ECG VERSO200 Instruction Manual

Noticedescriptiveetdefonctionnement
Operatinginstructionmanual
Manualdescriptivoydefuncionamiento
SDMO
Inverseurdesourcesautomatique
Automatictransferswitch
Inversordefuentesautomático
VERSO200
02/08/2013
33514066401_0_1

Automatic Transfer Switch - VERSO 200 - Quick Commissioning Guide
This equipment must only be installed by qualified
electrical personnel.
Maintenance operations and configuration of this
equipment must be carried out by authorised and
trained personnel.
Once installed and switched on this equipment
may be powered by two different voltage sources.
These two voltage sources are dangerous and are
capable of causing harm to the human body.
For more information consult the user manual.
1 Safety Instructions
Temperature: -10°C to +40°C (without derating)
Temperature: -20°C to +70°C (with derating)
Storage: -20°C to +70°C
(Maximum duration one year)
Altitude: 2000m max. without derating
Humidity: 80% without condensation, up to 55°C
95% with condensation, up to 40°C
Level of protection: IP2x from 200A to 630A
IP55 from 800A to 3200A
Weight: sizes 200A - 630A, from 35kg to 40kg
sizes 800A - 1600A, from 200kg to 250kg
sizes 1600A - 3200A, from 415kg to 450kg
Environmental conditions
2
Check the data plate to ensure that the size of the switch and the range of voltage are suitable for the
required application (e.g. 200A, 380VAC to 440VAC).
Ensure that suitable electrical protection (circuit breaker or fuse) is connected upstream of the switch (This
applies to both the mains side and the generating set side).
Read carefully the information provided on the electrical drawing.
Preliminary checks
3
The electrical box has four 7mm diameter holes for wall mounting or affixing to a suitable metallic bracket.
Only use suitable professional materials for the mounting bracket.
The template for mounting the box is shown on the packaging.
The box must be positioned vertically, as shown in the picture opposite. Power connections
are provided through the bottom of the box, regardless of size.
Mounting and Installation
4
Use cables of appropriate length and gauge for the size of the switch taking into account the distance
between the switch D and:
. Mains circuit breaker S,
. Genset circuit breaker M,
. Users load O.
The table opposite shows typical cable gauges used:
Important: The table does not take into account voltage drops in the
cables (caused by distance and methods of installation).
The non-magnetic cable gland plate at the bottom of the transfer
switch is designed to accommodate cable glands with mechanical
latching.
After preparing the cable ends using suitable lugs, connect them to the connection points on the switch
or to the copper busbars while respecting the tightening torque.
Each cable link must have a protective conductor connected to the
enclosure using the available welded studs.
Power Connections
5
(*) Warning, risk of electric shock

d
Connect any auxiliary generating set equipment; coolant heater, battery charger etc. directly to fuse 4F17,
using a cable of suitable length and gauge.
Connect remote start wires to terminals 1& 2on terminal box X1, using a cable of suitable length and gauge.
= remote start = single phase auxiliaries = three phase auxiliaries
Connection of auxiliary equipment and control panel
6
. flexible= H07RNF
. rigid = U1000R2V
. remote start = 2,5mm²
. auxiliaries = 1,5mm² minimum
7 Getting started with control/command automation
n°
LED No light
Steady
green light
Flashing
green light
Steady
orange light
Steady
red light
[1]
Phase rotation
source 1 OK
Phase rotation fault
source 1
[2] Phase rotation
source 2 OK Phase rotation fault source 2
[11] No source 1 source 1 OK U/F alarm source 1 U/F fault source 1
[12] No source 2 source 2 OK U/F alarm source 2 U/F fault source 2
[3] Source 1 switch
open
Source 1 switch
closed
Position monitoring
fault source 1
[4] Source 2 switch
open
Source 2 switch
closed
Position monitoring
fault source 2
[5] No force switch to
source 1
Force switch to
source 1 selected
[6] No force switch to
source 2
Force switch to
source 2 selected
[7]
AUTO mode not
selected
AUTO mode
selected
[8]
TEST mode not
selected TEST mode selected
Diagnostics/LED functions
8
4 key navigation keypad
9
.Access to previous menu or data selection (*)
.Increase by a value of 1or other option
.Access to a menu list
.Access to data (*)
.Reset displayed screen « RESET=OK »
.Exit navigation
.Exit a menu
.Access to following menu or data selection(*)
.Decrease by a value of 1or other option
(*) data = parameter, value,
timer, adjustment
[1] Direction of phase rotation
LED
- Mains outlet (source 1)
[2]
Direction of phase rotation LED
- backup power source (source 2)
[3] Source 1 switch
position LED
[4] Source 2 switch
position LED
[5] Force switch to
source 1, with LED [6] Force switch to
source 2, with LED
[7] AUTO mode,
with LED
[8] TEST mode
button with LED
[9] Navigation, menus,
parameters, timers
[10] LCD screen for
all displays
[11] Source 1
status LED
[12]
Source 2
status LED

