ECD BakeWATCH RACK OVEN V-M.O.L.E SYSTEM User manual

RACK OVEN V-M.O.L.E.® SYSTEM
QuiCK REfERENCE GuidE

1
CONTENTS
WELCOME .......................................................................................................................... 2
EQUIPMENT ....................................................................................................................... 3
FEATURES/FUNCTIONS................................................................................................. 3
STATUS ACTIVITY LED................................................................................................... 4
SETUP................................................................................................................................. 5
CHARGING THE POWER PACK ...................................................................................... 5
SOFTWARE INSTALLATION............................................................................................ 6
SOFTWARE AUTHORIZATION........................................................................................ 8
COMMUNICATIONS ..................................................................................................... 9
OPERATION ...................................................................................................................... 11
INTRODUCTION ......................................................................................................... 11
STEP 1: SETUP INSTRUMENT...................................................................................... 12
STEP 2: DATA COLLECTION.......................................................................................... 17
STEP 3: DOWNLOAD DATA.......................................................................................... 21

2
WELCOME
This Quick Reference Guide is designed to help the user to familiarize themselves with the equip-
ment, perform basic hardware setup/communicaons and operaon. For detailed informaon
on both Hardware & Soware components, please refer to the Help system accessible in the
M.O.L.E.® MAP Soware.
To access the help system start the soware and use any of the methods listed:
• Select the Help Buon on the Toolbar.
• Pressing the shortcut key [F1]
• On the Help menu, click MAP Help.

3
EQuiPMENT fEATuRES/fuNCTiONS
Acvity Indicators:
Indicates state of the
M.O.L.E.® Thermal Proler
Thermocouple/Inputs:
This is where Type “K” Thermo-
couple sensors are connected
OK Buon:
Invokes “OK” process result-
ing in a GO-NO GO decision
ON/OFF Buon:
Turns Proler “ON/OFF”
Charging LED:
Indicates when the internal
Power Pack is charging
Record Buon:
Starts/Stops Proler record-
ing data.
Data/Charging Port:
Transfers data to/from a com-
puter & charges the internal
Power Pack

Acvity Indicator Acon LED Color
ON/OFF Indicates Proler is “ON” and idle Green (Flashing)
Record Indicates Proler is recording data Green (Flashing)
OK Indicates recorded prole passes
pre-congured criteria
Green - Pass (Solid)
Red - Fail (Solid)
Temp(erature) Indicates if internal temp is at or
above a threshold. Red (Solid) >40°C
Baery Indicates when the internal Power
Pack voltage is low Red (Solid) <3.0V
Charge Indicates when the internal Power
Pack is charging Yellow (Solid)
4
EQuiPMENT STATuS ACTiViTY LEd

A completely discharged Power
Pack takes about 8 hours to be fully
charged. For quick charges, it can be
charged for 15 minutes allowing one
10 minute data run to be performed.
②
①
5
SETuP CHARGiNG THE POWER PACK
1. Insert the USB computer interface cable
into a computer USB Port and the other
end into the Data/Charging Port.

②
6
SETuP SOfTWARE iNSTALLATiON
1. Insert the CD in the drive and the
M.O.L.E.® MAP soware autorun menu
appears.
2. Select the Install Soware command
buon to start the installaon. Closely
follow the instrucons for your operang
system. For detailed informaon select
the Installaon Help command buon
on the autorun menu.

The user must have administrator
permissions for the computer to in-
stall and authorize the soware. To
install as administrator, locate the
setup.exe on the installaon CD.
Right-click the le to display the
shortcut menu and select Run as ad-
ministrator.
7
SETuP SOfTWARE iNSTALLATiON

②
③
③
8
SETuP SOfTWARE AuTHORiZATiON
A Soware Unlock Key must be obtained
from www.ecd.com or using the contact in-
formaon supplied on the dialog box.
1. On the Help menu, click Authorize and
the Authorizaon dialog box appears.
2. Select Web Authorize and enter the
required informaon on the M.O.L.E.®
MAP Soware Authorizaon form.
3. Retrieve the 16-digit Soware Unlock
Key from the conrmaon email and
enter it into the dialog box. Next select
Start MAP to complete the process.

②
9
SETuP COMMuNiCATiONS
1. Plug the USB cable into a computer
COM Port and the other end into the
M.O.L.E.® Proler Data Port. The Auto-
Play panel appears in the lower right cor-
ner of the desktop. This panel displays
the four most common MAP commands.
2. Select Start M.O.L.E.® MAP

Once a M.O.L.E.® Proler has been se-
lected, the soware automacally selects
that M.O.L.E. Proler if it used again on
the same COM port.
③
④
⑤
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SETuP COMMuNiCATiONS
3. On the M.O.L.E.® menu, click the Select
Instrument command.
4. Select the desired instrument from the
dialog box. If there are none displayed,
click the Scan for Instruments command
buon to detect all available instru-
ments.
5. Click the OK command buon to accept.

