EAST Group 9010 User manual

CATALOG
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Chapter 1: Introduction.......................................................................................................................1
1.1 Brief Introduction of Performance Features ......................................................................1
1.2 System Structure....................................................................................................................1
1.3 Operating Mode......................................................................................................................3
1.4 Functions and Characteristics...............................................................................................5
Chapter 2: Installation Instruction.....................................................................................................7
2.1 Unloading and Unpacking.....................................................................................................7
2.2 Site Selection..........................................................................................................................8
2.3 Installation of UPS .................................................................................................................8
2.4 Cable Selection and Connection ..........................................................................................9
2.5 Battery Connection..............................................................................................................13
Chapter 3：Operation........................................................................................................................17
3.1 Introduction of Operation Interface..................................................................................17
3.2 Operation for Power on of Single Machine （10-60KVA for example）...................18
3.3 Operation for Power off......................................................................................................26
3.4 Operation for Emergency Power off..................................................................................27
3.5 Operation for Maintenance Bypass....................................................................................28
3.6 Enquiry Operation................................................................................................................29
3.7 Operations for User Configuration.....................................................................................36
Chapter 4: Installation and Operation of Paralleled Machine ......................................................49
4.1 Installation of Paralleled System .......................................................................................49
4.2 On/Off of Paralleled Machines............................................................................................50
4.3 Enquire Operation of Paralleled System...........................................................................52
Chapter 5: UPS Repairing and Maintenance...................................................................................53
5.1 UPS Repairing and Maintenance........................................................................................53
5.2 Troubleshooting ...................................................................................................................55
5.3 Maintenance Assurance ......................................................................................................58
5.4 Technical Specifications......................................................................................................58
Appendix 1: Lamp Signal Reference List.........................................................................................61
Appendix 2: Port of Communication Interface...............................................................................63
Appendix 3: Dial Switch Set of Module and Charger.....................................................................66
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PREFACE
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Thankyouforusingourproducts.
Ourcompanyisengagedindevelopingandmanufacturingproductsofuninterruptedpowersystem
whichisakindofpowerproductwithhighqualityandcanmeetvariousperformancerequirements.
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Note:
Thismanualcontainsinstructionofmounting,application,andoperationofUPS.Itshallreadthis
manualcarefullybeforemountingthesystemanditisnotallowedtotakeanyoperationsonUPS
beforefinishingreadingallsafetyinstructionandoperationinstruction.Thismanualcontains
significantinformation,pleaseobeyallwarningsandoperationinstructionsstatedbythemanual
andmachine,andthemanualshallbekeptwell.

Safety:
Theuninterruptedpowersystemmustbegroundedbeforeoperation.
Batteryshallbereplacedbyqualifiedmaintenancepersonal.Thebatteryistoxicwasteaccordingto
laws,sowastedbatteryshallberecoveredbyitsclassificationinaccordancewithrequirementof
environmentalprotection.

Warning:
SellingofthisproductisonlyforpartnerwhohasgeneralinformationonUPSproducts.Itis
necessarytoknowsomeothermountingrequirementsormeasurestopreventaccident.
Anycontentofthemanualshallnotbemodifiedwithoutallowanceofmanufacturerandany
offendersmustbeinvestigated.Ourcompanyreservestherightoffinalinterpretation.
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Change History
Changesbetweendocumentissuesarecumulative.Thelatestdocumentissue
containsallthechangesmadeinearlierissues.
IssueV_02(2014‐04‐10)
ComparedwithV01version,themodifiedcontentsareasfollows:
1. Deletethecontentsofunpackingmodulepackage.
2. Increasethedescriptionsof80‐120KVAbasedonIssueV_01.
3. Increasethewayofsetting+15piecesofbattery.
4. Increasethefunctionofinputdrycontact.
5. ChangethenumberofdialswitchofmoduleID,4pinto5pin.
6. UpdatesomepicturesbasedonIssueV_01.

