Edco TMS-10 Assembly instructions

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Page 1
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Operator’s Instruction Manual
TMS-10
10” Electric Powered Masonry Saw
Shownwithoptional
Stand

Printed in USA
© 2004 TVW
Page 2
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
READ AND UNDERSTAND THE OPERATORS INSTRUCTION MANUAL THOROUGHLY
BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Death or serious injury could occur if this machine is used improperly.
Extreme care must be taken when operating electric
models with water present: Ensure power cord is prop-
erly grounded, is attached to a Ground-Fault-Interrupter
(GFI) outlet, and is undamaged.
•Check all electrical cables - be sure connections are tight and
cable is continuous and in good condition. Be sure cable is
correctly rated for both the operating current and voltage of this
equipment.
•Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. Check with qualified electri-
cian or service person if there is any doubt as to whether the
outlet is properly grounded. Adhere to all local codes and ordi-
nances.
• NOTE: In the event of a malfunction or breakdown, grounding
provides a path of least resistance for the electric current to
dissipate. The motor is equipped with a grounded plug and
must be connected to an outlet that is properly installed and
properly grounded. DO NOT modify the plug provided on the
motor. If the plug does not fit the outlet have a qualified electri-
cian install the proper receptacle.
•Switch motor OFF before disconnecting power.
•Engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm.
•Gasoline is extremely flammable and poisonous.
It should only be dispensed in well ventilated areas,
and with a cool engine.
•Small gasoline engines produce high concentrations of car-
bon monoxide (CO) example: a 5 HP 4 cycle engine operation
in an enclosed 100,000 cu. ft. area with only one change of air
per hour is capable of providing deadly concentrations of CO
in less than fifteen minutes. Five changes of air in the same
area will produce noxious fumes in less than 30 minutes.
Gasoline or propane powered equipment should not be used
in enclosed or partially enclosed areas. Symptoms of CO poi-
soning include, headache, nausea, weakness, dizziness,
visual problems and loss of consciousness. If symptoms oc-
cur - get into fresh air and seek medical attention immediately.
SAFETY
MESSAGES SAFETY MESSAGES
Indicates an imminent hazard which, if not
avoided, will result in death or serious injury.
Indicates an imminent hazard which, if not
avoided, can result in death or serious injury.
Indicates hazards which, if not avoided, could
result in serious injury and or damage to the
equipment.
•Safety Instructions are proceeded by a graphic alert symbol of
DANGER,WARNING,orCAUTION.
ELECTRICAL POWERED EQUIPMENT
GASOLINE/PROPANE POWERED EQUIPMENT
•Equipment should only be operated by trained personnel in
good physical condition and mental health (not fatigued). The
operator and maintenance personnel must be physically able
to handle the bulk weight and power of this equipment.
•This is a one person tool. Maintain a safe operating distance to
other personnel. It is the operators’ responsibility to keep
other people (workers, pedestrians, bystanders, etc.) away
during operation. Block off the work area in all directions with
roping, safety netting, etc. for a safe distance. Failure to do so
may result in others being injured by flying debris or exposing
them to harmful dust and noise.
•This equipment is intended for commercial use only.
•For the operator’s safety and the safety of others, always keep
all guards in place during operation.
•Never let equipment run unattended.
•Personal Protection Equipment and proper safety attire must
be worn when operating this machinery. The operator must
wear approved safety equipment appropriate for the job such
as hard hat and safety shoes when conditions require. Hear-
ing protection MUST be used (operational noise levels of this
equipment may exceed 90db). Eye protection MUST be worn at
all times.
Keep body parts and loose clothing away from moving
parts. Failure to do so could result in dismemberment
or death.
•Do not modify the machine.
•Stop motor/engine when adjusting or servicing this equipment.
Maintain a safe operating distance from flammable
materials. Sparks from the cutting-action of this ma-
chine can ignite flammable materials or vapors.
GENERAL INSTRUCTIONS
DUST WARNING
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activi-
ties contains chemicals known to cause can-
cer, birth defects, or other reproductive harm.
Some examples of these chemicals are:
•Lead from lead-based paints, and
•Crystalline silica from bricks and concrete and other
masonry products.
Your risk of exposure to these chemicals varies depending
on how often you do this type of work. To reduce your risk:
work in a well ventilated area, use a dust control system,
such as an industrial-style vacuum, and wear approved per-
sonal safety equipment, such as a dust/particle respirator
designed to filter out microscopic particles.
•Do not disconnect power by pulling cord. To disconnect, grasp
the plug, not the cord.
•Unplug power cord at the machine when not in use and before
servicing.

