accelerator pedal
Lighting system Digital meter
wiper
Key switch
Hand brake level

2 Operati n instructi n
Ignition key
——The Ignition key is used to switch on the electrical system of the vehicle.
The ignition key has three position, insert the key to let it on the first position; turn it
clockwise to the second position to engage the 12V accessory system (including the
headlight, turn signal, taillight, brake light, horn, wiper and digital meter); turn it clockwise
further to the third position to engage the motor and to drive the vehicle.
To switch the power off, turn the key counterclockwise to first position and pull out the
key.
NOTE: only when pull out the key, the 12V accessory system will be powered off
completely.
Accelerat or pedal
——The accelerator pedal is used to control the speed to move the vehicle. Step it
down slowly to increase the speed. The vehicle will speed up with the gradual stepping
down of the accelerator pedal, eventually reaching the full speed when the pedal is
stepped down to the bottom. The vehicle slows down with the releasing of the pedal.
When the pedal is fully released, electric brake will function, and the vehicle will stop.
Brake Pedal ------------Step down service brake pedal to decelerate the vehicle and
finally stop the vehicle if needed.
WARNING!
It is prohibited to step down both the brake pedal and the accelerator pedal all
together; otherwise this type of operation will damage the motor badly.
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Left turn signal High beam light Reverse light orward signal Netural position
Left turn signal

Hand brake for parking
The hand brake is used for parking. The hand brake
pedal should be engaged into parking position
whenever the vehicle is left unattended: pull up the
hand brake to the end position in order to park the
vehicle completely. This operation will make the
vehicle stay in parking position when this vehicle is
unattended.
WARNING!
Do not drive the vehicle when the hand brake is
engaged! Always check and release the hand brake before driving. Failed to do
this will cause motor burn.
How to engage and disengage the parking brake?
To engage the parking brake, pull up the hand brake lever to the end;
To disengage the parking brake, pull up the hand brake lever to the end and then
press down the button on the top of the brake lever, with the button being pressed down,
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push down the brake lever to the bottom.
Steering wheel
The steering wheel is used to control the driving direction. Please avoid any sudden and
big turning.
Battery Power Meter
The battery power meter is combined in the digital meter. There are 10 divisions in this
meter (from 0 to 1). This meter will fall from higher division to low ones
as the battery discharges. When it reaches yellow area, you shall recharge the battery.
When it reaches red area, you shall stop the vehicle and recharge the battery
immediately.
NOTE: please refer to your Battery Chargers Owners Manual for how to recharge the
batteries.
WARNING!
Drive the vehicle when battery power meter reaches red area will damage the batteries.
Forward/ reverse switch
This switch is a three-position switch, depressing the upper part gets the
vehicle move forwards while depressing the lower part gets the vehicle move
backwards, and the middle is neutral.
WARNING! This switch must be fully depressed into the proper
position, or the electric system and motor will be damaged.
NOTE: the buzzer will beep when the lower part of this switch is depressed to
give warning to the people around your vehicle.
Emergency light switch
Whenever need to stop the vehicle aside the road because of emergency case,
switch on the emergency light button.
Heater Switch
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To control the heater, press the lower part of the switch, the heater is turned on, press
the higher part of the switch, the heater is turned off. There is no Neutral position.
Combined Switch
The left lever of the switch is used to switch on/off the lighting system including
headlight, front turn signal, rear turn signal, taillight; the right lever is to control the wiper.
Left lever
1) The top button of the lever is used to control the headlight, turn to the first position, the
position light will be on; turn to the second position; the low beam will be on.
2) Push the lever to the front to engage the right turning light when planning to turn and
drive the vehicle to the right.
3) Push the lever to the rear to engage the left turning light when planning to turn and
drive the vehicle to the left.
4) Pull the lever to the top to engage the high beam light. The lever will be back to the
middle automatically when leaving it.
5) Press down the lever to engage the high beam light.
Right lever
Turn the top button to the on Position to engage the wiper motor, push the lever to the
front to the LO and HI position to start the wiper. Pull up the lever to start the wiper
sprinkler.
NOTE: There are three speed position signals on the right lever—INT, LO and HI, but the
wiper motor only has one speed, so we didn’t connect the power to the INT position and
LO and HI position in the same speed.
Electric Horn
To be controlled by foot.
Digital Meter
The digital meter includes: indicators for high/low beam, turning signal, forward/backward
and parking brake, speedometer, milemeter, amperometer, battery power meter.