IssueV_01(2012‐11‐30)
Thisisthefirstrelease.
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10-120KVA (3/3) UPS user manual
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Chapter 1: Introduction
1.1 Brief Introduction of Performance Features
10‐120KVA(3/3)seriesisakindofhigh‐frequencyUPSwiththree‐inletandthree‐outletdesignedby
fulldigitalcontroltechnology.Thedesignofunitbreaksconventionaldesignthoughtoftower‐type
machine,replacedbyadvancedmodulardesignideawhichcanensurecompactnessoflayoutand
improvereliabilityoftheunit.Electricalperformanceof10‐120KVA(3/3)seriesisadvantageousand
protectionofsoftwareandhardwareofitisperfect.Itisapplicablefordifferentpowergridandcan
supplysafeandreliablepowerfordifferentloads.
1.2 System Structure
Componentsofthesystemmainlyinclude:LCDdisplayscreen,communicationport,powermodule,
charger,battery(optional),inputbreaker,outputbreaker,maintenancebypassbreaker,groundrow,
Nrow,andsoon.Itssystemstructurechartisshowninfigure1.1,figure1.2andfigure1.3.
Front(withoutbaffle) Back

Figure1.1Structureof10‐30KVAseries
1. communication
p
ort
2. LCD dis
p
la
y
scree
n
4. power module
3. Char
g
e
r
11. Battery pack
5. SPD breaker
(
o
p
tional
)
6. SPD(optional)
7. Input breaker
8. Bypass breaker
9. Maintenance
byp
ass breake
r
10. Output breaker
12. Terminal block
of batter
y
13. Terminal block of
input,bypass and output
14. Terminal block of
ground
15. Terminal block
of N

10-120KVA (3/3) UPS user manual
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Front(withoutbaffle) Back
Figure1.2Structureof40‐60KVAseries

SPD Breaker Surge Prot ectionDevice
1.Communication port
2.LCD display screen
4.Charger
11.Input breaker
10.Bypass breaker
9.Maintenance bypass
breader
8.Output breaker
6.SPD(Optional)
7.SPD breaker(Optional)
5.Charger(Optional)
3.Power module
Front(without baffle) Back
Figure1.3Structureof80‐120KVAseries
1.Communication port
2. LCD display screen
3.Power module
4. Charger
5. SPD breaker
(
o
p
tional
)
6. SPD
(
o
p
tional
)
7. In
p
ut breaker
8.Out
p
ut breake
r
9. Maintenance bypass breaker
10. Bypass breaker
11. Terminal block of
input,bypass and output
12. Terminal block of battery
13. Terminal block of ground
14. Terminal block of N

10-120KVA (3/3) UPS user manual
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1.3 Operating Mode
10‐120KVA(3/3)isakindofonlinedouble‐conversionUPS,itsoperatingmodesareasfollows:
zMainpowersupplymode
zBatterymode
zBypassmode
zMaintenancemode(manualbypass)
zFrequencyconvertermode
1.3.1 Main power mode
TheworkingmodethatalternatingcurrentpowerofrectifiercircuitforUPSissuppliedbymain
power,directcurrentpowerforinverterissuppliedaftercorrectedbyPFCpowerfactor,and
continuousanduninterruptedalternatingcurrentpowerforloadisprovidedbyinvertercircuitis
calledmainpowermode.Thechargerwillstartautomaticallyafterpoweronofinvertertosupply
powerforbattery.
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Figure1.4WorkingProcessChartunderMainPowerMode
1.3.2 Battery mode
Theworkingmodethatbatterypowerisboostedthroughbatteryboostercircuit,andthensupplied
toloadthroughinvertercircuitiscalledbatterymode.Whenmainpowerfaultoccurs,thesystemwill
switchtobatterymodeautomaticallyandpowersupplyforloadisnotinterrupted.Whenmain
powerrecoveries,thesystemwillswitchtomainpowermodeautomaticallywithoutanymanual
operationandpowersupplyforloadisnotinterrupted.Switchingtimeofmainpowermodeand
batterymodeis0ms.
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10-120KVA (3/3) UPS user manual
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
AC/DC
rectification
Charger
DC/DCboost
BATTERY
+ -
DC/ACinverter Output
bypass
Maintenancebypass
Mainpowe
input