Printed in USA
TVW ©2004
Page 3
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Equipment Instruction Manual
EDCO TMS-10
HOW TO ORDER REPAIR PARTS
To insure product safety and reliability, always use genuine EDCO replace-
mentpartswhenmakingrepairstotheequipment.
When ordering parts, please specify the MODEL and SERIAL NUMBER of
the machine as given on the NAMEPLATE. In addition, give part number,
description and quantity as listed on the parts list.
Pleasenote:Due to improvementsandchanges in theequipmenttheillustra-
tionsshownmaybedifferentfromtheactualmachine.
Toll Free: Voice1-800-638-3326 •Fax[phone]
Figure1
Section Page Number
Table of Contents
Safety....... .....................................................................................................................2
Specifications..................................................................................................................3
Safety Guidelines............................................................................................................4
Operating Instructions....................................................................................................5-8
Maintenance...................................................................................................................9-10
Maintenance Schedule....................................................................................................11
LimitedEquipementWarranty................................................................................................12
Note: DimensionsandSpecificationsfor theTMS-10
areapproximateandsubjecttochange.
Shownwithoptional
“FoldingTable”
22 lbs 10kg
50 1/2” 129cm
34” 86cm
29 1/4” 75cm
21 1/4” 54cm
20 3/4” 53cm
Height
Width
Length
Weight
211/4”
203/4”
34”
96 lbs
54cm
53cm
86cm
44kg
OverallDimensions
withoutoptionalstand

Printed in USA
© 2004 TVW
Page 4
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Safety Guidelines
Eye and ear protection must be worn at all times while the TMS-10 is in use. During normal operation,
soundpressurelevelsexceed92dBA. UseonlyANSIapprovedsafetyglasses to help prevent eye
injury. Everyday eyeglasses have only impact resistant lenses; they are NOT safety glasses.
Operatormustwearappropriateclothingandfootwear. Donot wear loose clothing or jewelry that can
gettangledinmovingparts. Footwear should provide sure footing and protection fromdebristhatmay
be dropped. Take steps to be sure hair will not be caught in moving parts. If necessary, tie it back.
Disconnectthepowerplugbeforeperforming any service on the machine. (Figure2,ItemK)
• When loading or unloading the saw, use caution. Make sure rolling table is locked so that the blade will not be
damaged. (Figure 4, Item Q) Do not move the saw while the motor is running.
ThisTMS-10electricpoweredsawisdesignedto be used in areas where electrical power is available.
This machine is designed to cut interlocking pavers, retaining wall block and brick. The work piece must be placed on
the rolling table surface and the table used to move the work piece to the blade. Cut only in a straight
line. Do not force or twist the work piece into the blade. Personal injury or damage to the equipment or
bladecan result.
• Never exceed the maximum operating speed of the blade. Match the blade speed rating with the
arborshaftspeed. (See page 7)
• Neverleave thesawrunningunattended.
•Neveroperatethissawundertheinfluenceofdrugs,alcoholorwhentakingmedicationsthatimpairthesensesor
reactions, or when excessively tired or under stress.
• Make sure all safety decals can be clearly read and understood. Replace damaged or missing decals immediately.
Safetywarningsandguidelines do not bythemselves eliminatedanger.
Theyarenot given as substitutesfor properaccidentpreventionproceduresand good judgement.
Read and understand this Operator’s Instruction Manual,
and the Engine Manufacturer’s Owner’s Manual
before operating this equipment.
Death of serious injury can result if this machine is used improperly.

