Ele 600 series User manual

600 Series definition
User Manual of 600 series Radio Remote Control
Contents
Introduction
Safety Instruction
Definition of model and function introduction
Introduction for the transmitter
Introduction for the reciever
Configuration and instruction
The drawing and instruction of the transmiiter `s Configuraton
Receiver configuration
Wiring diagram
600S,600A
610S,610A
01
02
04
04
04
08
09
09
09
10
10
10
By Alex, Version:201012, China Faryuan, www.ele-b2b.com

620S,620A
System configuration
How to set the jumper
How to set the transmitting frequency
How to set ID codes
Frequency and ID codes cross-references
Installation Instruction
Installation notice
Fasten the receiver
System test
Using Notice
Troubleshooting tips
System parameter
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11
11
12
12
14
16
16
17
18
20
22
24

communication field, Faryuan keep on develop and make technology first, try to be a
◆ The typical character of 600 series wireless remote control system
The major features of radio 600 series are as follow
The design of 600 series wireless remote control system, is based on the
600 series wireless remote control system,which is easily used, can be
01
RADIO
Introduction
alone applied in different working condition and industry equipment system, such
as automatic controlling. It can ensure safety requirement of modern industry.
Through many years professional knowledge and technical experience on Industry
leader of wireless remote control field.
maximal safeguard for the user ,and can pass kinds of interfere test of complex
condition .
CE Registration No.: VT09047176
◆ The system uses advanced microprocessors with highly evolved software
that has redundant error checking and correcting capabilities to ensure 100%
error-free transmission, decoding, and control of all output relays.
includes system parts self-diagnosing function.the transmitter has
communication check function and know the situation between transmitter and
receiver( for the detailed , see the manual)
●

It can bring good effect with correct installtion and use 600 series wireless
600 series wireless remote control system are relatively simple to use,
◆ 600 series wireless remote control system, no matter transmitter or
02
01
Safety Instruction
however, please read manual before installation,and operate with correct procedure.
remote control system.
Receiver can be matched according to sepical operation.(for the detailed , see
the manual)
◆ With more than 250 noninterference and different RF channel,it can
guarantee many machines be operated at the same time in the same area.
◆ The Degrees of protection of receiver and transmitter can be above IP65
with good configuration.The transmitter can be used outside completely against
the water come in, as the degrees of protection of water-proof and dust-proof
can be reached IP-66.The receiver is ensure to be used in bad environment as
IP65.
◆ The life of batteries can be used more with lower transmit power.Use 2
pcs“AA” batteries in the trasmitter to make sure at least transmit 100 hours in
the smallest distance.

03
◆ Check the transmitter casing and pushbuttons daily.Should any damage be
found,the unit should be removed from service.
◆ The transmitter voltage should be checked.If the voltage is low(red status
light blinking or completely off),the batteries should be replaced. If the
transmitter is not used for a long time, please take out the batteries and keep it
safe。
◆ The red emergercy stop button should be checked daily to ensure it is in
proper working .If any question, the receiver should be prohitted to use.
◆ Turn the power switch “off” after each use to avoid the mis-operation.
◆ Before starting, please confirm whether the red emergency stop button(EMS)
is turned on.
◆ Do not use the same RF channel and ID code as any other system in use at
the same facility or test at same area.
◆ Never operate a crane or equipment with two transmitters at the same time
with the same RF channel and ID code.
●The points should be followed when using

600S: 6X one speed buttons
★ Definition for 600 series
04
03
Definition of model and function introduction
6* * *
Affixal function
The sort of model
Serial number of design
① Shell
② Power switch
③ EMS button
④ Down
⑤ Up
⑥ West
⑦ East
⑧ South
⑨ North
●
★ Introduction for functions of transmitter
①
②③
⑤
⑦
⑨
④
⑥
⑧

