Eco-Chip EC90 User manual
OWNERS MANUAL
Eco-Chip
Engine-Driven Chipper/Shredder
EC90/EC100/EC120
EC100
1
INDEX
GENERAL PRECAUTIONS AND INSTRUCTIONS FOR USE OF CHIPPER/SHREDDER ..........................2
TRAINING...............................................................................................................................................................2
PREPARATION......................................................................................................................................................2
OPERATION...........................................................................................................................................................1
MAINTENANCE AND STORAGE .......................................................................................................................2
UNPACKING THE UNIT.......................................................................................................................................3
ASSEMBLING THE UNIT.....................................................................................................................................3
CHIPPER/SHREDDER OPERATION.....................................................................................................................4
SETTING UP FOR OPERATION .........................................................................................................................4
CHIPPING WOOD .................................................................................................................................................5
SHREDDING ...........................................................................................................................................................6
CHANGING DISCHARGE SCREEN ...................................................................................................................7
MAINTENANCE, ADJUSTMENT AND TROUBLESHOOTING........................................................................9
USE AND CARE OF PTO CHIPPER/SHREDDER..............................................................................................10
PTO
CHIPPER/SHREDDER
MAINTENANCE
.........................................................................................12
WARRANTY INFORMATION...............................................................................................................................13
PERIOD OF WARRANTY COVERAGE...........................................................................................................13
WARRANTY SERVICE.......................................................................................................................................13
WARRANTY COVERAGE, CONDITIONS, EXCLUSIONS, AND LIMITATIONS.......................................14
SPARE PARTS & DECALS.....................................................................................................................................15
CHIPPER SHREDDER DECAL SHEET PART 1..........................................................................................................16
CHIPPER SHREDDER DECAL SHEET PART 2..........................................................................................................17
1
INDEX
GENERAL PRECAUTIONS AND INSTRUCTIONS FOR USE OF CHIPPER/SHREDDER ..........................2
TRAINING...............................................................................................................................................................2
PREPARATION......................................................................................................................................................2
OPERATION...........................................................................................................................................................1
MAINTENANCE AND STORAGE .......................................................................................................................2
UNPACKING THE UNIT.......................................................................................................................................3
ASSEMBLING THE UNIT.....................................................................................................................................3
CHIPPER/SHREDDER OPERATION.....................................................................................................................4
SETTING UP FOR OPERATION .........................................................................................................................4
CHIPPING WOOD .................................................................................................................................................5
SHREDDING ...........................................................................................................................................................6
CHANGING DISCHARGE SCREEN ...................................................................................................................7
MAINTENANCE, ADJUSTMENT AND TROUBLESHOOTING........................................................................9
USE AND CARE OF PTO CHIPPER/SHREDDER..............................................................................................10
PTO
CHIPPER/SHREDDER
MAINTENANCE
.........................................................................................12
WARRANTY INFORMATION...............................................................................................................................13
PERIOD OF WARRANTY COVERAGE...........................................................................................................13
WARRANTY SERVICE.......................................................................................................................................13
WARRANTY COVERAGE, CONDITIONS, EXCLUSIONS, AND LIMITATIONS.......................................14
SPARE PARTS & DECALS.....................................................................................................................................15
CHIPPER SHREDDER DECAL SHEET PART 1..........................................................................................................16
CHIPPER SHREDDER DECAL SHEET PART 2..........................................................................................................17
3
4
4
5
6
6
7
8
9
10
11
11
12
EC 100 PARTS BREAKDOWNS...............................................................................................................13
EC 90 PARTS BREAKDOWNS.................................................................................................................15
EC 120 PARTS BREAKDOWNS...............................................................................................................18
NOTE: In this manual, the “EC” abbreviation refers to “Eco-Chip”
The EC100 has a separate shredding hopper.
