Eastwood Elite 55252 User manual

TIG TORCH WATER COOLER
INSTRUCTIONS
Item #55252

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The EASTWOOD ELITE TIG TORCH WATER COOLER has been specifically designed from the ground
up to add Water Cooled Torch functionality to Eastwood TIG Welders when combined with the #55253
Eastwood WP18F or #55254 Eastwood WP20F Water Cooled TIG Torches (not included). This ex-
clusive design drops torch temperatures over 100°F and allows for longer welds to be accomplished
without over heating the torch, or the users hand. The Stainless Steel Reservoir and Heavy Duty Pump
will provide years of trouble free service and performance. Rated for up to 250 Amps, this cooler is
compatible with Eastwood Welders: #20565,#20566,#20589 and #54500. It is also compatible with
any other TIG welder that has a M16X1.5 TIG Torch connection, and a 10-25 Dinse Stick Connection.
CONTENTS
(1) TIG Torch Water Cooler
SPECIFICATIONS
Power Requirement: 120VAC, 60Hz, 2.1 Amps
Power Cord: 13’ [3.95 meter] with built-in GFCI Protection
Construction: Stainless Steel Reservoir & Lid Assembly with powdercoated exterior
Dimensions: 8.75” Dia. X 11.5” Height [222.2mm x 292mm]
Maximum Coolant Capacity: 190 oz. [5.61 liter]
Temperature Gauge: 0°-200°F
Designed for use with #55253 Eastwood WP18F or #55254 Eastwood WP20F Water Cooled
TIG Torches (not included)
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
SAFETY INFORMATION
The following explanations are displayed in this manual, on the labeling, and on all other information
provided with this product:

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READ INSTRUCTIONS
• Thoroughly read and understand these product instructions before using
the TIG Water Cooler.
• Keep these product instructions for future reference.
SHOCK HAZARD! ELECTRIC SHOCK
CAN CAUSE INJURY OR DEATH!
• Improper use of an electric welder can cause electric shock, injury, and
death! Read all precautions described in the Manual provided with the
specific welder to reduce the possibility of electric shock.
FIRE HAZARD! WELDING SPARKS CAN
CAUSE FIRE OR EXPLOSION!
• Electric welding produces sparks which can be discharged considerable
distances and at high velocity, igniting flammable or exploding vapors and
materials.
SHOCK HAZARD!
• Keep the Coolant Reservoir as far from the welder as possible.
DO NOT allow any water or coolant to splash or spill on or into the welder.
BURN HAZARD! ARC RAYS CAN INJURE
EYES AND BURN SKIN!
• Arc rays produce intense ultraviolet radiation which can burn exposed skin
and cause eye damage. Use a shield with the proper filter (a minimum of
#11) to protect your eyes from sparks and the rays of the arc when welding
or when observing open arc welding (see ANSI Z49.1 and Z87.1 for safety
standards).
FUMES AND WELDING GASES CAN BE
A HEALTH HAZARD!
• Fumes and gasses released during welding are hazardous. Use enough
ventilation at the arc to keep fumes and gases from your breathing area
or use an OSHA approved respirator when welding where there is inad-
equate ventilation.
BURN HAZARD! HOT METAL AND TOOLS
WILL BURN
• Use protective, heat resistant gloves and clothing when using Eastwood or
any other welding equipment. DO NOT touch welded work surface, Torch,
TIG Rod or Holder with exposed, unprotected skin until it cools.

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INCLUDED FEATURE IDENTIFICATION
(FIG 1)
ATIG Water Cooler Reservoir
BReservoir Lid Latch Assembly (3)
CTIG Water Cooler Power Cord and GFI
DTIG Water Cooler Lid and Fitting Assembly
FIG. 1FIG. 1
A
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B
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C
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D
✓

