Costco 5P-08WT User manual

MULTI-PISTON MUFFIN/CAKE BATTER DEPOSITOR
w/ENHANCED SAFETY TRAY & SCALE & NSF
COMPLIANT
MODEL No.: 5P-08WT (NSF)
Piston Filler & Depositing Systems
Air Piston & Hydraulic Transfer Pumps
Spotters & Stripers
Icers & Glazers
Custom Integrated Designs
HINDS-BOCK CORPORATION
2122 –222nd Street S.E. –Bothell, WA 98021 –U.S.A.
TEL: [phone] (MAIN –TOLL FREE)
TEL: [phone] (PARTS DEPT. –TOLL FREE)
TEL [phone] (MAIN)
FAX: [phone] (MAIN)
FAX: [phone] (PARTS DEPARTMENT)
WEB: HINDS-BOCK.COM
E-MAIL: SALES INFO.: [e-mail] –PARTS DEPT.: [e-mail]
EXCLUSIVELY FOR COSTCO WHOLESALE
U.S.A. LOCATIONS ONLY
JAN 2017

HINDS-BOCK NSF APPROVED 5P-08WT
TABLETOP DEPOSITOR is the answer for bakers
with limited space. Handling all batters with gentle
care, it maintains the integrity of quality products.
THIS SIMPLE-TO-OPERATE TABLETOP
DEPOSITOR is the economical, maintenance-free
workhorse of the smaller bakery. It can handle a
wide variety of pan configurations such as muffin,
cupcake, sheet-cake and rounds with simple and
fast changeover.
HIGH PRODUCTIVITY SPEEDS PAYBACK
VERSATILITY INCREASES UTILIZATION –The 5P-08WT tabletop depositor will accurately scale 2 to 8 ounces per/cylinder of batters
ranging from thin cake batters to stiff muffin batters with frozen blueberries or high particulate content such as carrot cake. Easily
interchanged product valves provide for different centerlines and ganging of cylinders to give greater weight per deposit. F ully
adjustable side guides provide flexibility to handle a broad range of pan heights, widths, and layouts.
The 5P-0WT tabletop depositor handles pans up to 26½” wide and can deposit up to 1200 dozen muffins/hr.
GENTLE DEPOSITING IMPROVES PRODUCT QUALITY
The short, unrestricted flow path and large port openings provide gentle handling of delicate particulates such as blueberries,
raisins, nuts, and chocolate chips without crushing or bridging.
ACCURATE SCALING REDUCES COST
Consistent, accurate deposit weights reduce product giveaway.
Rapid cycling reduces depositing labor
Large port opening produce clean deposits and speeds flavor changes.
SIMPLE OPERATION AND MAINTENACE YIELDS RELIABILITY
The 5P-08WT tabletop depositor is supplied with a clearly illustrated operator instructions and maintenance manual.
Deposit weights are easily adjusted at the front of the depositor to accommodate batter density changes.
Cycle speed is easily adjusted to match specific production requirements.
A single switch allows either intermittent or continuous cycle operation of the reliable, oiless pneumatic drive.
Side to side adjustability of pan guides and cutaway design of discharge area produces reliable centering on pans under the
depositor.
No tools are required for product valve changes or cleanup.
Inexpensive, easy changed O ring seals are utilized.
Daily Maintenance items are clearly labels on the machine.
HB272B

EASILY CLEANED DESIGN MEETS HEALTH DEPARTMENT REQUIREMENTS
BISSC listed to meet all health department sanitation requirements for in-store installations.
The open design provides easy access for cleaning and sanitation of the food and splash zones.
5P-08WT WITH BOWL HOIST
Fill the Depositor with a Bowl Hoist.
Bowl hoist is ideal when producing single batches of
different flavors of products.
Safely lifts mixing bowl up to the hopper of depositor.
5P-08WT WITH HINDS-BOCK
P-128 PRODUCT TRANSFER PUMP
Fill the Depositor with a P-128 pump.
Transfer pump is ideal when producing multiple
batches of the same flavor of product.
Can handle products with or without large particulates.
TECHNICAL DATA 5P-08WT
# OF PISTONS 5
HEIGHT 35½”
LENGTH 36”
HOPPER WIDTH 44¼”
HOPPER CAPACITY 39 GALLONS
PAN WIDTH 26½” – 18”
AIR REQUIREMENTS @ 80 PSI 8 CFM
40
106
64-1/2
48
76
MAX
POUR
HT
40
64-1/2
20¼
36½
30
34
30
JAN 2017