Printed in USA
TVW ©2004
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E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Operating Instructions
Consult the MotorManufacturer’sOwner’sManualfor information onspecific models.
P. Belt Guard
Q. RollingTable
R. WaterPump Tube
Note:Submersiblewater
pumpnotshown.
Figure4
L. Electric Motor
M. Water Pump Outlet
N. BladeGuard
O. BeatGuard
Note:Item“M”isdesignedfor
waterpumpuseonly. Damage
may occur if used to power
otherdevices.
Figure3
A. BeltGuard
B. Electric Motor
C. On/OffSwitch
D. BladeGuard
E. DiamondBlade
F. Water Tray
G. RollingTable Wheels
H. RollingTable
I. HeadLockingHandle
J. SplashGuard
K. PowerCord
Figure2
ABC
D
E
F
K
G
H
JI
N
L
M
O
P
R
Q

Printed in USA
© 2004 TVW
Page 6
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Turn motor switch to on position -- listen for motor to reach operating speed. DO NOT use machine if motor hums or
doesnotreachoperatingspeedwithinafewseconds.
Motor hum is a malfunction that may be caused by:
1. Insufficientvoltage
2. Motorimproperlywired
3. Internalmotorproblems
4. Blade jam
5. Overtensionedbelt
6. Damagedmotorcoolingfan guard
Electric motor burnout is usually due to incorrect operation. Some common causes are feeding material too fast
causingthebladetojam,insufficientvoltagefrom power supply,undersizedorexcessivelengthofextensioncord.
When cutting masonry products - it is important that the blade cut at its maximum recommended speed (R.P.M.) - Do
notforceorjamblade-thiswillcausemotortooverheat,tripoverloaddevice,ormotorburnout.
When using diamond blades always keep water supply above minimum level to insure that blade is running cool. Use
properbladeformaterialtobecut.
Properbladespeed is between 2400 RPM (1 HP) and 3400 RPM (1 1/2 HP)motor.
Since blades made by different manufacturers act differently - do not expect to get the same results from each blade.
Ruleofthumb: Hardmaterialsrequiresoftblades. Softmaterialsrequirehardblades. Checkmanufacturesspecifica-
tions on blade and be sure it corresponds with the material you will be cutting.
For wet cutting:
- Fill tray with clean water (approximately 1 1/2” deep or 3.5 gallons)
- Connect submersible pump into special pump outlet on motor.
- Keep tray clean and do not allow pump to run dry by becoming jammed with dust or cuttings.
- BE SURE THATADEQUATE WATER REACHES THE BLADE
- Check hoses, valves, etc.
- Clean screen on water pump.
- Water flow can be adjusted using clamps on water supply hose.
Operation

Printed in USA
TVW ©2004
Page 7
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Before Starting:
•Readandunderstandtheinstructionssuppliedbythemotor manufacturer.
• Familiarizeyourselfwithallsawcontrols.(Figures2-4)
• Visually inspect the entire machine for damage or wear. Remove excess dirt or debris. Check that all nuts, bolts and
screwsaretightened. Check forproperalignment of movingparts,possiblebinding of movingparts,breakage of parts,
loosemountingbrackets,and any other condition that might affect operation.
• Inspect diamond blade and arbor shaft. Check blades for cracks, loose segments, worn or out-of-round arbor holes.
Donotusewarped, twisted, out-of-balance blades or any bladeofquestionablecondition.(Figure7)
• Ifwetcutting,fillthewater tray with water.Thewaterpumprecyclesthewaterfromthe tray, plug thedrainholeandbe
sure the water is circulating from the tray to the water pump. Clean water pump daily using at least 5 gallons of clean
water.
• If wet cutting, with an external source of water, such as a water barrel, open the drain plug in the water tray and make
sure the water has somewhere to go that is clear of the working area. One option is to hook up a second water hose.
(Figure6)
Figure6
Figure5
BladeDiameter
ArborShaft Diameter
MaxCuttingDepth
ArborSpeed
10inches
5/8”
33/4”
1 HP - 2400 RPM
1 1/2 HP - 3400 RPM
UseDiamondBlades Only

Printed in USA
© 2004 TVW
Page 8
E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Starting the Saw:
• Be sure blade is clear of item to be cut.
• Be sure cutting head is secured in cutting position.
• Turnmotorpowerswitchtoonpositionandobservethat motor comes to full speed before continuing.
Cutting:
• Place work piece on rolling table against the backstop and use the rolling table to move the work piece to the
blade. Do not strain the engine while cutting or jam work piece into the blade. Do not twist the work piece while
cutting.
• Donotreachunderneathoraround work piece while the blade is rotating.
• Keep stable footing at all times while cutting.
• Keep hair, clothing, fingers and all body parts away from the blade and any other moving parts.
• For wet cutting, maintain an adequate supply of water to cool the blade.
Note: If using the water pump, clean water must be run through the pump daily to avoid build up in the pump.
• When you have finished cutting, stop the motor by turning the motor power switch to the OFF
position. Donotleavethesaw running unattended.
•Cleandustanddebris from entire machine.
PossibleDiamondBlade Problems
Figure7
Refertothe
RxforDiamond Blades
formore detailedinformation
ondiamondblades.
IMPORTANT REMINDER: This machine is designed to use diamond blades to cut tile, and masonry
products. Do not use it to cut anything else.