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Adjustable steering column handle
——turn the steering handle in the anticlockwise direction, the steering column is
ad ustable; turn the steering handle in the clockwise direction, the steering column
is locked.
5. OPERATION
OPERATION FOR VEHICLE WITH MECHANICAL BRAKE SYSTEM
STARTING:
a)press the forward/reverse switch to the neutral position
b) Insert the key and turn it to the second position to switch on the power.
c) Press the forward/reverse switch and lock it to the desired position.
CA TION!
Do not shift from Forward ↑ to Reverse ↓while the vehicle is moving.
d) Stepping down the brake pedal and release the hand parking brake (push the top
button of the hand level )
e.) release the brake pedal and step down the accelerator pedal slowly and smoothly, the
vehicle will start to move.
WARNING!
The controller come with the automatic protection, the vehicle will fail to move if
the driver failure to following the correct starting steps. In this case, release the
accelerator pedal first, and press the forward and reverse switch to the neutral
position then restart the key switch.
WARNING!
Do not step down the accelerator pedal when turning on the power key, otherwise,
the vehicle may suddenly start moving.
WARNING!
If the accelerator pedal is stepped down before the power key is switched on, the
car will not run. In this case, you should release the accelerator pedal first, then
turn the power key to ON position, then step down the accelerator pedal again, the
vehicle will start moving.
CA TION:
Slow down the speed of the vehicle to less than 15km/h before turning the vehicle!
STOPPING:
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To stop the vehicle, gradually press down on the brake pedal
When the vehicle stops, apply the hand parking brake
press the F/R switch to the neutral position.
turn the power key to OFF position and pull out the key

CA TION:
Do not hold the vehicle on an incline with the accelerator, please use the brake.
Please make sure the hand brake level is fully released when driving
Please don’t press the forward/reverse switch when driving.
6. MAINTENANCE
Users should perform regular maintenance to insure the vehicle in good performance.
M AINTENANCE OF BATTERY
WARNING! Battery electrolyte is poisonous and dangerous, and it may cause
sever burns, injury, etc.. Always wear protective clothing, gloves, and goggles
when handling batteries, electrolyte, and charging your battery.
KEEP O T OF REACH OF CHILDREN.
1) Cleaning
a. The exterior of the battery, the connection wires and bolts should always be kept
c l e a n a n d d r y. W h e n c l e a n i n g , p l e a s e m a k e s u r e a l l v e n t c a p s a r e t i g h t l y i n
place. Clean the batt ery top with a clo th or brush an d solution of baking soda
and water. When cleaning, do not allow any cleaning solution, or other foreign
matter to get inside the battery. This should be done every week.
b. Clean battery terminals and the inside of cable clamps using a post and clamp
cleaner. Clean terminals will have a bright metallic shine. This should be done
when it is necessary.
c. Reconnect the clamps to the terminals and thinly coat them with petroleum elly
(Vaseline) to prevent corrosion.
WARNING! Before you disconnect any battery cable from any terminal on the
battery, please always remove the power by disconnecting the main battery cable
from the controller.
2) Checking the terminals and nuts
The connection of the battery should always be kept in good condition. Please check
every week on whether any battery cable terminal or nut has become loose in order to
prevent any sparkle or damage to terminals. Please check every week on whether any
battery cable is damaged or not, the damaged battery cable should be replaced
immediately.
3) No foreign matter
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Do not place any ob ects on the battery and do not connect the positive pole to the
negative pole. This may cause a short circuit, dangerous spark or may cause damage to
the battery or in ury to your body.
4) Recharging
a. As long as you use the vehicle, regardless of how long you have used it, the
battery shall be recharged fully on the same day. Any delay on the re-charging will
cause negative effect on the battery. Notes: the lead-acid battery does not develop
a memory, so no need to be fully discharged before recharging.
b. If the vehicle is going to be kept unused for a certain long time, the battery shall be
fully recharged first. After that, the battery shall be fully recharged every 2 weeks .
c. When driving, the driver shall be always aware of the drop level of the battery
power from the battery power meter, any drop means the battery power is
diminishing. Besides, the driver shall estimate the distance needed to be taken, and
recharge the battery at a proper time in case that the car cannot get back
to the recharging station in time for recharging.
WARNING! Please make sure the battery is recharged before the battery power
meter shows 20% power left inside the battery. Over-discharged battery will have a
very short service life and will make the recharging very difficult.