1- Check that no tools have been left in the electrical enclosure.
2- Set the generating set to the stop position (handling of the generating set reserved for experienced
personnel).
3- Make sure that the switch is in position “ 0“ (front window).
If not, move the yellow lever to and turn the handle of the switch to
position “0”. Return the yellow lever to the AUTO position.
4- Close the mains circuit breaker, voltage will now be present on the source side, auto-configuration will be
initiated and, if the phase rotation is correct (LED [1] off), the switch will automatically switch to position 1
(source 1) and LED [11] will turn green.
The AUTOCONF screen will appear for several
seconds, followed by a screen showing the main
parameters associated with the automatic system
(flashing of the first parameter). These three
parameters must be controlled (Type, Unom, Fnom).
5- Press OK to validate each parameter, or modify them if necessary using or .
6- If necessary adjust the time and date by pressing 
or . Press OK to move on to the next value or to
validate each entry.
The default screen showing electrical measurements (see paragraph 11) will now appear.
If the phase rotation is not correct (LED [11] turns red), open the mains breaker and restore the phase
sequence. Go back to the previous operation.
7- Start up the genset in MANUAL mode and close the genset circuit breaker, check voltage and phase
sequence. If phase rotation is not correct (LED [12] turns red) open the genset breaker and restore phase
sequence.
Commissioning
10
Source 1present
and parameters are
correct
Frequency source 2
Voltages (phase to neutral) of type 3P+NPhase voltage (between phases) of type 3P+N
Electrical measurements display
11
Displays may be different depending on type of system
Frequency source
Source 2present
and parameters are
correct
These two screens are displayed one after the other (*)

LAMP TEST = Functional test of all LED’s and the screen,

STATS = Record of the number of operating hours of each source ((1)=xxxH, (2)=xxxH), and the number of
transfers from one source to another ((1)->(2)=xx, (2)->(1)=xx),

EVENTS = Record of all the events that have occurred regarding the operation of the transfer switch (alarms,
faults, test mode etc…),

MAINT = Access to two telephone numbers in case of operating problem,

PARAM = Access to switch parameters (see Attachment 1, § A11, list of parameters),

TIMER = Access to switch timer (See Attachment 1, § A12 list of timers),

PROGRAMS = Access to programmed functions (See Attachment 2, § A23),

I/O = Access to programming of inputs and outputs of the electronic card (See Attachment 2, §A22),

AUTOSET = Access to automatic configuration of the transfer switch,

RS485 = Access to serial link parameters

INIT = Restore factory settings + AUTOSET

FACTORY = Access to traceability information (serial number, software version), access to time and date
settings, access to USB drive
Available menus
12
(*) if source
2 present

Information, reports, alarms and faults are displayed as coded messages.
On the first line only the following messages may be displayed:
(1) OK source 1operational (2) OK source 2operational
(1) ???
source 1detected but configuration incompatible
(2) ???
source 1detected but configuration incompatible
(1) U<% Under-voltage alarm or fault at source 1(2) U<% Under-voltage alarm or fault at source 2
(1) U>% Over-voltage alarm or fault at source 1(2) U>% Over-voltage alarm or fault at source 2
(1) F<%
Under-frequency alarm or fault at source 1
(2) F<%
Under-frequency alarm or fault at source 2
(1) F>% Over-frequency alarm or fault at source 1(2) F>% Over-frequency alarm or fault at source 2
(1) ACB Phase rotation fault at source 1(2) ACB Phase rotation fault at source 2
On the third line only the following messages may be displayed:
(0) -> (1) =SOS
Failure to close at source 1
(0) -> (2) =SOS
Failure to close at source 2
(1) -> (0) =SOS
Failure to open at source 1
(2) -> (0) =SOS
Failure to open at source 2
(1) =SOS ACB
Phase sequence fault at source 1
(2) =SOS ACB
Phase sequence fault at source 2
(2) =SOS GEN START
Genset fail to start
note: With regards to the messages mentioned in this table, the fourth line will display the message RESET =
OK meaning « Press OK » to reset the fault
On the third line only the following action messages may be displayed:
ATS = 0
Opening function at source 1& 2
AUTOSET =OK
auto-configuration initialising
MODE EJP EJP (STOR*) mode engaged (France only) |--AUTOSET--| auto-configuration in progress (flashing)
PROGRAM Program in progress (+ DEL “test” switched on)
On the third and fourth lines the following action messages may be displayed:
T00=003s
(1) -> (0)
Transfer Timer (1) =OK CONFIRM ?
_____CONFIRM=OK
Manual confirmation of return to
mains
T01=005s
(2) -> (1)
Return to mains timer
T19=600s
MODE TEST
Test mode ongoing
T17=060s
(1) <°C
Genset cooling timer
(source 1) (not implemented)
T18=060s
(2) <°C
Genset cooling timer
(source 2)
T20=020min
Préavis EJP
Advance notice of EJP (STOR*) timer
* Short Term Operating Reserve
T21=600min
Perte EJP
loss of EJP (STOR*) timer
*Short Term Operating Reserve
Pressing TEST will light up LED [8], start up the generating set and make the screen displayed below appear.
Two possible modes:
- test with load (TEST>0KW=OK), press OK to select this mode,
- test without load (TEST 0KW=EXIT), press

