Econo Lift 4500 User manual

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# V-Hull & Pontoon
Parts, Assembly and Installation Guide
ECONO LIFT
Boat Hoist
800-524-7161 • 573-346-7161
www.econolift.com
“e Obvious Choice”
Design and online document services by Swanraiser Graphics 4500-R1-1112

Thank You for Choosing Econo Lift!
Please take a moment to read and
understand this simple guide.
Since 1984, Econo Lift has been providing quality boat lifts at a fair price. We strive to treat our cus-
tomers the same way we would expect to be treated if we were buying a boat lift. Let us add you to our
Nationwide list of satisfied customers, you’ll be glad you did!.
Econo Lift uses only the highest quality materials in its boat hoists. We use a totally enclosed polyeth-
ylene tank for more stability in open or high traffic water situations and durable, completely galvanized
metal parts. That’s why the Econo Lift boat hoist is the most dependable, yet affordable boat hoist avail-
able today. We also offer a rough water kit that minimizes lift movement in your dock to help aid the life
and reduce the noise of your lift. Also available is a front mounted lift where attaching to the sides of the
boat slip is not possible. From PWC’s to Cruisers, Econo Lift can keep it up for you!
Toll Free: 800-524-7161
Local: 573-346-7161
Web: www.econolift.com
E-Mail: [email protected]
About Us
© 2012 Econo Lift Boat Hoist
Contact Us
ECONO LIFT Boat Hoist
P.O. Box 377
Camdenton, Mo 65020
Index
Warnings & Precautions .......................................................................... 3
V-Hull Parts Reference Drawing ............................................................. 4
Pontoon Parts Reference Drawing .......................................................... 5
V-Hull Parts Reference Table .................................................................. 6
Pontoon Parts Reference Table ............................................................... 7
Required Tools & Hardware Lists .......................................................... 8
Assembly Instructions .............................................................................. 9
Installation Instructions .......................................................................... 10 - 11
2

IMPORTANT SAFETY RULES
Read, understand and follow all rules and instructions carefully before
assembling, installing or using your Econo Lift Boat Hoist.
• To reduce the risk of injury, do not permit children to use this product. Children must stay away from this
product and electrical cords.
• Assembly, installation and operation by adults only.
• Risk of electric shock. Connect only to a grounding type receptacle, this product is provided with a ground
fault circuit interrupter. If replacement of the plug or cord is needed, use only identical replacement parts.
• Always unplug this product from the electrical outlet before removing, cleaning, servicing or making any
adjustment to the product.
• The unit is provided with a ground-fault circuit interrupter (GFCI). To test the GFCI, push the test button.
The GFCI should interrupt power. Push the reset button, power should be restored. If the GFCI fails to operate
in this manner. The GFCI is defective. lf the GFCI interrupts power to the Control Unit without the test but-
ton being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this
Control Unit. Disconnect the Control Unit and have the problem corrected by a qualified service representative
before using.
• Do not bury the electrical cord. Locate the cord where it will not be damaged by lawn mowers, hedge trim-
mers and other equipment.
• To reduce the risk of electric shock, replace a damaged cord immediately. Use a qualified electrician to re-
place the cord
• To reduce the risk of electric shock, do not use extension cords, timers, plug adaptors or converter plugs to
connect unit to electric supply; provide a properly located outlet.
• Do not attempt to plug in or unplug this product while standing in water or when your hands are wet.
• Do not use an appliance leakage current interrupter (ALCI) in place of a GFCI since the ALCI will not protect
people.
• Do not operate this product when boat is occupied.
• Do not exceed the weight limit this product was designed to lift.
• To reduce the risk of entrapment hazard, never operate boat hoist if components are loose, broken, cracked,
damaged or missing. Replace loose, broken, damaged, cracked or missing components immediately.
• Never play or swim near boat hoist. Your body or hair may be trapped causing permanent injury or drowning.
• To prevent equipment damage and risk of injury, always turn Control Unit off and close safety valve before
servicing boat hoist or leaving boat on hoist for an extended period.
• Hazardous Pressure. Improper tank safety valve assembly could cause the safety valve to blow off and cause
serious injury, property damage or death.
• This product is intended to be used only for the purposes described in the manual!
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE,
ELECTRIC SHOCK, ENTANGLEMENT OR OTHER SERIOUS INJURY OR DEATH.
This product is for use with V-Hull or Pontoon Boats only. Do not use with other hull designs
without consulting a qualified Econo Lift service representative.
These product warnings, instructions and safety rules provided with the product represent some com-
mon risks of water recreation devices and equipment and do not cover all instances of risk and danger.
Please use common sense and good judgement when involved with any water activity.
! WARNING!
! CAUTION!
© 2012 Econo Lift Boat Hoist
3

