eisenblatter POLY-PTX 500+ User manual

1
Operating instructions
Detail drawing
Spare part list
POLY-PTX
®
500
+

You have made a good decision by buying our PTX 500
+
. This grinding and polishing machine with
its large variety of tools accessories can be universally used for most surface problems. Due to its
ergonomic form and low weight, it is particularly easy to operate. The new “Quic -Loc ”-cable
system allows a quic change of the machines ( e. g. VARILEX).
You can obtain very decorative surfaces through the exact continuous speed control at the
handle. A built-in tachogenerator provides powerful numbers of revs. Technical and mechanical fea-
tures have especially been tuned.
A) se - Operating
Do not work without a PTX protective cover !
1. The maximum wor ing width is 100 mm (max. diameter for grinding wheels 112 mm!).
2. The burnished bearing shaft has a double-wedge ensuring highest precision in drive without vibrations.
All tools have a double-slot allowing a quic tool change and a non-slip drive of all grinding and polishing ma-
terial.
3. The machine can be equipped with the following grinding wheels:
2 pcs of 50 mm width
or 1 pc of 100 mm width
There will be no visible grip when operating with oscillating effect (see also “Important operating advice”)!
4. Smaller wheels, brushes, polishing rings etc. can be used in combination with
PTX-Spacer Rings (A rt.-No. 40007)
B) Revs
Easy continuous speed control through a nurl wheel at the handle: 1.500 - 4.500 rpm
Step B-C-D is the ideal speed range for most tools and allows very clean, shadow-free surfaces, particularly with
PTX-Mop-, Mix-, Gum and fleece wheels.
In order to remov e dirt or scratches, or when using brushes, speed can be increased.
Step D-E is recommended for use with PTX-Ring (polishing rings) up to mirror polishing.
Step B-C is recommended for use with grinding belts.
Speed steps:
approx. speed:
A = 960 rpm E = 2.40 rpm
B = 1.300 rpm F = 2.900 rpm
C = 1.900 rpm G = 3.700 rpm
D = 2.100 rpm
2
POLY-PTX
®
500
+

C) Suction
As an accessory, our PTX-suction cover (Art.-No. 40005) with a conical connecting piece for industrial
vacuum cleaners is available. It can be quic ly fixed to the protective cover by means of 3 nurled-head screws.
D) Grinding belt accessory
1. By fitting our abrasion-proof PTX-grinding belt roll, you can rapidly convert the PTX 500 into a belt
grinding tool for wor ing round stoc , e.g. pipes.
2. For this the protective cover is swung bac and loc ed by loosening the clamping ring (on the motor
gear), so that the grinding and polishing belts can wor completely freely in the forwards direction.
E) Grinding belt use
The grinding or polishing belt is centrally moved over the wor piece and grinding belt roll, pulled tight rear-
wards and used with roughly step B-C.
The belt wor s over the desired points by tensioning and lateral displacement.
F) Maintenance
1. Carbon brushes:
Only wear carbon brushes up to the white mar . Only use the replacement carbon brushes supplied by
us. Our guarantee obligations no longer apply, if you do not use our carbon brushes.
Pull the plug out of the soc et, loosen screws A and slide bac cover B. Disconnect cords, remove carbon
brushes, clean the carbon holder with pressure-air. Insert new carbon brushes (which must not jam in the
carbon holder). Insert contact discs of the cords in the lug adapter plug and slide on to the carbon holder
contact plate and refit the compression springs. C hec the correct positioning of the switch and again mount
the cover (do not jam in the cords). Spar ing of the brush can be observed through the air inlet slots. Switch
off the machine immediately in the case of strong spar ing. To avoid serious damage as a result, it is adv is-
able to send the machine to us.
2. Cleaning:
Metal dust deposits in the interior of the machine can be prevented by blowing out with compressed air
through the air inlet slots.
3. Gear:
Do not loosen the screws on the gear head within the guarantee period, because otherwise our guarantee no
longer applies. Replace the gear grease after about 1,500 operating hours. By loosening screws Pos.210, the
gear cover Pos.213 can be removed, the old gear grease removed and replaced by 16 g gear grease.
Technical Data:
1,600 Watt, 220 – 240 Volt, 50 Hz. ( 110 Volt only available with 1,300 Watt!). Continuous speed regulation by
fitted tachogenerator (speed-stable). Weight about 3,5 g.
Noise/vibration information: The typical weighted acceleration is 7 m/s². Ty pically the A-weighted noise lev-
els are: Sound pressure level: 87 db (A). Sound power level: 100 db (A). Wear ear protection!
Guarantee:
A 12 month guarantee (as from invoice date) is given for all technical and mechanical parts, except in the case of
outside culpability .
Spares can be supplied according to the list. We will carry out necessary repairs.
POLY-PTX
®
500
+
3