610S: 2 two-speed buttons+4 one-speed busttons
600A: 6X one-speed buttons+1
05
① Shell
② Power switch
③ EMS button
④ Down
⑤ Up
⑥ West
⑦ East
⑧ South
⑨ North AB AUX ,
Auxiliary Micro-button
A1: AUX Switchover button
A2: Interlock button
●
switchover buttons+1 interlock button
①
②③
⑤
⑦
⑨
④
⑥
⑧
A1 A2
① Shell
② Power switch
③ EMS button
④ Down
⑤ Up
⑥ West
⑦ East
⑧ South
⑨ North
●
◆ Attached drawing and instruction
①
②③
⑤
⑦
⑨
④
⑥
⑧

620S:6 two-speed buttons
610A: 2 two-speed buttons + 4 one-speed buttons
06
05
① Shell
② Power switch
③ EMS button
④ Down
⑤ Up
⑥ West
⑦ East
⑧ South
⑨ North AB AUX ,
Auxiliary Micro-button
A1: AUX Switchover button
A2: Interlock button
●
+1AUX switchover button+1interlock button
◆ Attached drawing and instruction
①
②③
⑤
⑦
⑨
④
⑥
⑧
A1 A2
① Shell
② Power switch
③ EMS button
④ Down
⑤ Up
⑥ West
⑦ East
⑧ South
⑨ North
●
◆ Attached drawing and instruction
①
②③
⑤
⑦
⑨
④
⑥
⑧

620A:6 directions, two speed buttons+1
07
① Shell
② Power switch
③ EMS button
④ Down
⑤ Up
⑥ West
⑦ East
⑧ South
⑨ North AB AUX ,
Auxiliary Micro-button
A1: AUX Switchover button
A2: Interlock button
◆ AUX`s funtion: Turn on the power switch, A systems are under control.
The transmitter will control B system if you press AUX button one time. The
transmitter can control two systems at the same time if you press AUX two
times.
Three times , A system will be under control. The same functions as front
intruction.
◆ BK function: BK button can control one relay independently . You can set its
funtion according to your situation.
●
AUX switchover buttons+1 interlock button
◆ Attached drawing and instruction
①
②③
⑤
⑦
⑨
④
⑥
⑧
WECAN 600
series
A1 A2

08
07
① LED Indicator light ② Nameplate ③ Cable
④ The terminal of the controlbox
⑤ Fastness screws1 ⑥ Fastness screws2
⑦ Anti-vibration spring ⑧ Installation screw
Front Back
★ Introduction for the reciever
⑤
⑥
⑦
⑧
①
③
②
④

09
RADIO
Configuration and instruction
1、Wireless data module
2、IP code dip-switch
3、Battery contact
4、Micro-cpu
5、Power switch
6、EMS button
7、Double speed button
8、Indicator light
★ Draw of Transmitter `s Configuration Transmitter
1、Wireless data module
2、Micro-cpu
3、Position for the function
4、Indicator light
5、Wire terminal
6、Relay
7、 AC power input terminal
8、1A fuse
9、 5A fuse
★ Receiver configuration
8
54
6
1
2
3
7
9
4
7
3
12
4
5
6
8
9

10
09
Wiring diagram
Note: please install the yellow-green wire into the equipment shell rightly.
★ 600S,600A
★ 610S,610A
★ 620S,620A
Power
Power
Com
Up
Power
Power
Com
Up
Up
Down Down
Down
East East
West West
Power
Power
Com
Up
Up
Down
Down
East
West
South
North
Ground Ground Ground
Main
Com
South
North
Main
Com
South
North
Main
Com
S W
S N

11
System configuration
The receiver has three function position (details see the picture),you can set
your system function to meet your different requirement, the detailed function
settings as follows:
◆ Special function settings
Join the terminal to the receiver port P3,the relay action for button B is lock
form; on the contrary, the relay action for button B is acted by pressing
◆ Automatic shutoff setting
Join the terminal to the receiver port P2,the main relay will be automatically
breaken after 600s by the receiver, and if no signal for the open, the receiver
won’t answer any command.. on the contrary, the automatic function of the
receiver will be shield
◆ Master-slave setting
Join the terminal to the receiver port P1, then it is master receiver, the
transmitter will control it directly. On the contrary, the receiver is slave receiver,
you will switch to this receiver by “A” button.
◆ You can change the port P1 to make one is master or slave. This function
is only for 600A, 610A and 620A.meanwhile,it is need to instruct whether the
master or slave receiver, the relay “LV” will be closed only for the current
★ How to set the jumper