11
OPERATiON iNTROduCTiON
This operaon procedure guides you through a typical process on how to set a M.O.L.E.® Ther-
mal Proler up for performing a data run. For addional detail, consult the Help System in the
soware.
The M.O.L.E.® Thermal Proler depends on the MAP (Machine-Assembly-Process) soware to
control how it collects and interprets data. Several kinds of data runs may need to be performed
to achieve desired informaon, or the same data run may be performed repeatedly over me to
monitor one process. Either way, each data run must be set up at least once.
The MAP soware includes wizards that help you get started quickly, even if you are a beginner
or infrequent user.

④
③
12
OPERATiON SETuP iNSTRuMENT
STEP 1: SETuP iNSTRuMENT
1. Open the M.O.L.E.® MAP soware.
2. Connect the M.O.L.E.® Thermal Proler to the
computer.
3. Make sure the M.O.L.E.® Internal Power Pack
baery is fully charged. When a M.O.L.E.® Thermal
Proler is selected, the soware status bar displays
the current baery voltage.
4. Set an Environment. Either open an exisng Envi-
ronment Folder or create a new one.

When navigang through the wizard,
the step list on the le of the dialog
box uses a color key to inform the
user of the progression through the
wizard.
Current
Completed
Remaining
⑥
13
OPERATiON SETuP iNSTRuMENT
5. On the M.O.L.E.® menu, select Setup Instrument
and the workow wizard appears.
6. Set the Instrument Name.

For sengs such as Start Parame-
ters and Stop Parameters, select
the More>> command buon.
⑦
⑧
⑨
14
OPERATiON SETuP iNSTRuMENT
7. Select the Sensor Plaorm buon.
8. Select the desired sensors then the OK com-
mand buon to proceed.
9. Conrm the sengs and then, select the
Next command buon to send the data listed in
the dialog box to the instrument.

⑪
⑩
15
OPERATiON SETuP iNSTRuMENT
10.Conrm the assembly informaon such as the
test Product Descripon, size, sensor locaons
and a image.
11.Click the Next command buon.

If everything is OK, the dialog box dis-
plays a GREEN sign. If there are any
items that may prevent the user from
collecng good data, they are high-
lighted and a RED sign is displayed.
⑬
⑫
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OPERATiON SETuP iNSTRuMENT
12.Verify the instrument status. This dialog box
displays the health of the M.O.L.E.® Proler such as
baery charge, internal temperature, thermocou-
ple temperatures.
13.Select the Finish command buon to complete the
Setup Instrument wizard.

TOP
MIDDLE
BOTTOM
Never permit the M.O.L.E.® Thermal Proler
to exceed the absolute maximum warran-
teed internal temperature, as permanent
damage may result. The warranty will not
cover damage caused by exceeding the max-
imum specied internal temperature.
This me/temperature prole provides the
data to make oven adjustments to equalize
oven air temperatures throughout the oven.
This is called oven balancing.
①
17
OPERATiON dATA COLLECTiON
STEP 2: dATA COLLECTiON
1. Oven Balancing: Make a product-level ambient
prole test rst; with one thermocouple (T/C) situ-
ated to monitor the top, middle and boom racks
oven air at pan or tray height.

The data from this prole run helps de-
termine proper temperature sengs and
bake mes per variety for quality, consis-
tency, new variety and ingredient tesng,
and increased capacity and yields to en-
hance your boom line prots.
 
Air Sensors
(Ambient)

Product Sensors
(Internal)
③
18
OPERATiON dATA COLLECTiON
2. Oven Balancing (vericaon): Once inial
oven balancing has been performed and aer
oven adjustments have been made, this pro-
cess can be veried by repeang the process
with the sensors in the same locaons.
3. Product Tesng: Next, from your balanced
oven, insert a thermocouple into the center
of a dough piece (measure and bend the T/C
and insert up to the bend, then pinch the
dough around the Teon-coated wire).

When retrieving the M.O.L.E.® Prol-
er and test product use cauon as it
may be warm.
④
⑤⑥
19
OPERATiON dATA COLLECTiON
4. Connect the M.O.L.E.® Proler to the sensors.
5. Press the M.O.L.E.® Proler “ON” buon.
6. Place the M.O.L.E.® Proler in the appropri-
ate Thermal Barrier and press the “Record”
buon.
7. Close the Thermal Barrier making sure the
sensor wires do not get pinched and the latch
is secure.
8. Pass the thermally protected M.O.L.E.® Prol-
er, and test product through the process.