1
INDEX
GENERAL PRECAUTIONS AND INSTRUCTIONS FOR USE OF CHIPPER/SHREDDER ..........................2
TRAINING...............................................................................................................................................................2
PREPARATION......................................................................................................................................................2
OPERATION...........................................................................................................................................................1
MAINTENANCE AND STORAGE .......................................................................................................................2
UNPACKING THE UNIT.......................................................................................................................................3
ASSEMBLING THE UNIT.....................................................................................................................................3
CHIPPER/SHREDDER OPERATION.....................................................................................................................4
SETTING UP FOR OPERATION .........................................................................................................................4
CHIPPING WOOD .................................................................................................................................................5
SHREDDING ...........................................................................................................................................................6
CHANGING DISCHARGE SCREEN ...................................................................................................................7
MAINTENANCE, ADJUSTMENT AND TROUBLESHOOTING........................................................................9
USE AND CARE OF PTO CHIPPER/SHREDDER..............................................................................................10
PTO
CHIPPER/SHREDDER
MAINTENANCE
.........................................................................................12
WARRANTY INFORMATION...............................................................................................................................13
PERIOD OF WARRANTY COVERAGE...........................................................................................................13
WARRANTY SERVICE.......................................................................................................................................13
WARRANTY COVERAGE, CONDITIONS, EXCLUSIONS, AND LIMITATIONS.......................................14
SPARE PARTS & DECALS.....................................................................................................................................15
CHIPPER SHREDDER DECAL SHEET PART 1..........................................................................................................16
CHIPPER SHREDDER DECAL SHEET PART 2..........................................................................................................17
10
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GENERALPRECAUTIONSANDINSTRUCTIONSFORUSEOF
CHIPPER/SHREDDER
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check paint mark on the shaft to be sure that there is no movement.
For an EC 100 only,
READ AND UNDERSTAND THIS ENTIRE MANUAL AND THE ENGINE MANUAL BEFORE
ASSEMBLING AND OPERATING THE EC CHIPPER/SHREDDER
This unit is designed for operation by properly instructed adults only. Make sure that any
person operating this equipment has read and understands these manuals.
Do not operate this equipment in enclosed areas. Engine exhaust contains carbon monoxide.
Carbon monoxide is an odorless and deadly poisonous gas.
Do not put your hands into the Chipper feed chute or the Shredder hopper (EC100) when the
engine is running or the Chipper/Shreeder shaft is rotating. When necessary to put hands into
any opening of the unit, shut down engine, disconnect spark plug wire, and wait until all movement
stops. For the EC100 only, check paint mark on the shaft to be sure that there is no movement.
2
GENERALPRECAUTIONSANDINSTRUCTIONSFORUSEOF
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Do not store fuels or fueled units in closed (unventilated) areas, or near living quarters. Do not store
fuel or fueled units where there are ames or sources of sparks such as electrical appliances and
switches.
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The zone of operation is anywhere except on the discharge side or in front of the chipper chute. Do
not stand directly in front of the Chipper feed chute. Do not peer down into the Shredder hopper or
Chipper feed chute. Materials can be thrown back out of the intakes. Do not go on the dis-
charge side of the unit during operation.
OPERATION
Only operate the Chipper/Shredder on a level surface.
Before starting, check that all chute safety covers and hand stops, deectors, and feed chutes are in
proper position. Do not operate if any safety devices or fastening parts are missing or are not
properly secured.
1
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EC 100 unit only.
4
EC
EC
EC
Do all items of maintenance explained in this Chipper/Shredder Owner’s Manual. Do not attempt
disassembly or repairs not included in instructions from EC or the engine manufacturer. Some
adjustments and internal servicing of both the engine and the EC Chipper/Shredder should be done by
trained service personnel at an authorized EC servicing dealer or distributor.
When the Chipper/Shredder is stopped for servicing, inspection, or storage, make sure the spark plug
wire is disconnected from the spark plug. Allow the machine to cool before making any inspections,
adjustments, etc.
Drain fuel from the Chipper/Shredder if it will be stored for an extended period. Disconnect the fuel line at
the carburetor inlet and drain the fuel into a fuel container. Then reconnect the fuel line. Start and run the
engine until it stops from lack of fuel. Dispose of the drained gasoline safely.
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CHIPPER/SHREDDEROPERATION
SETTINGUPFOROPERATION
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DANGER
Material can be thrown out from both feed and discharge openings.
1.
Wear safety goggles and a hat.
2.
Do not look into shredder hopper or place your head over it when the unit is running.
3.
Do not go on the discharge side of the unit or directly in front of the Chipper chute.
. WARNING
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5
ASSEMBLING THE UNIT (EC100)
ASSEMBLING THE UNIT (EC90/EC120)
1. Remove chipper body and all parts from box.
2. Locate and set aside hardware bag as well as bag containing clutch.
3. Install brush guard plate on motor with bolts from hardware bag. Install with arrows pointing up and
toward the side of chipper body with slide bolt.
4. Place 3 washers from clutch bag on to motor shaft, followed by 2.25” x 0.25” key, followed by clutch,
followed by thick retaining washer, then bolt on with bolt and small spring washer following
manufacturer-recommended torque.