4
POLY-PTX
®
500
+
Typ 1.600 - 220 V + 110 V

5
POLY-PTX
®
500
+
Typ 1.600 - 220 V + 110 V
Model 220 V
Model 110 V
Pos. Item-No. Designation Pos. Item-No. Designation
3 52003-3 Screw 200 52200-3 Gear box
4 52004-3 QUICK-LOCK cable 4,0m 201 52201 sleeve
100 52100-3 Motor-plastic case 204 52204 Ball bearing
101 52101-3 Service case cover 205 52205 Washer
105 52105-3 Magnetic field 206 52206 Loc ing ring
106 52106-3a Armature with pinion 207 52207 Loc ing pin
107 52107 Fan 208 52208 Compressing spring
108 52108 Ball bearing 209 52209 Push button
110 52110 Sealing ring 210 52210 Screw
113 52113 Magnetic ring 211 52211 Spacer
116 52116-3 Flange 212 52212 Spindle shaft
117 52117 Spacer ring 213 52213 Bearing shield
120 52120-3 Carbon brush holder 214 52214-3 Spacer ring
127 52127-3 Electronic-unit 215 52215-3 Crown wheel
128 52128 Cable 217 52217 Sealing ring
129 52129 Bearing cover 230 52230 Washer
131 52131 Carbon brush 231 52231-3 Nut
133 52133-3 Ergo-gri p 701 52700 Grip with foam M8x50
135 52135-3 Switch 702 52702 Protection cover complete
147 52003-3 Screw 703 52706 Polycarbonat extension
149 52149-3 Screw 704 65208 Knurled screw
160 52160-3 Cable connection 705 50048 Screw of spindle shaft
706 52710 Variable handgrip
Pos. Item-No. Designation Pos. Item-No. Designation
4 52004-2 Cable ( 4 m ) 110 V 127 52127-2 Electronic-unit 110 V
105 52105-2 Magnetic field 110 V 131 52131-1 Carbon brush 110 V
106 52106-3b Armature with pinion 110 V 160 52160-2 Cable connection 110 V
Date: 09. March 2011 Subject to alteration