◆ 600 series supply more than 256 channels for your choice, please
600 series remote controllers have been set corresponding ID code.
12
11
Both the transmitter and the receiver, there have a 8 dial-up switch (see
photo), if this address is changed ,the working frequency of the transmitter and the
reciver will also be changed.
Note:
◆ Finishing the setting of dial-up swich, please cut off the power, and then it
will be effective after electricity.
choose the allowed channel to operate, we promise most channels is available
and reliable, but not sure every channel, if you find wrong channel, please trip
off to use.
★ How to set the frequency of the transmitter
controlled machine. User can meet the instructions controlled by corresponding
indicator to the relay
Note: please shut off the receiver power first and change the port, then it is
valid to open the receiver.
Every unit controller have the unique code. For specific needs, we allow to amend
ID code. For the special customers, they can match the emitters and the receivers
by themselves according to specific operation procedure.
★ How to match ID code

13
This ID code is 8-position binary system code. Every binary system code
match to a unique FR channel and transmitting frequency. ( Please to the Frequency
and ID Code Matching Table). As the drawing shows, “1” is the bottom slot of ID
code. “8” is the top slot. When every positon of the dial up switch direct to the
sign “ON’, it means “0”, Or it means “1”.
●The following drawing is ID code programming device
ON
ID code
12 3 45 6 7 8
ID code is the state of :00111010”
ON
12 3 45 6 7 8
For example, if you want to set the transmitting frequency to 420MHZ, you will
find the corresponding ID code :00111010”. The ID code programming device will
be like as follows,
ID code is the state of :00111010”.

14
13
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
408.4 00000000 418.8 00110100 429.2 01101000 439.6 10011100 450 11010000
408.6 00000001 419 00110101 429.4 01101001 439.8 10011101 450.2 11010001
408.8 00000010 419.2 00110110 429.6 01101010 440 10011110 450.4 11010010
409 00000011 419.4 00110111 429.8 01101011 440.2 10011111 450.6 11010011
409.2 00000100 419.6 00111000 430 01101100 440.4 10100000 450.8 11010100
409.4 00000101 419.8 00111001 430.2 01101101 440.6 10100001 451 11010101
409.6 00000110 420 00111010 430.4 01101110 440.8 10100010 451.2 11010110
409.8 00000111 420.2 00111011 430.6 01101111 441 10100011 451.4 11010111
410 00001000 420.4 00111100 430.8 01110000 441.2 10100100 451.6 11011000
410.2 00001001 420.6 00111101 431 01110001 441.4 10100101 451.8 11011001
410.4 00001010 420.8 00111110 431.2 01110010 441.6 10100110 452 11011010
410.6 00001011 421 00111111 431.4 01110011 441.8 10100111 452.2 11011011
410.8 00001100 421.2 01000000 431.6 01110100 442 10101000 452.4 11011100
411 00001101 421.4 01000001 431.8 01110101 442.2 10101001 452.6 11011101
411.2 00001110 421.6 01000010 432 01110110 442.4 10101010 452.8 11011110
411.4 00001111 421.8 01000011 432.2 01110111 442.6 10101011 453 11011111
411.6 00010000 422 01000100 432.4 01111000 442.8 10101100 453.2 11100000
411.8 00010001 422.2 01000101 432.6 01111001 443 10101101 453.4 11100001
412 00010010 422.4 01000110 432.8 01111010 443.2 10101110 453.6 11100010
412.2 00010011 422.6 01000111 433 01111011 443.4 10101111 453.8 11100011
412.4 00010100 422.8 01001000 433.2 01111100 443.6 10110000 454 11100100
412.6 00010101 423 01001001 433.4 01111101 443.8 10110001 454.2 11100101
412.8 00010110 423.2 01001010 433.6 01111110 444 10110010 454.4 11100110
413 00010111 423.4 01001011 433.8 01111111 444.2 10110011 454.6 11100111
413.2 00011000 423.6 01001100 434 10000000 444.4 10110100 454.8 11101000
413.4 00011001 423.8 01001101 434.2 10000001 444.6 10110101 455 11101001
413.6 00011010 424 01001110 434.4 10000010 444.8 10110110 455.2 11101010
413.8 00011011 424.2 01001111 434.6 10000011 445 10110111 455.4 11101011
414 00011100 424.4 01010000 434.8 10000100 445.2 10111000 455.6 11101100
414.2 00011101 424.6 01010001 435 10000101 445.4 10111001 455.8 11101101
414.4 00011110 424.8 01010010 435.2 10000110 445.6 10111010 456 11101110
★ Frequency and ID Code Matching Table