5. Remove drive belt housing from chipper body.
6. Lift motor into place, wedging it onto V-belt wrapped around main drive pull.
7. Bolt down motor to outermost set of hold-down slots.
8. Before struggling, pull motor towards side with slide bolt.
9. Snug bolts until nearly tight, then tighten slide bolt to proper belt tension.
10. Complete tightening motor hold-down bolts.
11. Reinstall drive belt cover.
IMPORTANT
BEFORE ASSEMBLING THE UNIT, CHECK THE CONTENTS. NOTIFY THE SHIPPER OR DEALER
IF THERE ARE ANY PARTS MISSING OR DAMAGED PARTS.
4
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CHIPPER/SHREDDEROPERATION
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DANGER
Material can be thrown out from both feed and discharge openings.
1.
Wear safety goggles and a hat.
2.
Do not look into shredder hopper or place your head over it when the unit is running.
3.
Do not go on the discharge side of the unit or directly in front of the Chipper chute.
. WARNING
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6
1. Wear safety goggles, hearing protection, and appropriate clothing.
2. Do not look into shredder hopper or chipper intake or place your head over either
when the unit is running.
3. Do not go on the discharge side of the unit or directly in front of the Chipper chute.
View of EC100
The unit rests on rubber tires and bumpers, but should be further cushioned by setting it only on
rm, level ground. The unit may be placed on a non-combustible blanket or tarp to catch the pro-
cessed material.
Inspect the hopper before starting the engine. Reach under the belt cover, grasp and pull the belt
from left to right to ensure that the Chipper/Shredder shaft is turning freely.
Warning
5
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CHIPPING WOOD
1 Different diameters of wood can be fed through the chipper chute depending on EcoChip model
number.
• EC90 up to 2.5”
• EC100 up to 3”
• EC120 up to 4”
7
Put the thickest end of the branch into the chute. Side branches must be bent to t or lopped off.
Try to nd the right feed pressure, being careful that it is not too much! Do not over-feed the unit.
Pull back when engine slows down and wait for its speed to resume before continuing to feed
wood. The engine must maintain its speed under load in order to keep the centrifugal clutch fully
engaged. Proper feed pressure and engine speed are important for the life of the unit.
any
6
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Be very careful about what you put into the hopper. The shredder cannot handle cloth, string,
plastics, glass, rubber, rocks or paving, brick, large wood chunks, metal, thick branches and long
vines.
EC 100 Shown
8
Shredder grabs and pulls material down into the
hopper with surprising speed. Do not wear rings,
bracelets, jewelery, watches, or any other items that
could be caught by the material, drawing your hands
into the shredder. Gloves should be large enough to
slip off your hands if caught by the material.
Always shut down the engine and wait until all
movement stops before clearing the hopper or dis-
charge screen, and before removing the hopper to
remove a blockage.
NOTE: The EC100 has a separate shredding hopper.
7
CHANGINGDISCHARGESCREEN
5.
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8
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8
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IMPORTANT
(EC 100 Only)
9
Eco Chip units have
9
MAINTENANCE,ADJUSTMENTANDTROUBLESHOOTING
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5. ,IWKHHQJLQHVWLOOGRHVQRWVWDUWHYHQZLWKDQHZVSDUNSOXJDQGIUHVKJDVROLQHFRQVXOWWKHRSHUDWRUV
PDQXDOVXSSOLHG
by
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8. 'RQRWOHDYHIXHOLQWKHXQLWIRUORQJHUWKDQRQHPRQWK:KHQVWRULQJWKHXQLWGLVFRQQHFWWKHIXHOOLQH
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WARNING
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12
PTOCHIPPER/SHREDDERMAINTENANCE
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SDUWVLQIRUPDWLRQ
10
Chipper/Shredder Maintenance
EC
Do not leave fuel in the unit for an extended period. When storing the unit, disconnect the fuel line
at the carburetor inlet and drain the fuel into an approved fuel container. Reconnect the fuel line,
start the engine, and run it until it stops from lack of fuel. Dispose of the gasoline safely. Store in a
well-ventilated place, protected from humitity and weather.
Replace missing or worn parts. See the illustrated parts list for parts information.