Standard Operation Procedure:
Costco Table-Top
Depositor – NSF Compliant
Jan 2017

Standard Operation Procedure i
Table of Contents
Overview.....................................................................................................................................1
Features ..................................................................................................................................1
Setup.......................................................................................................................................1
Nomenclature .........................................................................................................................1
Components................................................................................................................................4
Product Valve ..........................................................................................................................4
Removing the Product Valve ................................................................................................4
Checking the Product Valve..................................................................................................4
Replacing Product Valve O-Rings..........................................................................................5
Installing the Product Valve..................................................................................................5
Product Pistons........................................................................................................................5
Removing the Product Pistons .............................................................................................6
Checking the Product Pistons ...............................................................................................6
Replacing Product Piston O-Rings.........................................................................................6
Installing the Product Pistons ...............................................................................................7
Stroke-Adjust...........................................................................................................................7
Stroke-Adjust Placement......................................................................................................7
Tray Drain Plug ........................................................................................................................8
Air Pressure Regulator .............................................................................................................8
Adjusting the Air Pressure ....................................................................................................8
Scale........................................................................................................................................9
Safety Tray...............................................................................................................................9
Safety Tray Setup .................................................................................................................9
Safety Procedures .....................................................................................................................10
Pinch Points...........................................................................................................................10
Air Dump Valve......................................................................................................................10
Hand Guard ...........................................................................................................................10
Safety Tray.............................................................................................................................11
Cleaning ....................................................................................................................................11

Standard Operation Procedure ii
Cleaning the Hopper..............................................................................................................11
Cleaning Depositor Components ...........................................................................................11
Sanitizing the System.............................................................................................................12
Maintenance.............................................................................................................................12
Daily Maintenance Checks .....................................................................................................12
Common Wear Items.............................................................................................................12
Two Hand Control Valve ........................................................................................................13
Operation..................................................................................................................................13
Deposit Trigger ......................................................................................................................13
Adjusting Weight Deposits.....................................................................................................13
Flow Control ..........................................................................................................................14
Troubleshooting........................................................................................................................15
Problem:................................................................................................................................15
Solution: ............................................................................................................................15
Problem:................................................................................................................................15
Solution: ............................................................................................................................15
Problem:................................................................................................................................16
Solution: ............................................................................................................................16
Warranty...................................................................................................................................17

Standard Operation Procedure 1
Overview
Features
The Hinds-Bock “T” Series table-top muffin/cake batter depositors are designed to accurately
deposit product using 3 to 5 pistons on the “NT” series, or 4 to 8 pistons on the “WT” series.
The weight of each deposit can be adjusted between 2 to 8 ounces of product for each deposit.
Modifications can be made for desired weights outside this range. Centerlines for each deposit
cavity can be specified to meet the desired pan layout.
Setup
Mount the depositor on its designated table. Verify that all components have been cleaned
properly before attaching the appropriate air and power to the system. The depositor requires
80-90psi during the deposit process.
Nomenclature
1. Product Head: Holds the product valve in line with the product pistons. Product head
bores are part of the metering portion in each deposit.
2. Product Valve: Provides a flow path for the product from the hopper to the product
head bores during the suction stroke, and then switches to provide a flow path from the
bores to the pan.
3. Hopper: Holds product supply for depositing process. Mounted on top of the product
head.
4. Main Air Cylinder: Used to push (deposit) and pull (suction) the product pistons while in
the product head for each deposit cycle.
5. Product Pistons: Each piston is attached to a piston rod and each piston rod is attached
to the strong back. Part of the metering portion in each deposit.
6. Strong Back: Holds product pistons in place while being driven by the main air cylinders.
7. Stroke-Adjust: The stroke-adjust is used to adjust the deposit weights. Adjusting the
length of stroke controls how much product is deposited each time. The stroke-adjust
indicator is for reference only.
8. Flow Control: Reduces the air flow through the system, as a result, the user has control
of how fast the system operates.
9. Safety Tray: Requires two hands to trigger the depositor to cycle. The product pan gets
placed inside the safety tray.
10. Scale: Metering scale that is used to check the weight of each deposit.
11. Hand Guard: Prevents operator from placing their hand near moving machinery parts
which could cause injury.
12. Shuttle Valve: Permits only one deposit per press of the triggers.