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(FIG 2)
E0°- 220° F Temperature Gauge
FOn/Off Pump Power Switch
GCoolant Outlet Fitting
HCoolant Inlet Fitting
JMounting Bracket Bolts (3)
FIG. 2FIG. 2
FIG. 3FIG. 3
(FIG 3)
K120VAC Torch Coolant Pump
L Coolant Pump Hose
MCoolant Pump Push-to-Connect
Fittings (2)
NCoolant Fitting Bushings (2)
PReservoir Lid Seal
E
✓
F
G
H
J
K
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L
M
P
FIG. 4FIG. 4
TIG TORCH HOSE LINE IDENTIFICATION
(shown for connection purposes only,
not included) (FIG 4)
RTorch Coolant Inlet Hose
(Included with Eastwood Water
Cooled TIG Torches, #55252 WP18F
& #55253 WP20F)
STorch Coolant Outlet Hose
(Included with Eastwood Water
Cooled TIG Torches, #55252 WP18F
& #55253 WP20F)
R
S
✓
✓
✓
✓
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✓
M
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✓
✓
N

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ASSEMBLY
• Install the TIG Water Cooler Reservoir Lid
Assembly with all three of the Latch Hooks
of the Lid aligned with the Latches of the
Reservoir (FIG 5).
• Place the hoops of the Latches over the Hooks
of the Lid and flip the Latches fully downward
against the sides of the Reservoir, locking the
Lid securely in place (FIG 6).
• Push the Torch Coolant Outlet Hose [S] down
and completely over the TIG Water Cooler
Coolant Inlet Fitting [H] of the Lid (FIG 7).
• Push the Torch Coolant Inlet Hose [R] down
and completely over the TIG Water Cooler
Coolant Outlet Fitting [G] of the Lid (FIG 8).
FIG. 5FIG. 5
FIG. 6FIG. 6
FIG. 7FIG. 7
FIG. 8FIG. 8
S
✓
H
✓
R
✓
G
✓

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FIG. 9FIG. 9
FIG. 10FIG. 10
FIG . 11FIG . 11
SET-UP
The Eastwood Elite TIG Torch Water Cooler can be
mounted in one of three ways:
- Benchtop (FIG 9) - (used as assembled).
- Wall Mount (FIG 10) - NOT INCLUDED
(Requires an optional Eastwood #55255 Wall
Mount Bracket).
- Gas Bottle Mount (FIG 11) - NOT INCLUDED
(Requires an optional Eastwood #55256 Gas
Bottle Mount Bracket, Fig 2).
BENCH TOP MOUNTING
Place the Eastwood Elite TIG Water Cooler on a
stable, secure, horizontal, and level work surface
such as a workbench or other dedicated firm work
surface (FIG 9).
SHOCK HAZARD!
Locate and keep the Reservoir as
far from the Welder as feasible.
DO NOT allow any water or coolant
to splash or spill on or into the
Welder.

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FIG. 12FIG. 12
FIG. 13FIG. 13
WALL MOUNTING WITH AN OPTIONAL
EASTWOOD #55255 WALL MOUNT BRACKET
Select a wall or other vertical location that provides a
stable and secure mounting for the Reservoir, keeping
it level at all times.
• Unlatch and remove the TIG Water Cooler
Reservoir Lid Assembly.
• Loosen and remove the three sets of Screws,
Nylon Flat Washers, Lock Washers and Nuts
from the Lid Assembly and set them aside
(FIG 12).
• Install the three Screws through the top face
of the optional Eastwood #55255 Wall Mount
Bracket, (FIG 13).
• Add the Nylon Flat Washers and place the
Bracket on top of the Lid with the Screws
through the holes, add the Lock
Washers and Nuts and tighten (FIG 14).
• With a Wall Mount Bracket assembled to the
Lid and the Lid replaced on the Reservoir it will
appear as in FIG 15.
• For best performance and safety, the Reservoir
must be mounted in a level position on a wall,
cabinet, tool chest, workbench etc, capable of
holding 20lbs. [9kg.] plus pulling stresses from
usage. Attachment to a structural member is
highly recommended.
SHOCK HAZARD!
Keep the Reservoir as far from the
Welder as feasible. DO NOT allow
any water or coolant to splash or
spill on or into the Welder.
Check for possible interference
with electrical lines, other utilities
or unseen obstructions before
drilling or driving screws into a
surface for mounting.
FIG. 14FIG. 14
FIG. 15FIG. 15