Gerd Eisenblätter GmbH Jesch enstr. 10 DE-82538 Geretsried
CE 94 Anlage zur POLY-PTX
®
500
+
- manual
ENGLISH NEDERLANDS
EC DECLAR ATION OF CONFORMITY
We declare under our sol e responsi bility that t his product is in conformit y
with the following standards or standardi-
zation doc uments: EN 60745, EN 55014-1, EN 55014-2,
EN 61000-3-2, EN 61000-3-3 accordi ng to the provisions of the reg-
ulations 2006/42/EG, 2004/108/EG.
EC-KONFORMITEITSVERKLARING
Wij verkl aren op eigen verantwoordi ng, dat dit produkt voldoet aan de
volgende normen of normatieve dokumenten: EN 60745, EN 55014-1,
EN 55014-2, EN 61000-3-2, EN 61000-3-3 volgens de bepalingen van
de richtlijnen 2006/42/EG, 2004/ 108/EG.
DEUTSCH DANSK
CE-KONFORMITÄTSERKLÄRUNG
Wir erkl ären i n alleiniger Verantwortung, dass dies es Produkt mit den
folgenden N ormen oder nor mati ven Dokumenten übereins timmt: EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 gemäß
den Bes timmungen der Richtlinien 2006/42/ EG, 2004/ 108/EG.
CE-KONFORMITETSERKLÆRING
Vi erklæerer under almi ndeligt ans var, at det te produkt er i ove-
rensstemmelse med følgende normer eller nor mati ve dokumenter: EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 i hen-
hold til bestemmelserne i direkti ver ne 2006/42/EG, 2004/108/EG.
FRANÇAIS NORGE
DÈCLARATION "CE" DE CONFORMITÉ
Nous déclarons sous notre propr e respons abilité que ce produit est en
conformité avec les normes ou documents nor malisés: EN 60745, EN
55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 conformément aux
termes des réglementations 2006/42/EG, 2004/108/EG.
CE-ERKLÆRING AV KONFORMITET
Vi overt ar ans varet for at dette produktet er i overenstem-
melse med følgende standarder eller standard-dokumenter: EN 60745,
EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 i sams var med
bestemmels ene i direkti vene 2006/42/EG, 2004/108/EG.
ITALIANO SVENSKA
DICHIARAZION E DI CONFORMITÀ CE
Assumendone l a piena responsabilità, dichiariamo che il prodotto è con-
forme alle s eguenti normative ed ai relati vi documenti: EN 60745, EN
55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 in base alle prescri-
zioni delle direttive 2006/ 42/EG, 2004/108/EG.
CE-KONFORMITETSFÖRKLARINGEN
Vi intygar och ans varar för att denna produkt överensstämmer med
följande norm oc h dokument: EN 60745, EN 55014-1, EN 55014-2, EN
61000-3-2, EN 61000-3-3 enligt bestämmelserna i riktlinj erna 2006/42/
EG, 2004/108/EG.
ESPAÑOL SUOMI
DECLARACION DE CONFORMIDAD CE
Declaramos bajo neustra sola res ponsabilidad que es te producto está en
conf ormidad c on l as n ormas o doc u-ment os normalizados siguient es :
EN 60745, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3 de
acuerdo c on las reg ulaciones 2006/ 42/ EG, 2004/ 108/EG.
TODISTUS CE-STAND ARDINMUKAISUUDEST A
Todistamme t äten ja vastaamme yksin siitä, että tämä tuote en allalue-
teltujen standardien ja standardoi misasiakirjojen vaatimusten mukai-
nen: EN 60745, EN 55014- 1, EN 55014-2, EN 61000-3-2, EN 61000-3-
3 seuraavien ohjeiden määräyst en mukaisesti: 2006/42/EG,
2004/108/EG.
PORTUGUES GREEK
DECLARAÇÃ0 DE CONFORMIDADE CE
Declaramos so b nossa exclusi va respons abilida de qu e es te producto
cumpre as seguintes normas ou documentos normati vos : EN 60745, EN
55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3 de acordo com as
disposições das directivas 2006/ 42/EG, 2004/108/EG.
∆΄HΛΩ∑Н ∑ΥМΒΑΤΙΚ΄ОΤΗΤОΣ
∆ηλώvoυµε υттεuθύvως óтı тo проїóv αuтó εіvαı καтασκεuασµέvo
ơúµφωvαµεтоuςεξής καvovι σµοúςήκαтαơкεuασтıκές σuσтάσεıς: EN
60745, EN 55014-1, EN 55014- 2, EN 61000-3-2, EN 61000-3-3
σúµφωνα µε тıς
δıαтάξεıςтων δηуıών: 2006/42/EG, 2004/108/EG.
Gerd Eisenblätter GmbH