16
ChipperShredderDecalSheetPart1
581.27445
11
17
ChipperShredderDecalSheetPart2
581.27445
12
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EC 100
Engine Driven
Chipper Shredder
13
20
%&6$PHULFD//&
1RWUK/DJRRQ$Y
3RUWODQG25
EC 100
ENGINE DRIVEN
CHIPPER SHREDDER
14
EC 90 - Chassis Components
15
ID CODE QTY DESCRIPTION ID CODE QTY DESCRIPTION
1 BIO097VD 1 MACHINE BODY 16 40100281 4 SCREW UNI 5739 M10X16
2 BIO098VD 1 FRAME 17 40100100 2 SCREW UNI 5931 M8X130
3 BIO122VD 1 HOPPER 18 40100139 2 SCREW UNI 5933 M8X25 HARDTEMPERED
4 BIO385VD 1 FRONT FLANGE 19 40100298 8 SCREW UNI 5931 M10X25
5 BIO324VD 1 PVC SHEILD LOCK 21 40300003 20 WASHER D10 UNI 6592
6 BIO377D 1 PVC SHEILD 23 40300031 9 WASHER D8X24
7 BIO311VD 1 SCREEN 24 40300002 2 WASHER D8 UNI 6592
8 BIO338D 1 FIXED KNIFE 26 40300014 6 WASHER D6X24
9 BIO555ZD 2 SILENT BLOCK SUPPORT 28 40300002 2 WASHER D8X24
10 BIO580ZD 2 WHEEL AXLE 29 SRM203ZD 2 SPACER 25,5X35X2
11 41800018 1 PLASTIC HANDLE M10 31 40200003 8 NUT M10 DIN 980
12 42900002 2 TIRE WHEEL 32 40200040 12 SELFLOCKING NUT M8 DIN 982
13 42500018 2 SILENT BLOCK 33 40200010 4 NUT ME UNI 5589
14 40100143 3 SCREW UNI 5739 M6X25 36 40200051 3 SELFLOCKING NUT M6 DIN 982
15 40100029 1 SCREW UNI 5739 M8X30 38 41300002 2 SPRING PIN D6
EC 90 - Drivetrain Components
16
ID CODE QTY DESCRIPTION ID CODE QTY DESCRIPTION
1 BIO105VD 1 SAFETY CARTER 15 BIO110D 1 CLUTCH STAR
2 BIO086VD 1 SAFETY CARTER BRACKET 16 40400019 1 SEEGER I62 UNI 7437
3 BIO327VD 1 PROTECTION FLANGE 17 41000054 1 BEARING 6007 2RS
4 BIO090ZD 1 TENSIONER 18 40400021 1 SEEGER E35 UNI 7435
5 BIO091ZD 1 PLATE WITH SCREWS 19 40100300 4 SCREW UNI 5931 M6X25
6 BIO367D 1 PULLEY 120-1B 20 40100135 1 SCREW UNI 5739 M10X100
7 BIO106D 1 COMPLETE CLUTCH 21 40100307 4 SCREW UNF 5/16X5/8
8 42800033 1 V-BELT B24 22 40100011 7 SCREW UNI 5739 M8X15
9 BIO554ZD 1 CLUTCH SPACER 23 40100309 1 SCREW UNF 5/16X1” 1/2
10 BIO369ZD 1 CLUTCH STOPPER 24 40300002 7 WASHER D8 UNI 6592
11 SRM204ZD 1 SPACER 25,5X35X6 25 40300031 5 WASHER D8X24
12 BIO590VD 1 CLUTCH BELL 26 40300013 1 WASHER D10X30
13 BIO592VD 1 CLUTCH BODY 27 40200040 4 SELF LOCKING NUT ME DIN 982
14 BIO250D 1 CLUTCH RUBBER STAR
EC 90 - Cutting Components
17
ID CODE QTY DESCRIPTION ID CODE QTY DESCRIPTION
1 BIO095VD 1 FLY WHEEL 13 40700003 1 METAL RING GUK M25X1,5
2 BIO382VD 1 FLY WHEEL FRONT FLANGE 14 40300038 1 SHIM DIN 988 40X50X1
3 BIO346D 1 KNIFE 15 40500001 2 KEY UNI 6604 8X7X35
4 BIO341D 6 FLOATING KNIFE 16 40100012 4 SCREW UNI 5739 M10X30
5 BIO335D 4 FLOATING KNIFE SPACER 17 40100217 1 SCREW UNI 5933 M10X20
6 BIO332D 2 FLOATING KNIFE PIN 18 40100139 3 SCREW UNI 5933 M8X25 HARD TEMPERED
7 BIO330D 1 SHAFT 19 40100244 4 SCREW UNI 5933 M10X25