Figure1.5WorkingProcessChartunderBatteryMode
1.3.3 Bypass mode
Iffault,suchasinvertercircuitfaultandinvertercircuitoverload,orswitchingtobypassmodeby
handoccurs,theUPSwillswitchtheloadfromsideofinvertertosideofbypassandpowersupplyfor
theloadisnotinterrupted.
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Figure1.6WorkingProcessChartunderBypassMode
1.3.4 Maintenance mode (manual bypass)
IfitneedstomaintainorrepairtheUPS,itcanclosethemanualbypassswitchtoswitchtheUPSto
thesideofmaintenancebypassandthepowersupplyforloadisnotinterrupted.Inthatcase,the
mainpowerwillnotpasstheinternalcomponentsofmachinebutconnecttheinputterminaland
outputterminaldirectlysothatwecanmaintainorrepairtheUPS.
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10-120KVA (3/3) UPS user manual
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Figure1.7WorkingProcessChartunderMaintenanceBypassMode
1.3.5 Frequency converter mode
UPScanbesettofrequencyconvertermodewhichcanprovidestableoutputfrequencyof50Hzor
60Hz.Inputfrequencyrangeofmainpoweris40Hz～70Hz.UPSwilloutputthesetoutput
frequencyandthebypassmodeisineffectiveunderfrequencytransformermode.Whenmainpower
isabnormal,thesystemwillswitchtobatterymodeautomaticallyandstilloutputwiththesetoutput
frequency.
1.4 Functions and Characteristics
zDSPfulldigitalcontroltechnology;
zPureonlinedouble‐conversionframework,strongloadcapability;
zInputpowerfactorisashighasmorethan0.99,lowharmoniccurrent,environmental
protection,high‐efficient,andenergysaving;
zWideinputvoltagerange,50/60Hzpowersystemself‐adoptionsuitableforallgridunder
anycircumstance;
zSupportfrequencymodesof50Hzinput/60Hzoutputand60Hzinput/50Hzoutputwhich
canmeetspecialrequirementsofuser;
zAdvanced“N+X”wirelessparallelconnectionredundanttechnique,highparallelreliability
andsmallcirculation;
zParallelmachinessharethebatterygroupwhichcansavecellinvestmentfromuser;
zDigitalchargerwithflexiblechargingparametersetandbatterypiecesselection;
zAdvancedbatteryintelligentmanagementtechnologywhichcanprolongworkinglifeof
batteryeffectively;
zSupportcoldstartofbatteryandautomaticstartofnormalpowerwhichcanmeetuser’s
applicationrequirements;
zEasilydamagedcomponentsarecompletelyisolatedwithairfluewhichcanimprove
reliabilityofthesystemeffectively;

10-120KVA (3/3) UPS user manual
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zEasilydamagedcomponentscanbechangedinmodulelevel,fieldreplacementisfastand
convenientandmodulecostislow;
zPerfecthardwareandsoftwareprotectionfunction(breaker,Fuse,hardwareprotection,and
softwareprotection),superselfdiagnosis,andrichhistoricrecordenquiry;
z5.7inchLCDtouchwidescreendisplay,friendlyhuman‐machineinterface;
zManycommunicationports,includingRS232,RS485,USB,drycontactcardandSNMPsmart
cardtrough.
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10-120KVA (3/3) UPS user manual
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Chapter 2: Installation Instruction
2.1 Unloading and Unpacking
Usershallcheckthepackagetoconfirmitisundamagedafterreceivingtheproduct;thenopenthe
packagetocheckwhethertheequipmentisundamaged,andpleasecontactthecarrieratonceifitis
damaged.
2.1.1 Open of cabinet package
1)Putthepackingboxvertically;

Figure2.1PackingBoxPlacements
2)Openthetopplateofpackingboxandthentakeoutthefoam;

Figure2.2UnsealthePackingBox

10-120KVA (3/3) UPS user manual
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3)Unsealsideplatesofpackingboxandthentakeoutthefoams.