Standard Operation Procedure 2
2. Product
Valve
1. Product
Head
3. Hopper
5. Product
Pistons
3. Hopper
1. Product
Head
4. Main Air
Cylinder
6. Strong
Back
7. Stroke
Adjust
10. Scale

Standard Operation Procedure 3
8. Flow
Control
9. Safety
Tray
11. Hand
Guard
12. Shuttle
Valve

Standard Operation Procedure 4
Components
Product Valve
Provides a flow path for the product from the
hopper to the product head bores during the
suction stroke, and then switches to provide a
flow path from the bores to the pan.
Figure 1: Product Valve
Removing the Product Valve
To remove the product valve, make sure that
the supply air is turned off and disconnected.
Once that is done, remove the pin that
attached the product valve arm to the air
cylinder and lift the lock bar, which is located
on the opposite side of the product head,
away from the product valve. Pull the product
valve out with a rotational motion to avoid
breaking the O-rings.
Figure 2: Removing the Product Valve
Checking the Product Valve
With the product valve out of the product
head, check to see if there is any damage to
the valve or O-rings. If the O-rings show any
signs of wear (i.e. knicks, gouges, grooves, or
flat spots) then they will need to be replaced.
Figure 3: Checking the Product Valve

Standard Operation Procedure 5
Replacing Product Valve O-Rings
If O-rings show any signs of wear, they should
be replaced immediately. When replacing or
reinstalling O-rings onto the product valve, be
sure to use Petrol-Gel to lubricate the O-rings
as you put them on.
Figure 4: Replacing Product Valve O-Rings
Installing the Product Valve
After the product valve and O-rings have been
cleaned, add more Petrol-Gel to both O-rings
so that the product valve will have lubrication
during production. Insert the product valve
with a rotational motion to help prevent the
O-rings from catching on the ports in the
product head. If there is resistance, pull the
product valve out and try again.
Figure 5: Installing the Product Valve
Product Pistons
Each piston is attached to a piston rod and
each piston rod is attached to the strong back.
As a result, the product pistons are driven in
and out of the product head by the main air
cylinders.
Figure 6: Product Pistons

Standard Operation Procedure 6
Removing the Product Pistons
To remove the product pistons, change the
stroke-adjust to allow the strong back to come
all the way back. Once the strong back is in its
rear most position, remove the pins from the
piston rods and pull them out of the strong
back.
Figure 7: Removing the Product Pistons
Checking the Product Pistons
Once the product pistons are out, check to see
if there is any damage to the piston or O-rings.
If the O-rings show any signs of wear (i.e.
knicks, gouges, grooves, or flat spots) then
they will need to be replaced.
Figure 8: Checking the Product Pistons
Replacing Product Piston O-Rings
If O-rings show any signs of wear, they should
be replaced immediately. When replacing or
reinstalling O-rings onto the pistons, be sure
to use Petrol-Gel to lubricate the O-rings as
you put them on.
Figure 9: Replacing Product Piston O-Rings

Standard Operation Procedure 7
Installing the Product Pistons
Before installing the product pistons, add
Petrol-Gel to the O-rings. Attached the
product pistons on to the pistons rods, then
slide the piston rods into the strong back and
insert the pins.
*Stroke-adjust should be set so that product
pistons cannot come out of the product head
during production.
Figure 10: Installing the Product Pistons
Stroke-Adjust
The stroke-adjust is used to change how far
the strong back can retract during the suction
process. This should be set to provide the
necessary volume for each deposit. Be sure to
loosen the lock knob before adjustments are
made.
*The stroke-adjust indicator is for reference
only.
Figure 11: Stroke-Adjust
Stroke-Adjust Placement
During production, the stroke-adjust should
set so that each deposit yields the correct
amount of product.
During maintenance or cleaning, the stroke-
adjust should be set so that the product
pistons can be pulled out of the product head.
Figure 12: Stroke-Adjust Placement

Standard Operation Procedure 8
Tray Drain Plug
The Tray Drain allows for water to drain from
the tray when cleaning or sanitizing. The drain
can be opened pulling the plug from the metal
drain tube to allow water to drain into a
bucket. When reinserting the drain plug, verify
that it is clean and lubricated.
Figure 13: Tray Drain Plug
Air Pressure Regulator
The air pressure regulator is used to maintain
a constant pressure in the system. Avoid
pressure drops greater than 10psi. If the
pressure does drop more than 10psi, the CFM
being supplied to the depositor may be too
low. Maintain a consistent air pressure in the
system (80-90psi) to achieve best results.
Figure 14: Air Pressure Regulator
Adjusting the Air Pressure
To adjust the air pressure, pull out on the
black knob and rotate. Be sure to lock the
regulator after adjustment.
*WARNING: Never set the air pressure higher
than 125psi!
Figure 15: Adjusting the Air Pressure

