EBERBACH E6155.00 User manual

5900 Schooner Street –Belleville, MI 48111 –USA
TEL [phone] –FAX [phone]
www.Eberbachlabtools.com
E6155.00 Orbital Shaker
Variable Speed with Timer and Tachometer
30-300 rpm, 115 V, 50/60 Hz

USE AND CARE FOR CATALOG NUMBER:
- E6155.00 Orbital Shaker Power Unit
Variable Speed 30-300 rpm with Timer and Tachometer
115V 50/60Hz
GENERAL INFORMATION
oHandle this unit with care. Unpack and check that the contents coincide
with the packing-list. If any part is damaged or missing, please advise the
distributor immediately.
oDo not install or use this equipment without first reading this manual.
oThis manual should always be attached to the equipment and made
available to all users.
oImmediately after reading this manual power on the machine to verify that it
is working properly.
oIf you have any doubts or inquiries, please contact your supplier or
Eberbach Corporation technical service.

OPERATION
The Eberbach orbital shaker catalog # E6155.00 features:
oAn Oriental 400W BLDC Motor Drive for long life and low maintenance.
oA digital tachometer and timer for simple and accurate use.
oBase designed to be moved with a narrow fork (21”) forklift or pallet jack.
oA continuously variable speed range, adjustable between 30 and 300 rpm/min
with stock orbit set to 2” (50.8mm). Also available in 1” (25.4mm) or 3”
(76.2mm) orbits.
oSee Load Graph on following page for recommended working load speeds.
NOTE: Due to the large inertia of the E6155 the machine may take as much as 45
seconds to completely accelerate or decelerate to its target speed.
NOTE: Do not overuse the EMERGENCY STOP button! Do not use the
EMERGENCY STOP to stop the machine in normal conditions. Always turn off the
power on the machine after the EMERGENCY STOP is pressed to reset motor and
driver.
WARNING: Do not turn the POWER SWITCH off until machine has come to a
complete stop! Doing so can damage the Motor and Gear Box.

See Graph Below For Maximum Load/Speed Recommendations Based
on Orbit Diameter
Contact Eberbach Corporation Technical Support for other stroke setting
weight limits.

1) Power Switch
2) Liquid Crystal Display (LCD)
3) Directional Pad (D-Pad)
4) Enter Button
5) Cursor
Operation: Press the Power Switch down into the ON position. The
LCD should light up and show the main menu. There are three different
run modes to choose from. Select a run mode by moving the Cursor
(using the D-PAD) and press the Enter Button.

Run Mode: The shaker will begin the run mode at its lowest speed.
The speed shown in parenthesis (xxxx) is the set speed controlled by
the user. The speed listed to the right is the tachometer read out or the
actual speed of the shaker in real time. The speed can be
increased/decreased by pressing and holding the up/down arrows on
the D-PAD. The longer the button is held down the faster the speed will
increase/decrease. Once engaged the timer will begin counting all the
way up to 999 hours before the timer overflows back to zero. To pause
the shaker move the Cursor to the PAUSE item by pressing the left
arrow on the D-PAD and press the Enter Button. The clock will pause
at its current time and the shaker will gradually come to a complete stop.
The clock and shaker can be resumed at its current time and speed by
selecting RESUME and pressing the Enter Button. To go back to the
main menu move the Cursor to the EXIT item by pressing the right
arrow on the D-PAD and then press the Enter Button.

Timed Run Mode: The timed run mode features a count down timer
that automatically shuts the shaker off when the time runs out. When
selected the user will be taken to the Timed Run Setup Menu and will
need to input the run time in hours, minutes, seconds and select the
speed for the run. The left/right arrows on the D-PAD can be used to
move the cursor between hours, minutes or seconds and the up and
down arrows can be used to set the time. The longest run time allowed
is 999:59:59. Once the time is set move the Cursor down by pressing
the right arrow on the D-PAD until the Cursor is next to the RPM line
item. The speed can be set using the up and down arrows on the D-
PAD. Now that the data is set navigate the Cursor to the START line
item using the left/right arrows on the D-PAD and press the Enter
Button.