Printed in USA
TVW ©2004
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E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Changing the Blade:
• Inspect thenew bladethoroughly beforeinstalling. Check forcracks, wornor out-of-roundarbor holes. Referto the
RxforDiamondBlades pamphlet provided with your blade for more detailed information oninspectingblades. Besure
thebladeisappropriateforthejobandmatchesthearborspeedandmountingconfigurationonthissaw.(Seepage7)
TheTMS-10wasdesignedto be used with diamond saw blades
Step One:
Removepower plugfrompowersource.
Pull the rolling table all the way to the front of the machine.
Adjust and lock the blade/blade guard assembly into a comfortable working position as
shownin(Figure8).
Step Two:
Removebolt and blade cap using a SAE
9/16”wrench(Figures 9 & 10) Carefully
removeoldblade. Inspect arborshaft,
backingplateand blade guard while
blade is off. Clean if dirty or replace if
damagedor worn.
Step Three:
Lookfor“directionofrotation”markings on the blade.
(Usuallyanarrowstampedontheblade.)Placenewbladeon
thearborshaftverifyingthatonceinstalledthemarkingsonthe
bladefollowtheproperdirection of rotation.(Figures11 & 12)
Reinstall blade cap and tighten bolt using a SAE 9/16” wrench.
Repeatstep#1,repositionbladeguardassemblyandtighten.
Reconnectpower plug.
Maintenance
Disconnect power plug lead before performing
any maintenance on this machine.
ConsulttheMotor Manufacturer’s Owner’sManualformoredetailed motor maintenanceinstructions.
Figure8
Figure10
Figure9
Figure11
Figure12

Printed in USA
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E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Belt Adjustment and Replacement:
• Periodically check to be sure the belt is undamaged and that it is at the proper tension. A slipping belt will overheat
causingthecutting speed to vary, shorteningthelifeofthe belt. An over-tensioned beltwillshortenthelife of the belt &
bearings.
• On new equipment and after installing a new belt, be certain to re-tension the belt after the first 4 hours of use. A
new belt is stiff and requires a break in period. Abelt that becomes loose could slip and/or overheat.
• Adamaged, stretched or excessively worn belt should be replaced with a new belt immediately.
IMPORTANT:Abelt must be replaced if it is showing wear.
A straight edge is a good tool to use to be certain
sheavesare properlyaligned.(Figure14)
Totensionorreplacebeltloosenmotor
assembly mounting bolts (4) circled
(Figure 15) and slide the motor assembly
forward or back until belt is at proper
tensionorlooseenough to remove belt.
Tightenmotorassemblymountingbolts.
NOTE:Insure motorandarbor sheaves
arelinedupaccordingto previous step.
Clean Wheels on Rolling Table:
During daily visual inspection, check to be sure the wheels on the rolling
table move smoothly and that there is no debris in the wheel tracks. If dirt is
found in the wheel tracks remove it and clean wheels at this time. (Figure 16)
Nolubricationisnecessaryforthe wheels. Replace damaged or worn
wheels.
Figure14
Referto(Figure13)toremove the belt cover for belttensioningor
replacement:
1. Remove lock nuts 2 each “A” & “B”.
2. Remove head locking handle and bracket “C” & “D”.
3. Note:Keeptrackofwherehardwaregoesforreassembly.
4. Removeanyspacersorotherloosehardwarenecessaryto
access the belt guard.
4. Remove 2 each bolts and lock washers “E” from belt guard.
5. Removebeltguard“F”.
6. Refer to next two steps to tension or replace belt.
Rollingtablewheels
Figure16
B
A
Figure13
C
D
E
F
Figure15
Motor
Mounting
Bolts
Rear View