Figure2.3UnsealedCabinet
Tips:Itshallbecarefulwhenunsealingtopreventscratchforthemachinebody.

Checkwhetherthequalifiedcertificate,instructionbook,CDdisk,andkeysforfrontandbackdoors
arecompleteornotafteropeningthepackingbox.
2.2 Site Selection
zPlacedlocationmustbestable;
zEnoughventilationspacemustbeleftbetweenallsurfacesofUPSandwalls;
zBefarawayfromhotsourceandcorrosivematerials,avoidthesunshine;
zKeepnormalworkingtemperatureandelevationheight(workingtemperature:0℃～40℃,
itneedstobeappliedbyderatingifelevationheightexceeds1500m);
zKeepcleanworkingenvironment,avoidenvironmentwithmoisture,flammablegas,
flammableliquid,orcorrosivematerial;
zWeightcapabilityoffloortomachineandbatterygroupshallbeconsideredbeforemounting.
2.3 Installation of UPS
LocationofplacingtheUPSshallbeproperinordertoensuresafetyapplicationofUPS.Itshallbe
placedinplacewithcleanenvironmentwithoutmoisture,flammablegas,flammableliquidor
corrosivematerialandsunshine.Usercanputitonassignedlocationwithassistantofhumanforceor
equipmentandshallpayattentiontospacesbetweenUPSandsurroundingthingswhenmounting
sothatitishelpfulforventilationandheatdissipation.Minimumspaceisshowninfigure2.4(unit:
mm):

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10-120KVA (3/3) UPS user manual
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Figure2.4CabinetPlacementChart
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2.4 Cable Selection and Connection
2.4.1 Selection of cable
Whenselectingconnectingcableforthesystem,itissuggestedtoselectthewirediameterofcable
accordingtomaximumpowerconfigurationof10‐120KVAsystemandcomplyinglocalconnection
rulesandenvironmentalcondition(temperatureandphysicalsupportmedia).Thecableshallbe
selectedaccordingtomaximumsteady‐statealternatinganddirectcurrentsof10‐120KVA,andits
selectionconditionsarelistedintable2.1:
Table2.1CableConfigurationTable
UPSratedpower
Rated380VinputDischarging
currentof32
piecesbatteries
Inputcurrentwhenitisfull
loadandchargeroutputs
maximumpower
Output
currentwhen
itisfullload
10KVA24A15A28A
15KVA31A23A41A
20KVA39A30A55A
30KVA53A46A83A
40KVA78A61A110A
60KVA117A91A165A
80KVA156A121A220A
100KVA195A151A275A
120KVA234A182A330A

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2.4.2 Connection of cable
Batteryinput(long‐termmachine),mainpowerinput,bypassandoutputcableshallbeconnected
withUPSaccordingtothepathsshowninFigure2.5andfigure2.6.

Figure2.5InletandOutletWiringChannelof10‐60K

Figure2.6InletandOutletWiringChannelof80‐120K

Connectionofcableis:
1)Openthedistributionboardtoexposethecopperrows.

Figure2.7FrontViewof10‐30KVA

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
Figure2.8FrontViewof40‐60KVA

Figure2.9FrontViewof80‐120KVA


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2)Phasesshowninfollowingfigurearelineterminalsofmainpowerinput,bypassinput,battery
inputandoutputcableafterpassingtheinletandoutletwiringchannels.


Figure2.10DistributionWiringDiagramof10‐30KVAseries




Figure2.11DistributionWiringDiagramof40‐60KVAseries

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
Figure2.12DistributionWiringDiagramof80‐120KVAseries

Tip:pleasetightentheinputandoutputcablesandwiringrow.