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FIG. 16FIG. 16
FIG. 18FIG. 18
GAS BOTTLE MOUNTING WITH AN OPTIONAL
EASTWOOD #55256 GAS BOTTLE MOUNT BRACKET
The Gas Bottle selected for mounting must be anchored
securely before mounting the Reservoir, allowing it to
remain level at all times (FIG 11).
• Unlatch and remove the TIG Water Cooler
Reservoir Lid Assembly.
• Loosen and remove the three sets of Screws,
Nylon Flat Washers, Lock Washers and Nuts
from the Lid Assembly and set them aside
(FIG 12).
• Install the three Screws through the top face of
the optional Eastwood #55256 Gas Bottle Mount
Bracket, (FIG 16).
• Add the Nylon Flat Washers and place the
Bracket on top of the Lid with the Screws
through the holes, add the Lock Washers and
Nuts and tighten (FIG 17).
• With a Gas Bottle Bracket assembled to the Lid
it will appear as in FIG 18.
• For best performance and safety, the Reservoir
must be maintained in a level position on a
properly secured gas bottle (FIG 11).
SHOCK HAZARD!
Keep the Reservoir as far from the
welder as feasible. DO NOT allow
any water or coolant to splash or
spill on or into the welder.
FIG. 17FIG. 17

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ADDING COOLANT MIXTURE
The Eastwood Elite TIG Water Cooler is specifically designed to operate at peak effectiveness
with a mixture of deionized water and #55263 Eastwood TIG Torch Water Cooler Coolant Additive
which also eliminates bacteria growth and freezing. It can be pre-mixed with water or by fluid level
measurement in the Reservoir.
If deionized water is unavailable and tap water must be used, it becomes a necessity to use
#55263 Eastwood TIG Torch Water Cooler Coolant Additive to help avoid bacteria buildup,
corrosion and clogging.
If extended welding sessions require frequent coolant replenishment and replacement, the
TIG Water Cooler Additive may be omitted however, the TIG Water Cooler system MUST be drained
and dried out after each use.
Ice may be added to the Reservoir to lower the Coolant temperature however, the TIG Water Cooler
system MUST be drained and dried out after use.
PRE-MIX COOLANT METHOD
- 150 oz. (1 Gallon & 22 oz.) [4.4 liters] of cool,
deionized water.
- 15 oz. [0.44 liter] of # 55263 Eastwood
TIG Torch Water Cooler Coolant Additive.
DO NOT store the TIG Water Cooler without #55263 Additive or corrosion, con-
tamination, fungus and bacteria growth will occur preventing proper function
of the TIG Water Cooler system.

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MEASURING COOLANT, LEVEL METHOD
• Using a ruler, measure up from the floor of the
Reservoir, up along the inside wall and place a
mark or scribe line at 5-3/4” [146mm]
(FIG 19). This is the Water Fill Line and will be
equal to 150 oz. (1 Gallon & 22 oz.) [4.4 liters]
(FIG 20).
• Place another line at 6-1/4” [159mm] (FIG 21).
This additional 1/2” [12.7mm] is the East-
wood TIG Torch Water Cooler Coolant Additive
amount and will be equal to an additional
15 oz. [0.44 liter] (FIG 21).
• The Reservoir is now full. This will be equal to
165 oz. (1 Gallon & 27 oz.) [4.88 liters] and the
level will be at the 2nd marked line (FIG 22).
FIG. 20FIG. 20
FIG. 21FIG. 21
FIG. 22FIG. 22
FIG. 19FIG. 19

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OPERATION
• Verify that the TIG Water Cooler Reservoir is
filled to the correct level as described in the
ADDING COOLANT MIXTURE section of
these Instructions.
• Check that all Torch and Reservoir hose
connections are secure and that the Lid is
properly latched.
• Plug the GFCI into a 120VAC, 60Hz, 15 Amp,
breaker protected circuit (FIG 23).
• Press the TEST button on the GFCI to verify that
it “trips’ and operates properly. Press RESET to
begin using the TIG Water Cooler Unit (FIG 24).
• Turn unit on by setting the Power Switch to the
“O” position. The pump motor will be heard
running (FIG 25).
• Check for leaks at the hose connections and for
any kinks in the coolant hoses.
• Begin welding as normal, periodically checking
the Coolant Temperature Gauge (FIG 26).
• When the Coolant temperature reaches 125°F,
stop welding, turn off Power Switch, unplug
GFCI and allow Coolant to cool off or replace
Coolant.
FIG. 23FIG. 23
FIG. 24FIG. 24
FIG. 25FIG. 25
FIG. 26FIG. 26
DO NOT allow Coolant temperature
to exceed 125°F or permanent
damage to the torch and pump
can occur and dangerously high
temperatures could cause scald-
ing burns.