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E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
Maintenance Schedule
Thisis for a quick reference to theinformationsupplied in the Maintenance portion of thismanual.
Repairs are to be
done by authorized
EDCODEALERS only.
Read and follow instructions
in the Engine Manufacturer’s
Manual
Daily
Before
Operation
After
Operation
AsRequired
Visually Inspect Entire
Machine andHardware
InspectGuards
InspectBladeand
ArborShaft
Clean/ReplaceWheels
onRollingTable
Inspect Belt
CleanDustand
DirtOffMachine
Follow
Manufacturer’s
Maintenance
Instructions
X
X
X
X
X
X
CleanWaterPump
Screen X

Printed in USA
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E-TMS10-I-0504
100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA
Phone [phone] • 1-800-638-3326
Fax [phone] • 1-800-447-3326
Website: www.edcoinc.com • Email: [email protected]
USE ONLY GENUINE EDCO PARTS AND ACCESSORIES
For your own safety, the safety of others and the life of your machine
LIMITED EQUIPMENT WARRANTY
Equipment Development Company, Inc. herein re-
ferredto asEDCO warrantsthat eachnew unitmanu-
factured by EDCO to be free from defects in material
and workmanship in normal use and service for a pe-
riod of (1) one year (except in the case of the cutter
drumassembly onall model concreteasphalt planes,
in which case the warranty period shall be 90 days)
from date of shipment to the original buyer or equip-
ment rental center owner.
EDCO will, at its option, repair or replace, at the
EDCO factory or at a point designated by EDCO any
part, which shall appear to the satisfaction of EDCO
inspectionto havebeen defective inmaterial or work-
manship.
Thiswarranty, does notapply tofailure occurring asa
result of abuse, misuse, negligent repairs, corrosion,
erosion, normal wear and tear, alterations or modifi-
cations made to the product without express written
consent of EDCO: or failure to follow the recom-
mended operating practices and maintenance pro-
cedures as provided in the products operating and
maintenance manuals.
This warranty does not obligate EDCO to bear any
transportationcharges inconnectionwith thereplace-
ment or repair of defective parts. This warranty does
notobligateEDCO tobear anyexpensefor traveltime
or of personnel in connection with any service calls.
Accessories or equipment furnished and installed on
the product by EDCO but manufactured by others,
including but not limited to engines, motors, electri-
calequipment, transmissions, etc.,shall carrythe ac-
cessory manufacturers’ own warranty.
THISWARRANTYIS INLIEU OFALLOTHER WAR-
RANTIES, EXPRESSED OR IMPLIED, OR STATU-
TORY, INCLUDING ANY WARRANTIES OF MER-
CHANTABILITY OR OF FITNESS FORAPARTICU-
LAR PURPOSE.
LIABILITY LIMITATIONS
The remedies of the user set forth under provisions
ofwarranty outlinedabove are theexclusive and total
liability of EDCO with the respect to their sale or the
equipment and service furnished hereunder, in con-
ction with the performance or breach thereof, or from
the sale, delivery, installation, repair or technical di-
rection covered by or furnished under the sale,
whether based on contract, warranty, negligence, in-
demnity, strict liability, or otherwise shall not exceed
thepurchasepriceofthe unitofequipmentuponwhich
such liability is based.
EDCO will not in any event be liable to the user, any
successors in interest or any beneficiary or assignee
relating to this sale for any consequential, incidental,
indirect, special or punitive damages arising out of
this sale or any breach thereof, or any defects on, or
failure of, or malfunction of the equipment under this
sale based upon loss of use, lost profits or revenue,
interest, lost goodwill, work stoppage, impairment of
other goods, loss by reason of shutdown or non-
operation, increased expenses of operation of the
equipment, cost of purchase or replacement power
of claims of users or customers of the user for ser-
vice interruption whether or not such loss or damage
is based on contract, warranty, negligence, indem-
nity, strict liability, or otherwise.
EDCO reserves the right to modify, alter and improve
any part or parts without incurring any obligation to
replaceany part orparts previously soldwithout such
modified, altered or improved part or parts.
No person is authorized to give any other warranty or
to assume any additional obligation on EDCO’s be-
halfunless madein writing andsigned byan officer of
EDCO.
Equipment Development Company, Inc.