WARNING! During recharging, the car shall be parked in a well-ventilated area with
the fill caps tightly secured. Keep far away from any flame and sparks to avoid any
explosion or fire that could cause physical in ury or damage to the property.
WARNING! In summer time, when the battery is hot, don’t recharge the battery
immediately. Only charge the battery when it cools down. And also
don’t charge the battery in the sunshine.
WARNING! In winter time, when the temperature is too low, charge the battery in a
warm place.
WARNING! At the end of the battery’s life, its capacity will decrease dramatically.
When changing new group of batteries, shall use the batteries of same brand,
same model, same capacity and similar voltage (difference be less than 0.02V).
6) Battery installation
WARNING!
When working with the battery, DO NOT put wrenches or any other metal objects
across the battery terminals, otherwise, an arc can occur, and it may cause
explosion of the battery and physical injury.
Battery is installed or replaced only by the qualified electrician.
7) BATTERY CHARGING
WARNING!
The charger can be used in the temperature -10 ~+45℃ ℃, the charger is prohibited
from using if it is
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WARNING!
Before you use the charger, please read the operation manual provided with the
charger.
WARNING!
Explosive hydrogen gas is produced while battery is charged. Only charge the
battery in well-ventilated areas.
WARNING!
Before using the charger, please check if the battery charger you are getting to use
is correctly rated as per your local AC electricity network.
WARNING!
When using new battery, make sure new battery is in same specifications as
original one and is appropriate in application.
The following is the charging steps:
1) Turn the ignition key to OFF position and pull out it.
2) Ple ase m a k e sure t h e g auge of t h e i n p ut w ir e s h o u l d co m p l y w i t h input c u r r e n t to
a v o i d o v e r l o a d i n g t h e n co n n e c t t h e D C o u t p u t p l u g t o t h e v e h i c l e r e c e p t a c l e
first; then connect it to your local AC power outlet.
3) When charging, the 80%, 100% charging status light should be on one by one, the
charger will turn off automatically when the battery is charged fully
WARNING!
Do not disconnect the DC output cord from the battery receptacle when the
charger is ON, otherwise an arc could occur which may cause an explosion.
.
WARNING!
This vehicle comes with onboard charger, the vehicle can be drive when
it’s being charged, so don’t drive the vehicle when it’s being charged.
4) After the charger turns off, disconnect the plug on the AC charging cable from the AC
p o w e r o u t l e t f i r s t , a n d t h e n d i s c o n n e c t t h e D C o u t p u t p l u g f r o m t h e v e h i c l e
receptacle.
5) It is prohibited to open the housing of the charger.
6) Only qualified electrician is allowed to open the housing of the charger.
7) The charger should be stored in safe and dry room with good ventilation.
8) The charger should be packed properly if not used for long time.
9) R e a d c a r e f u l l y t h e o p e r a t i o n m a n u a l f o r t h e c h a r g e r f o r d e t a i l e d o p e r a t i o n
instructions.
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10) When charging, the charger will automatically shut down if the local power grid is
too high or two low, meanwhile the trouble light will be on to bring the user’s
attention.
Maintenance of the Traction Motor
WARNING! No explosive gas vapor is in the air, otherwise, it may cause serve
injury and damage to your body and property if the explosive gas vapor contacts
the sparks generated from the motor.
1) Do not keep the motor running idly for long periods of time. Any idle running of the
motor should be avoided.
2) Removal of mud, sand and other clinging ob ects shall be done frequently to facilitate
the heat-radiation.
3) Periodically (every 3 months) check the motor terminals, the connecting of the motor
encoders and thermal sensors are tight, the corrosion and foreign matter should be
cleaned up.
4) AC motor is maintenance free, we ust need to ensure the motor and terminals are
clean mostly.
5) The terminals should not short out externally.
Troubleshooting for AC motor
Trouble Possible cause
1Abnormal motor current while
very low speed Encoder failure or loose connecting
2 Noise from motor Motor bearing wear out
Maintenance of the Controller:
The electric vehicle controller used in this vehicle adopts advanced MOSFET
technology, featuring smooth speed regulation, quiet operation, high efficiency, energy
saving, safety and reliability.
Prevents the vehicle from starting suddenly. When the vehicle starts, if the controller
detects that the pedal input signal is greater than 20%, it will trigger the controller
protection function (HPD) controller to disable the output.
Operation sequence protection function (SRO) when starting the vehicle.
The microprocessor for continuous diagnosis during operation. If a fault occurs, the
controller immediately stops output, providing complete protection for the operator
and the vehicle.
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