Standard Operation Procedure 9
Scale
The scale is used to measure the deposit
amount after each deposit. If the scale
calibration is off, please contact the scale
manufacturer for assistance.
Figure 16: Scale
Safety Tray
The safety tray allows the user to place the
product pan in and to trigger the deposit with
both hands. Both triggers must be pressed
simultaneously, and only one deposit occurs
when the triggers are held down. This is a
safety feature because both hands must be on
the triggers for the depositor to cycle.
Figure 17: Safety Tray
Safety Tray Setup
Slide the tray into the correct position. Attach
quick-release airlines to the correct fittings on
the side of the depositor. The depositor will
only dispense if both hand triggers are pressed
simultaneously.
Figure 18: Safety Tray Setup

Standard Operation Procedure 10
Safety Procedures
Pinch Points
There are several pinch points that should be
avoided while the system is running. Avoid
moving parts while the system has air or
power. If you need to get to one of these
parts, use the air dump valve to exhaust all of
the air from the system.
Figure 19: Pinch Points
Air Dump Valve
To remove energy from the system, use the air
dump valve. This will exhaust all of the air
from the system.
Figure 20: Air Dump Valve
Hand Guard
The hand guard at the front of the depositor
helps prevent hands and fingers from getting
into potentially harmful areas.
Figure 21: Hand Guard

Standard Operation Procedure 11
Cleaning
Safety Tray Drain
The drain collects water after cleaning or
sanitizing, so that it can be drained without
removing the safety tray.
If water leaks from around the drain, tighten
down the bolts securing it to the safety tray.
Figure 22: Safety Tray Drain
Cleaning the Hopper
To clean the hopper, start by rinsing it out
with lukewarm water while cycling the
depositor continuously. After the hopper has
been rinsed, fill it back up and add cleansing
solution. Scrub the hopper side walls and then
rinse the hopper.
Figure 23: Cleaning the Hopper
Cleaning Depositor Components
After cleaning the hopper, remove the product
valve and product pistons. Remove the O-rings
for both items and clean them. Check all
components and O-rings for damage.
Figure 24: Cleaning Depositor Components

Standard Operation Procedure 12
Sanitizing the System
Before starting production, sanitize anything
that comes into contact with the product. This
should be done just before starting production
to help avoid any contaminants from getting
into the system. After sanitizing the system,
run lukewarm water through it to rinse it out.
Figure 25: Sanitizing the System
Maintenance
Daily Maintenance Checks
Check the depositor daily for any signs of
wear. Some of the things that should be
checked daily are airlines, fittings, pins, and
various components like the product valve and
product pistons.
Figure 26: Daily Maintenance Checks
Common Wear Items
Items that are most common to wear out
should also be checked daily. The most
common items to wear out are the O-rings for
the product valve and for the product pistons.
These need to be checked daily for any signs
of damage or wear.
Figure 27: Common Wear Items

Standard Operation Procedure 13
Two Hand
Control Valve
The two hand control valve prevents the
machine from actuating unless both triggers
are pressed simultaneously.
Take care not to damage the valve or clog the
valve muffler.
Figure 28: Two Hand Control Valve
Operation
Deposit Trigger
Each deposit is triggered by the safety tray
hand triggers. The hand triggers can be only
pressed once for a single deposit. It cannot be
held down for multiple deposits in a row. This
is a safety feature.
Figure 29: Deposit Trigger
Adjusting Weight Deposits
Adjust the weight of each deposit by bringing
the stroke-adjust forward or backward. Do this
by rotating the hand wheels in either
direction. Be sure to loosen the lock knob
before attempting to make adjustments.
*The stroke-adjust indicator is for reference
only.
Figure 30: Adjusting Deposit Weights
Two Hand
Control Valve
Valve Muffler

Standard Operation Procedure 14
Flow Control
Use the flow control to adjust the cycle rate of
the depositor. The user can either increase or
decrease the air flow through the system; as a
result, increasing or decreasing the cycle rate
of the depositor.
Figure 31: Flow Control