8 SRM052D 1 HUB 20 40100299 1 SCREW UNI 5931 M8X45
9 SRM192D 1 SPACER 21 40300011 1 WASHER D8 UNI 9195
10 BIO333D 1 SPACER 22 40300006 4 WASHER D16 UNI 6592
11 41000012 2 SCREW UNI 5739 M10X30 23 40300003 4 WASHER D10 UNI 6592
12 SRM203ZD 2 SPACER 25,5X35X2 24 40200038 4 SELF LOCKING NUT M10 DIN 982
EC 120 - Chassis Components
18
ID CODE QTY DESCRIPTION ID CODE QTY DESCRIPTION
1 BIO101VD 1 MACHINE BODY 21 40100043 10 SCREW UNI 5739 M10X25
2 BIO102VD 1 DISCHARGE TUBE 23 40100077 6 SCREW UNI 5739 M8X20
3 BIO104VD 1 DISCHARGE DEFLECTOR 24 40100024 2 SCREW UNI 5737 M10X140
4 BIO098VD 1 FRAME 25 40100139 6 SCREW UNI 5933 M8X25 HARDTEMPERED
5 BIO601VD 1 FRONT FLANGE 26 40100298 8 SCREW UNI 5931 M10X25
6 BIO123VD 1 HOPPER 27 40100281 2 SCREW UNI 5739 M10X16
7 BIO125VD 1 HOPPER FLANGE 28 40300003 22 WASHER D10 UNI 6592
8 BIO124VD 1 HANDLE 30 SRM203ZD 2 SPACER 25,5X35X2
9 BIO537VD 1 SIDE COVER 32 40300014 4 WASHER D6X24
10 BIO103VD 1 SCREEN 33 40300013 10 WASHER D10X30
11 BIO557D 2 FIXED KNIFE 34 40300031 21 WASHER D8X24
12 BIO404D 1 PVC SHEILD 39 40300002 18 WASHER D8 UNI 6592
13 BIO580ZD 2 WHEEL AXLE 41 40200040 20 SELFLOCKING NUT M8 DIN 982
14 42900002 2 TIRE WHEEL 42 40200003 8 NUT M10 DIN 980
15 42500018 2 SILENT BLOCH 43 40200002 10 NUT M8 DIN 980
16 BIO555ZD 2 SILENT BLOCK SUPPORT 44 40200038 2 SELFLOCKING NUT M10 DIN 982
17 BIO563ZD 2 BUSH 45 40200051 4 SELFLOCKING NUT M6 DIN 982
18 BIO126D 2 SPRING PIN 46 41300002 2 SPRING PIN D6
19 40100032 4 SCREW UNI 5739 M6X20 47 42200005 1 KNOB M10
20 40100030 2 SCREW UNI 5739 M10X20
EC 120 - Drivetrain Components
19
ID CODE QTY DESCRIPTION ID CODE QTY DESCRIPTION
1 BIO107VD 1 SAFETY CARTER 17 41000054 1 BEARING 6007 2RS
2 BIO108VD 1 SAFETY CARTER BRACKET 18 40400021 1 SEEGER E35 UNI 7435
3 BIO578VD 1 PROTECTION FLANGE 19 40100300 4 SCREW UNI 5931 M6X25
4 BIO588VD 1 COUNTERWEIGHT 20 40100023 2 SCREW UNI 5739 M12X40
5 BIO094ZD 1 PLATE WITH SCREWS 21 40100307 4 SCREW UNF 5/16X5/8
6 BIO093ZD 1 TENSIONER 22 40100135 1 SCREW UNI 5739 M10X100
7 42800035 1 V-BELT B25 23 40100011 3 SCREW UNI 5739 M8X15
8 BIO109D 1 COMPLETE CLUTCH 24 40100310 1 SCREW UNF 3/8X1”
9 SRM196D 1 PULLEY 180-1B 25 40300003 1 WASHER D10 UNI 6592
10 BIO349ZD 1 CLUTCH STOPPER 26 40300002 2 WASHER D8 UNI 6592
11 SRM203ZD 2 SPACER 25,5X35X2 27 40300031 3 WASHER D8X24
12 BIO590VD 1 CLUTCH BELL 28 40300013 4 WASHER D10X30
13 BIO591VD 1 CLUTCH BODY 31 40300045 4 WASHER D12X36
14 BIO250D 1 CLUTCH RUBBER STAR 32 40200006 2 NUT M12 DIN 980
15 BIO110D 1 CLUTCH STAR 33 40200038 4 SELFLOCKING NUT M10 DIN 982
16 40400019 1 SEEGER I62 UNI 7437
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2
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