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# V-Hull Parts Reference Drawing
Before assembling your boat hoist, please take a few minutes
to check the contents and become familiar with all the parts.
4

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# Pontoon Parts Reference Drawing
Before assembling your boat hoist, please take a few minutes
to check the contents and become familiar with all the parts.
5

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# V-Hull Parts Reference Table
Before assembling your boat hoist, please take a few minutes
to check the contents and become familiar with all the parts.
1
2
3
4
5R
5L
6
7
8
9
10
11
12
12B
13
14
15
16
17
18
19
20
21
22
23
Frame
Tank
Safety Valve Assembly
J- Bracket
Lift Arm Right
Lift Arm Left
Tie Pipe
Stabilizer Bar
Lift Arm Bushing
Dock Mounting Bracket
Set Bolt
Sheer Bolt & Nut
End Bunk Bracket
Middle Bunk Bracket
Bunk Swivel
Bunk Board
Frame Retainer Assembly
Stabilizer Bar Bushing Assembly
Dock Bracket Bushing Assembly
Bunk Swivel Bolt & Nut
Bunk Bracket Bolt & Nut
J-Bracket Bolt & Nut
Control Unit
10' Hose
Hose Clamp
1
1
1
8
2
2
2
2
4
4
8
4
4
4
8
2
4
4
4
8
16
4
1
1
2
Part Number Quantity
Part Description
6

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# Pontoon Parts Reference Table
Before assembling your boat hoist, please take a few minutes
to check the contents and become familiar with all the parts.
1
2
3P
4
5R
5L
6
7
8
9
10
11
12P
12PB
14P
15
16
17
18
19
20
21
22
23
Frame
Tank
Safety Valve Assembly
J- Bracket
Lift Arm Right
Lift Arm Left
Tie Pipe
Stabilizer Bar
Lift Arm Bushing
Dock Mounting Bracket
Set Bolt
Sheer Bolt & Nut
End Bunk Bracket
Middle Bunk Bracket
Bunk Board
Frame Retainer Assembly
Stabilizer Bar Bushing Assembly
Dock Bracket Bushing Assembly
Bunk Board Bolt & Nut
Bunk Bracket Bolt & Nut
J-Bracket Bolt & Nut
Control Unit
10' Hose
Hose Clamp
1
1
1
8
2
2
2
2
4
4
8
4
4
2
4
4
4
4
12
6
4
1
1
2
Part Number Quantity
Part Description
7