3)Recoverthedistributionpanel
2.5 Battery Connection
2.5.1 Battery connection of long-term machine
Batterygroupforthismachineispositiveandnegativebatterygroupframework,totalnumberof
batterycanbeselectedfrom30to40(evennumber),andquantitiesofpositiveandnegative
batteriesshallbethesame.

Batteryconnectionchartisshowninfigure2.13:


Figure2.13BatteryConnectionChart

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Asshowninfigure2.13,connectallbatteriesinseries,andleadaNlinefrommiddleconnection
pointofbatterygroups,soitshallbethreelinestogetherwithpositiveandnegativeendsofbattery
grouptoconnectwithbatteryconnectingterminalsofUPS.Batteriesbetweenpositiveendofbattery
groupandNlinearecalledpositivebatteries,andbatteriesbetweennegativeendofbatterygroup
andNlinearecallednegativebatteries.Usercanselectthecapabilityandnumberofbattery
accordingtoitsdemand.ItmustaddadirectcurrentbreakerbetweenbatterygroupandUPStoplay
aroleofcurrent‐limitingprotectionandopenandclosethebatterygroupwhenmaintaining.
2.5.2 Installation and maintenance of battery for standard machine
1.Installationofbatterypack:
1)Openthebatterypackpanelinfrontofcabinettoexposethebatterypack.
Tips:Thisseriescanmaximumallow4groupsofbatterypack,eachgroupofbatterypackhas16
piecesofbattery.Accordingtocustomersneeds,2groupsofbattery(32piecesofbattery)and4
groupsofbattery(64piecesofbattery)areforoption.


Figure2.14BatteryPack

Note:Itneedstoturnonthechargersolelybeforeinstallingthebatteryforthefirsttimetoinspect
whethertheoutputvoltageofchargerisnormal.

2)Removethesetscrewsofbatterypackandextractthebatterypack.
3)PutbatteriesintobatterypackasshowninFigure2.15(batterypositiveandnegativeterminals
mustbelocatedontherightsideofthebatterypackwheninstallingthebatteries).





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
Figure2.15RightViewofBatteryPack

4)Putthebatterypackwithbatteriestocorrespondinglocationandlockthesetscrews.
5)Measurewhetherthevoltageofeverybatterypackisnormal(192~208V),thenmeasurewhether
thesideleadterminalisshort‐circuit,ifallofthemisnormal,connectthebatterypackwithUPS
accordingtotheconnectingmethodshowninfollowingfigure2.15,ifthevoltageofbatterypackis
0V,checkwhetherthebatteryfuseisdisconnect.

Figure2.16ConnectingDiagramofBatteryPack

6)Recoverthebatterypackpanel.

Maintenanceofbatterypack:
1)SwitchtheUPStomaintenancebypassmode.
2)Removethebatterypackpaneltoexposethebatterypack.
3)Cutofftheconnectinglineofbatterypack(asshowninFigure2.16).
4)Takeawaythesetscrewofbatterypackandthentakeawaythebatterypack.
5)Replacethebatteryaccordingtothedemand.
6)Recoverthebatterypack.

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Thefollowingsafetynotesshallbenotedallthetimewhenmountingandmaintainingthebatteries:
1).Electricshockmayoccurwhenmountingthebatteries,highshort‐circuitcurrentmaycausefire;
2).Voltageofbatterygroupscanbe480Vdcwhichmaycausedeath,sopleaseobeysafetyattentions
forvoltageoperation;
3).Onlyqualifiedpersonalcanmountandmaintainthebatteries;
4).Wearprotectiveeyeweartopreventaccidentcausedbyelectricarc;
5).Takeoffring,watch,necklace,bracelet,andotheraglets;
6).Usetoolswithinsulatedhands;
7).ItshallbreakdownthebreakerofbatterywhenconnectinglinesbetweenUPSandbattery.It
mustensurethatthesequenceandpolarityofconnectionarecorrectafterfinishedconnection;
8).Pleasecontactcustomerservicedepartmentofourcompanyiftheuserneedstochangethe
numberofusedbatteriesduringnormalapplication.Pleasedonotoperateitsolely.
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