After selecting START the shaker will begin at the selected speed and
the timer will begin counting down. The speed can be adjusted in real
time using the up/down arrows on the D-PAD. The speed shown in
parenthesis is the target speed controlled by the user and the speed
listed to the right is the actual speed as read by the tachometer. The
shaker and countdown timer can be paused and resumed. Move the
Cursor to the line item PAUSE by pressing the left arrow on the D-PAD
and then press the Enter Button. Exiting the Timed Run Menu will
bring the user back to the Timed Run Setup Menu.

Speed Run Mode: The speed run allows the user to program in a set
run speed. Once engaged the timer will begin counting all the way up to
999 hours before the timer overflows back to zero. Select the speed run
mode from the main menu and press the Enter Button. The user will
be prompted with the speed run setup menu. Set the desired speed
using the up/down arrows on the D-PAD. The left/right arrows can be
used to move the Cursor between START and EXIT. EXIT will take the
user back to the main menu. Keep the Cursor next to the START line
item and press the Enter Button.
The user will now be taken to the speed run menu. The shaker will
begin at the speed selected in the setup menu. The speed run menu
behaves in the same way as the run menu with one exception. Pressing
EXIT will not take the user back to the main menu instead pressing EXIT
will take the user back to the speed run setup menu.

Error: No Tachometer
If the Tachometer should fail your machine will shut down for safety
reasons. This can also be caused by a stalled motor or unplugged
Tachometer cable. The No Tachometer Error message will be flashed
across the top line. It is possible to run the machine without a
Tachometer although the accuracy of the speed may vary. To do this
follow the prompt and select yes to run in open loop mode.
Note: All run menus will have two speeds listed. The leftmost speed
will be displayed inside parenthesis. This is the target speed controlled
by the user. The shaker will attempt to match this speed and should do
so within ten seconds after making an adjustment. The rightmost speed
is the tachometer reading, which shows the user what the shaker is
actually running at. The tachometer reading will not necessarily match
the target speed at all times, but is guaranteed to be within +/- 1% RPM.
Note: Reciprocating shakers will display OSC (oscillations) instead of
RPM (revolutions per minute).
Note: Use slowest speed necessary to produce required shaking
action.
If you have any doubts or inquiries concerning operation contact your
supplier or Eberbach Corporation technical service.
LOADING:

It is impossible to outline the exact limitations for loading a shaker, as resulting
shaking action is dependent upon several factors. Principal among these is the size
and shape of the containers, speed, orbit radius, and the amount and type of
material being shaken.
Basic considerations should be:
•Use lowest speed consistent with the required shaking action.
•At higher speed use less weight on platform.
•When using a tiered platform (one platform above the other), place equal load on
each or, if possible, place heavier mass on lower platform and lighter on the top.
If shaking action imparts a “whip” to the upper platform, then either the speed is
too high or the load is too heavy on that platform.
•If shaker has tendency to “walk” on floor, then rubber feet should be secured to
the floor using rubber or contact cement.
Good judgment in the selection of the factors will contribute to proper use of the
shaker.
BELT INSPECTION:
Remove top plate and inspect belt annually and replace if actually broken or if
the cords are exposed and frayed. In the case of a high duty cycle inspect every 6
months. Small outer fabric breaks are not harmful.
BELT REPLACEMENT AND ADJUSTMENT:
To replace belt, loosen motor mount screws and drop belt below both pulleys.
Install new belt (Stock #4220) and tighten the motor screws but do not tighten belt to
the point where the bearings will be overloaded. When belt is tight, the operator
should be able to press lightly on the middle of the belt and cause it to bow in an
amount equal to the width of the belt.