to select this mode.
The user will have a period of 30 seconds to make a selection.
If no action is taken by the user, ‘TEST without load’ mode is selected automatically.
Displays: Information, alarms, faults and statuses
13
TEST mode
14
1- Press OK for access to various menus,
2- Press OK to access LAMPS TEST menu,
3- Press OK. All LED’s and entire screen will light up.
1- Press OK,
2- Press until you reach STATS,
3- Press OK to access
4- Press , to access
Lamps test
15
STATS menu
16
1- Press OK,
2- Press until you reach EVENTS,
3- Press OK,
4- Press or , to access the time-stamped list
EVENTS menu
17

Automatic Transfer Switch - VERSO 200 - Attachment 1
designation function Possible values Std settings
Type
Mains
3P+N
,
3P
,
2P+N
,
1P+N
AUTOCONF
Unom Voltage in Volts 440, 415, 400, 380, 240, 230, 220, 208 AUTOCONF
Fnom
Frequency in Hz
50Hz, 60Hz
AUTOCONF
(1)_U<% Default min mains U threshold Range of adjustment dependant on apparatus 15
(2)_U<%
Default min genset U threshold
Range of adjustment dependant on apparatus
15
(1)_U>% Default max mains U threshold Range of adjustment dependant on apparatus 10
(2)_U>%
Default max genset U threshold
Range of adjustment dependant on apparatus
10
(1)_Hz<% Default min mains F threshold Range of adjustment dependant on apparatus 5
(2)_Hz<%
Default min genset F threshold
Range of adjustment dependant on apparatus
5
(1)_Hz>% Default max mains F threshold Range of adjustment dependant on apparatus 5
(2)_Hz>%
Default max genset F threshold
Range of adjustment dependant on apparatus
5
ABC Direction of phase rotation ABC, ACB, OFF (no management) ABC
(1)_V/V
Adjustment of mains voltage measuring
Voltage gain adjustment (1=0,1V) (e.g.: )
1000
(2)_V/V Adjustment of genset voltage measuring Voltage gain adjustment (1=0,1V) (e.g.:) 1000
Position
Management of returns positions
YES=management, NO=no management
YES
Bklight LCD screen backlight 99
Contrast
LCD screen contrast
50
Modbus Modbus card YES=with Modbus, NO=without Modbus NO
Prio EJP
Default priority to EJP (*STOR)
(France only)
YES=application, NO=no application
NO
(1)_OK? Manual confirmation of return to mains YES=confirmation required, NO=confirmation not required NO
NO %
No management of U and F limits
OFF=operation with limits, ON=operation without limits
OFF
Hyst/U% Hysteresis U value between 0% and 3% (of voltage limit) 2
Hyst/F%
Hysteresis F value
between 0% and 2% (of frequency limit)
0
(1)_+/-
Measuring card adjustment
Adjustment of offset voltage of measuring card 5A07
100
List of parameters
A11
N° function Range of
adjustment
Standard
range
N° function Range of
adjustment
Std
settings
T00
Loss of source 1
0s to 180s
3
T26
Screen scrolling time
1s to 10s
5
T01 Return source 2 0s to 999s 5 T27 Automatic configuration 0s to 999s 3
T02
min U source 1
0s to 999s
5
T28
Min critical U source 1
0s to 999s
1
T03 max U source 1 0s to 999s 5 T29 Max critical U source 1 0s to 999s 1
T04
min U source 2
0s to 999s
5
T30
min critical U source 2
0s to 999s
5
T05 max U source 2 0s to 999s 5 T31 max critical U source 2 0s to 999s 5
T06
min F source 1
0s to 999s
5
T32
min critical F source 1
0s to 999s
1
T07 max F source 1 0s to 999s 5 T33 max critical F source 1 0s to 999s 1
T08
min F source 2
0s to 999s
5
T34
min critical F source 2
0s to 999s
5
T09 max F source 2 0s to 999s 5 T35 max critical F source 2 0s to 999s 5
T10
default command source 1
2
s to
999
s
5 T36
last fault source 1
0
s
/10
to
999
s
/10 5
T11
default command source 2
2
s to
999
s
5
T37
reserve
0
s to
999
s
1
T12 Source change over 0s/10 to 999s/10 10 T38 last fault source 2 0s/10 to 999s/10 5
T13
U stabilisation source 1
0
s
/10
to
999
s
/10
10
T39
reserve
0
s to
999
s
1
T14 U stabilisation source 2 0s/10 to 999s/10 30 T40 production demand 0s to 999s 10
T15
U setting source 1
0s/10 to 999s/10
5
T41
switch power supply
0s to 999s
3
T16
U setting source 2
0
s
/10
to
999
s
/10 5 T42
activate back-light
0
s to
999
s
15
T17
Genset cooling source 1
0
s to
999
s
60
T43
Default opening at source 1
0
s to
999
s
5
T18 Genset cooling source 2 0s to 999s 60 T44 Default opening at source 2 0s to 999s 5
T19
test
0
s to
999
s
600
T45
reserve
0
s to
999
s
3
T20 advance warning EJP (*STOR) 0min to 999min 20 T46 reserve 0s to 999s 3
T21
loss EJP (*STOR)
0s to 999s
600
T47
reserve
0s to 999s
3
T22 load shedding 0s to 999s 10 T48 reserve 0s to 999s 3
T23
non-start
0s to 999s
30
T49
reserve
0s to 999s
3
T24 return to home screen 0s to 999s 120
T25
Standby
0s to 999s
120
s=second min=minute s/10= tenth of a second U=voltage F=frequency *STOR= Short Term Operating Reserve
List of timers
A12