© 2012 Econo Lift Boat Hoist
TOOL LIST:
9/16" wrench & socket
1/2 " wrench & socket
3/4 wrench & socket
Two 15/16 " wrenches
17/16 " wrench
5/16 " nut driver
11/8 " hole saw
3/8 " drill bit
1/2 " drive drill
impact wrench
hammer
water proof sealant
tape measure
BOLT AND HARDWARE LIST:
20- 3/8 " x 3" bolts (A). 4 - 15/16 " x 31/2 " bolt (E)
4 - 1/2 " x 31/2 " bolts (B). 20 - 3/8 " lock nuts (F)
8 - 1/2 "x1" bolts (C). 4 - 1/2 " lock nuts (G)
4 - Bushing Retainers (D). 8 - 1/2 " washers (H)
4 - 15/16 " locking nuts 4 - 15/16 " washers
2 - #20 hose clamps 1 - flange
1 - gasket 4 - 1/4 " x1" SS bolts
1 - safety valve 4 - 31/2 " arm bushings
10' - hose 1 - control unit
4 - lower pivot point bushing ass.
1 - safety valve extension pipe (pontoon only)
Econo Lift 4500# & 6500# V-Hull & Pontoon
Assembly & Installation Instructions
IMPORTANT: Never place any part of your body between the lift arms and
frame as serious or deadly injury could result. Do not attempt assembly or installation
without the help of at least one other person.
!
8
ASSEMBLY
Please Note: Numbers inside parentheses ( ) refer to part number, not quantity.
Step 1. Place frame (1) on tank (2). The rear of the frame will be closer to the rear of
the tank than the front of the frame to the front of the tank.
Step 2. You will need 8 J-Brackets for 4500# or 10 J-Brackets for 6500# (4) and 4-or 5
3/8x3” bolts (A) with lock nuts to attach the frame (1) to the tank (2). Hook J-Brackets
over frame and under tank and connect with the bolts provided. On 6500# lift place 5th
set of brackets on rear center. Tighten bolts until the J-Brackets start to flex. DO NOT
OVER TIGHTEN!
Step 3. Slide Tie pipe (6) through sleeve on frame so both Tie pipes are centered. Slide
the right side Arms (5R) on to Tie pipe (6) and left side Arms (5L) onto Tie pipe until
they meet in the middle. To determine left from right picture sitting in the boat driving in
the slip (well).

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# V-Hull & Pontoon
Assembly & Installation Instructions
ASSEMBLY
Step 4. V-HULL ONLY Place Bunks (14) on frame (1) with Swivels (13) facing up.
Place End Bunk Brackets (12) on swivel on each end of board using 3/8 " x 3" bolts (A).
Please note that End Bunk Brackets are longer. Place Middle Bunk Brackets (12B)
on remaining swivels. Turn Boards and Brackets over so that the Bunk Brackets are
directly over frame. Fasten End Bunk Brackets to frame with 3/8 " x 3" bolts (A). These
bolts go though the End Bunk Brackets and under Frame to obtain a clamping fit.
Tighten until snug. Fasten only the center Middle Bunk Brackets to frame by drilling
through frame and bolting with 3/8 " x 3" bolts. When completed bunks should lean
towards center of lift.
Step 4a. PONTOON ONLY Pontoon Bunk Brackets (12P & 12PB) are installed by
placing boards on frame and drilling boards over frame in the front, back, and middle.
This will help line up brackets with frame. Bolt boards to brackets. Mount End Bunk
Brackets to frame with 3/8 " x 3" bolts (A). Please note that End Bunk Brackets are
longer. These bolts go though the End Bunk Brackets and under Frame to obtain a
clamping fit. Tighten until snug. Fasten the Middle Bunk Brackets to frame by drilling
through frame and bolting with 3/8 " x 3" bolts. When completed bunks should lean
towards center of lift.
Step 5. Attach Stabilizer Bars (7) to Arms (5R & 5L) with 1/2 " x 31/2 " bolts (B) as shown
in diagram. Tighten bolts until snug, and then back off 1/8 turn so part will rotate.
Step 6. Place 8 - 1/2 " x 1" bolts (C) into Arms as shown. Also place 4- Frame Retainers
(15) on each Arm inside of frame next to Lift Arm Bushing (8). If transporting lift after
assembly it may be a good idea to tighten these retainers to avoid having Arms slide out
when under way.
IMPORTANT: Never place any part of your body between the lift arms and
frame as serious or deadly injury could result. Do not attempt assembly or installation
without the help of at least one other person.
!
9

