TABLE OF CONTENTS
CS-600 1
Page Page
1 SERVICE INFORMATION.....................................2
1-1 Specifications ...................................................2
1-2 Technical data ..................................................3
1-3 Torque limits .....................................................4
1-4 Special repairing materials...............................5
1-5 Service Limits...................................................6
1-6 Special tools.....................................................7
2 STARTER SYSTEM..............................................8
2-1 Disassembling starter assembly.......................9
2-2 Replacing starter rope....................................10
2-3 Assembling starter.......................................... 11
2-4 Replacing starter pawl....................................13
3 IGNITION SYSTEM.............................................14
3-1 Troubleshooting guide....................................15
3-2 Testing spark ..................................................16
3-3 Inspecting spark plug .....................................16
3-4 Inspecting ignition switch................................17
3-5 Replacing ignition switch................................18
3-6 Inspecting ignition coil resistance...................19
3-7 Replacing spark plug cap and coil..................20
3-8 Replacing ignition coil.....................................20
3-9 Setting pole shoe air gaps..............................21
3-10 Inspecting flywheel and key ...........................21
4 FUEL SYSTEM ...................................................23
4-1 Inspecting air filter ..........................................24
4-2 Inspecting fuel cap and fuel strainer...............24
4-3 Inspecting fuel tank and line...........................25
4-4 Inspecting and replacing tank vent.................26
4-5 Replacing fuel line..........................................28
4-6 Adjusting carburettor ......................................29
4-6-1 General adjustment rules ...............................29
4-6-2 Initial setting Throttle adjust screw, L mixture
needle and H mixture needle .........................29
4-6-3 Adjusting carburettor ......................................31
4-7 Air shutter.......................................................32
4-8 Testing carburettor..........................................33
4-9 Inspecting crankcase pulse passage .............34
4-10 Inspecting metering lever height ....................34
4-11 Inspecting inlet needle valve ..........................35
4-12 Inspecting diaphragm.....................................36
4-13 Replacing Welch plug.....................................37
4-14 Installing carburettor.......................................38
5 CLUTCH SYSTEM..............................................39
5-1 Inspectng clutch parts ....................................40
5-2 Replacing clutch parts....................................41
5-3 Installing clutch assembly...............................41
6 CHAIN BRAKE SYSTEM....................................43
6-1 Disassembling chain brake ............................44
6-2 Assembling brake parts..................................45
7 SAW CHAIN LUBRICATION SYSTEM...............46
7-1 Inspecting oil cap and strainer........................47
7-2 Inspecting auto-oiler assembly and oil line.....48
7-3 Inspecting oil tank vent...................................49
7-4 Replacing oil line and grommet......................50
7-5 Disassembling auto-oiler assembly................51
7-6 Inspecting V-ring.............................................52
7-7 Assembling auto-oiler parts............................53
8 ENGINE...............................................................54
8-1 Testing cylinder compression .........................55
8-2 Cleaning cooling air passages .......................55
8-3 Inspecting muffler and exhaust port ...............56
8-4 Testing crankcase and cylinder seal...............57
8-5 Inspecting cylinder..........................................58
8-6 Inspecting piston and piston ring....................59
8-7 Replacing oil seal ...........................................60
8-8 Disassembling crankcase...............................60
8-9 Replacing ball bearing and oil seal.................61
8-10 Assembling crankshaft and crankcase...........62
8-11 Installing piston...............................................63
8-12 Installing piston ring and cylinder ...................64
9 REAR HANDLE AND CONTROL SYSTEM.......65
9-1 Replacing cushions ........................................66
9-2 Replacing throttle trigger ................................67
10 GUIDE BAR MOUNTING SYSTEM..................69
10-1 Replacing chain tensioner..............................70
10-2 Replacing guide bar stud................................70
10-3 Installing guide bar stud .................................71
11 MAINTENANCE GUIDE....................................72
11-1 Troubleshooting guide....................................72
11-2 Disassembly Chart .........................................74
11-3 Service Intervals.............................................75
INDEX......................................................................76