Automatic Transfer Switch - VERSO 200 - Attachment 2
1- Press OK,
2- Press

Until you reach menu:
- PARAM (to modify a parameter), and press OK,
- TIMER (to modify a timer), and press OK,
3- Press OK,
4- Press or until you reach the desired parameter or timer,
5- Press OK to access the parameter or timer,
6- Press or to modify the parameter or timer,
7- Press OK to accept the modification,
8- Press

twice to exit the menu.
See list of timers and parameters overleaf
A21
Modification of parameters/timers
Three inputs IN1 (terminals 1& 2, connection J6), IN2 (terminals 3& 4), IN3 (terminals 5& 6, connection J6)
Table of programmable functions (F01 to F08, F00 = no function)
F01 PreavisEJP Notice of EJP (*STOR) F04 (2) >0KW Request production F07 1->(0)<-2 Set to position 0
F02
Top EJP
TOP EJP (*STOR)
F05
(2) >0KW+T
Request timed production
F08
Lamp test
LED and screen test
F03 Prior EJP EJP priority F06 (1) =OK ? Confirmation of sector return F09 SOS 4F01 Trip lightning conductor reporting
Two outputs OUT1 (terminals 2& 3, connection J13), OUT2 (terminals 2& 3, connection J14)
Table of programmable functions (F01 to F12, F00 = no function)
F01
-> (1)
Opening of source 1
F05
(1) OK
source 1 OK
F09
EJP
EJP mode
(French market only)
F02 -> (2) Opening of source 2 F06 (2) OK source 2 OK F10 =IN#1 Input 1 reporting
F03 (1) ->
Closure of source 1
F07 (AUTO NOK
mode AUTO not OK
F11 =IN#2
Input 2 reporting
F04 (2) -> Closure of source 2 F08 (2) + T22 Request load shedding F12 =IN#3 Input 3 reporting
Programming inputs and outputs
1- Press OK,
2- Press

until you reach menu I/O,
3- Press OK,
4- In the Input/Output menu, press or until you reach;
- the desired input (IN#1, IN#2 or IN#3),
- the desired output (OUT1#1 or OUT#2),
5- Press OK to access the programming:
- of the input selected (IN#1, IN#2 or IN#3),
- of the output selected (OUT#1 or OUT#2),
6- Select the desired function by pressing or ,
7- Press OK to validate the function,
8- Press twice to exit the menu.
Programming inputs and outputs
A22
Example of programming of
three inputs
Example of programming of
two outputs
1- Press OK,
2- Press

until you reach the PROGRAMS menu,
3- Press OK,
4- In the PROGRAMS menu, select Program1, Program2 or Program3 by pressing or ,
5- Press OK to access the chosen program selection, the message Off will be flashing (see above),
6- Each program has two criteria: Period = Off, 1Day, Days or Week (see table) and Test = 0KW or >0KW,
option inactive date


start

stop
365 52
Off
x
1Day x x x
Days
x
x
x
Week x x x x
Test = 0KW = test without load
Test = >0KW = test with load
365 = everyday, 52 = every week
Setting the clockA23
1Day program Days program
Week program
*STOR= Short Term Operating Reserve