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# V-Hull & Pontoon
Assembly & Installation Instructions
INSTALLATION
Step 1. Before installing an Econo Lift you should first determine the length of the boat
and the length of the boat slip it is going in. This will help decide where the lift will be
positioned in the slip. When measuring a boat start at the transom and measure to the
bow. Do not include the swim platform in this measurement, molded or otherwise.
Step 2. The key to locating a lift in a slip or well is to keep in mind that you are trying
to balance the boat on the lift so that the weight is evenly distributed. As a rule with
a v-hulled boat you want the transom of the boat even with the rear of the lift. With a
pontoon however there may be 2 to 3 feet of the boat off the back of the lift to make the
lift set level. Unfortunately in this case the best teacher is experience. The rule of thumb
is if the boat is 20' go back 20' from the front of the dock to the back dock bracket. This
should work from 20' on down. With longer boats you may have to have some of boat
off the back of the lift. If you can tell us the length, type, brand of boat and slip size we
can usually advise you where to locate the lift in the slip.
Step 3. After you determine where you want to locate the back dock bracket measure
from the rear of the back dock bracket 118” (166”) to the rear of the front dock bracket.
This will put the dock brackets on 118” (166”) centers. Attach the dock brackets to
dock at the closest point to water level as possible. It is always best to drill through the
dock bracket and the dock and attach with no smaller than a 3/8” bolt. Step 3 continued.
Attach the top of the dock bracket either in the top with the holes provided or drill your
own in the side as close to the top of the bracket as possible with no less than 2-3/8”
bolts. All 4 dock brackets should be attached in this manner.
Step 4. Now you are ready to connect the arms to the dock brackets using the lower pivot
point bushing assembly 5/8 " bolts, nuts and washer provided. Tighten all four bolts.
Step 5. Next center the lift in the well by sliding the frame on the arms until the frame
is an equal distance from the dock on both sides. To hold the frame centered slide the
retainers on the arms against the bushings in the frame that the arms slide through and
tighten all four retainers
IMPORTANT: Never place any part of your body between the lift arms and
frame as serious or deadly injury could result. Do not attempt assembly or installation
without the help of at least one other person.
!
10

© 2012 Econo Lift Boat Hoist
Econo Lift 4500# & 6500# V-Hull & Pontoon
Assembly & Installation Instructions
INSTALLATION
Step 6. Now level the lift using the water as a level. You can step on or bounce the
lift down as needed to level it out. Hold lift level by tightening the  bolts in arms
first in back then in front. This will hold the lift level until the arms are drilled.
Each arm MUST have a hole drilled between the set bolts (1/2 " x 1") and a 3/8 " x
3", (3/8 " x 31/2 " on 6500#), bolt placed in arm with a nut securing bolt in the arm.
Step 7. If you did not attach bunks to lift during assembly now is the time. After bunks
are on lift, adjust them to match the bottom of the boat or pontoon whichever the case
may be. The best way, of course, is to measure off the boat. If the boat is not available
measure from the side of the frame to the center of the bracket 18" in the back and 19"
in the front for a runabout or proper centers for your pontoon.
Step 8. If you waited to mount valve in tank at the dock do so now. Mount flange and
gasket to tank on desired side with 4 -1/4 " x 1" stainless steel bolts. Tighten until snug.
Drill 11/4 " hole in tank using flange as guide. Put sealant on valve assembly and screw
into flange. Do not over tighten. Put hose on top of valve with sealant and #20 hose
clamp, tighten securely. Submerge lift and cut hose to fit on lift control unit. Attach hose
to control unit using sealant and hose clamp, mount control unit on deck.
Step 9. Pull boat in slip over lift. Hold boat away from front of dock about 12 to 18
inches. Turn control unit on and turn handle to the raise lower position. Be sure to turn
handle as far counter clockwise as possible when raising and lowering the lift. As lift
comes up it will travel forward in the boat slip so watch the front of the boat to make
sure it does not hit dock when coming up. When lift is to desired height or tank is full of
air, turn handle 1/4 turn to left (clockwise) and turn off motor. Turn safety valve at tank
off when leaving for an extended period of time.
IMPORTANT: Never place any part of your body between the lift arms and
frame as serious or deadly injury could result. Do not attempt assembly or installation
without the help of at least one other person.
!
IMPORTANT: DO NOT PUT BOAT ON LIFT
BEFORE DRILLING AND BOLTING ARMS!
Serious damage and/or injury may result!
STOP
11