REPLACEMENT PARTS LIST FOR E6155.00
PartNo DESCRIPTION QTY.
4220 BELT-A32 1
4400.6 1/4" X 1.0" KEY 1
4482.6 AK64X1" KEYED 1
6010.7 POWER SUPPLY, 5V 30W 1
6063 CABLE TIE, LOW PROFILE MOUNT 9
6063.2 ZIP TIE 13
6102 OVERLAY 1
6129 FUSE, 5AMP TIME DELAY 1
6131.1 FUSE HOLDER 1
6220 CABLE TIE HOLDER WITH ADHESIVE BACKED 3
6272 AC POWER INLET 1
6507.1 ROCKER SWITCH 1
6544.1 EMERGENCY STOP BUTTON 1
6544.5 EMERGENCY STOP SWITCH COVER 1
6558 TRANSFORMER 1
6649 CORD AND PLUG 1
6730 7 TERMINAL GROUNDING BLOCK 1
6851 DISPLAY BOARD 1
6855 USB BOARD 1
6999.2 MOTOR DRIVER 1
6999.4 MOTOR AND DRIVE CONNECTION CABLES 1
6999.5 REGENERATION UNIT 1
7397 #2-56 X 1/4" S/S PAN HD. MACHINE SCREW 1
7398 #2-56 X 5/16" S/S PAN HD. MACHINE SCREW 1
7568 #4-40 X 1/4" S/S PAN HD. MACHINE SCREW 4
7617 #6-32 X 1/2" S/S ROUND HD. MACHINE SCREW 2
8005 #8-32 X 1/2" FLAT HD. MACHINE SCREW 9
8050 #4-40 x 3/8" S/S PAN HD. MACHINE SCREW 4
8277.1 #8-32 X 1/2" S/S TRUST HD. SCREW 2
8285 #8-32 X 1/4" S/S TRUST HD. SCREW 55
8285.5 #8-32 X 3/8" 316 S/S TRUST HD. SCREW 4
8333 5/16"-18 X 1/4" SET SCREW 12
8507 1/4"-20 X 1/2" HEX HEAD SCREW 1

8509 1/4"-20 X 5/8" HEX HEAD SCREW 4
8533.6 1/4-20" X 2-3/4" HEX HEAD SCREW 1
8576 #4-40 X 3/8" S/S SOCKET HD. SCREW 2
8641 1/2"-13 X 2-1/4" SOCKET HD. SCREW 7
9206 #6-32 S/S NYLON LOCK NUT 2
9235 #8-32 S/S MACHINE SCREW NUT 2
9437 1/4 WASHER ZINC PLATED 1
9487 1/4" OVERSIZE WASHER 4
9531 1/4" SPLIT LOCK WASHER 2
CP6155.003.030 TOP PANEL SEAL 8
EP2500.026 SPACER FOR ROTATING TOP PLATE 2
EP6155.101 ECCENTRIC BLOCK 3
EP6155.201 ROUND SUPPORT 7
EP6155.220 TOP COVER 1
EP6155.221 RIGHT SIDE PANEL 1
EP6155.222 LEFT SIDE PANEL 1
EP6155.226 FRONT & BACK MOUNTING BRACKET 2
EP6155.227 SIDE MOUNTING BRACKET 2
EP6155.508A FRONT PANEL ASSEMBLY 1
EP6155.509A BACK PANEL ASSEMBLY 1
EP6155.530A MOTOR ASSEMBLY 1
EP6155.541A LOWER BEARING LADDER ASSEMBLY 1
EP6155.542A UPPER BEARING LADDER ASSEMBLY 1
EP6155.545A TACH WHEEL ASSEMBLY 1
EP6155.550A BASE ASSEMBLY 1
EP6155.555A MOUNTING FOOT ASSEMBLY 8
EP6155.652A WIRING HARNESS 1
EP6155.SS.011 MOTOR DRIVER SPLASH GUARD 1
EP6155.SS.309 TACH BRACKET 1