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CHANGING COOLANT
• With the unit turned off and unplugged, unlatch the Lid and pour spent Coolant into a
household drain.
• Refill according to the ADDING COOLANT MIXTURE section of these Instructions.

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PROBLEM CAUSE CORRECTION
Pump does
not run when
switch is
turned on
No power to
the Eastwood
Elite TIG Torch
Water Cooler
Check the local 120 VAC power connection.
Check for tripped circuit breaker.
Reset if necessary.
Check for tripped GFCI on Plug of Power Cord.
Press TEST Button then Press RESET Button.
Torch be-
comes hot
during use
GFCI has
tripped, Pump
not running
Check for tripped GFCI on Plug of Power Cord.
Press TEST Button then Press RESET Button.
Check for tripped circuit breaker.
Reset if necessary.
Hose has be-
come pinched
or kinked, cool-
ant not flowing
Check for pinched or kinked hose & correct issue.
Coolant
temperature
has exceeded
125°F
Stop welding and allow coolant to cool or replace
coolant according to the ADDING COOLANT
MIXTURE section of these Instructions.
Ice may be added to the Reservoir to allow
welding to continue however the coolant mixture
ratio will be compromised and should be replaced
after completion.
Coolant leak at
Hose fittings
Hose not fully
installed on
Brass Fitting
Push Hose fully over all barbs of brass fitting.
Hose stretched
where it fits
over Brass
Fitting
Cut 1” [25mm] from end of hose to remove bell
then re-install Hose over Fitting.
Foul odor and
debris in Cool-
ant
Bacteria and
or fungus has
grown in the
coolant
Unplug and drain coolant. Refill according to the
ADDING COOLANT MIXTURE section of these
Instructions.
TROUBLESHOOTING

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NOTES

ADDITIONAL ITEMS
#55253 Eastwood Water Cooled, WP18F Torch Assembly
#55254 Eastwood Water Cooled, WP20F Torch Assembly
#55255 Eastwood Elite TIG Torch Water Cooler Wall Bracket
#55256 Eastwood Elite TIG Torch Water Cooler Gas Bottle Bracket
#55263 Eastwood TIG Torch Water Cooler Coolant Additive, 15 oz. [0.44 liter] Bottle
#33996 Eastwood TIG Mate Filler Rod Feeder
#12590 Welding Gloves Large
#12589 Welding Gloves Medium
#20189 Eastwood Extra-Large-View Auto Darkening Welding Helmet
#12099 Eastwood Auto Darkening Welding Helmet
#19079S Eastwood Stainless Steel Brush
# 51139 Eastwood Copper 3 x 3 Welders Helper Set
#50739 Master Welder’s Helper Panel Holding Kit
#19015 Welders Pliers
#12762 Eastwood L, XL, XXL Welding Jacket
#11616 Eastwood TIG Welding Cart
REPLACEMENT COMPONENTS
#55257 Eastwood TIG Torch Water Cooler Replacement Pump Assembly
#55258 Eastwood TIG Torch Water Cooler Replacement Power Switch Assembly
#55259 Eastwood TIG Torch Water Cooler Replacement Temperature Gauge Assembly
#55260 Eastwood TIG Torch Water Cooler Replacement Pump Outlet Fitting Assembly
#55261 Eastwood TIG Torch Water Cooler Replacement Return Fitting Assembly
#55262 Eastwood TIG Torch Water Cooler Replacement GFCI Plug with 13’ [3.95m] Cord
© Copyright 2021 Eastwood Automotive Group LLC 5/21 Instruction item #55252Q Rev 1
If you have any questions about the use of this product, please contact
The Eastwood Technical Assistance Service Department: 800.343.9353 >> email: [e-mail]
PDF version of this manual is available at eastwood.com
The Eastwood Company 263 Shoemaker Road, Pottstown, PA 19464, USA
800.343.9353 eastwood.com