15
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
Frequency
(MHZ)
ID Code
414.6 00011111 425 01010011 435.4 10000111 445.8 10111011 456.2 11101111
414.8 00100000 425.2 01010100 435.6 10001000 446 10011100 456.4 11110000
415 00100001 425.4 01010101 435.8 10001001 446.2 10111101 456.6 11110001
415.2 00100010 425.6 01010110 436 10001010 446.4 10111110 456.8 11110010
415.4 00100011 425.8 01010111 436.2 10001011 446.6 10111111 457 11110011
415.6 00100100 426 01011000 436.4 10001100 446.8 11000000 457.2 11110100
415.8 00100101 426.2 01011001 436.6 10001101 447 11000001 457.4 11110101
416 00100110 426.4 01011010 436.8 10001110 447.2 11000010 457.6 11110110
416.2 00100111 426.6 01011011 437 10001111 447.4 11000011 457.8 11110111
416.4 00101000 426.8 01011100 437.2 10010000 447.6 11000100 458 11111000
416.6 00101001 427 01011101 437.4 10010001 447.8 11000101 458.2 11111001
416.8 00101010 427.2 01011110 437.6 10010010 448 11000110 458.4 11111010
417 00101011 427.4 01011111 437.8 10010011 448.2 11000111 458.6 11111011
417.2 00101100 427.6 01100000 438 10010100 448.4 11001000 458.8 11111100
417.4 00101101 427.8 01100001 438.2 10010101 448.6 11001001 459 11111101
417.6 00101110 428 01100010 438.4 10010110 448.8 11001010 459.2 11111110
417.8 00101111 428.2 01100011 438.6 10010111 449 11001011 459.4 11111111
418 00110000 428.4 01100100 438.8 10011000 449.2 11001100
418.2 00110001 428.6 01100101 439 10011001 449.4 11001101
418.4 00110010 428.8 01100110 439.2 10011010 449.6 11001110
418.6 00110011 429 01100111 439.4 10011011 449.8 11001111

16
15
Installation instruction
MTransducer
Cable
Motor
Receiver
>3M
>3M
>3M
★ Installation notice
●Check and confirm the control traveling crane is normal
before installation.
●Turn off the power.
●For the receiver position, wherever the crane goes,
it should not impact any building extruded.
●The receiver should be fixed tightly,
otherwise it maybe loose and dropped.
●It should learn about the crane power and emitter’s function
settings (include relay output) to avoid incorrect connection.
●The receiver position should be away from motor, transducer
and cable at least 3 meters, (see following picture) to avoid
unnecessary interference.

17
●The receiver should be at the top of the electricity box and then
take the output cable into the electricity box, don’t fix the
receiver inside the box. If must be inside the box, then please
install the Antenna outside the box.
Ele. box Ele. box
Babl e
Receiv er
Receiv er
●Please install the receiver properly to avoid the shake
★ Fasten the receiver
① Screw 1
⑤ Installation screw
② Shockproof spring
④ Screw 2
③ Nut

18
17
Installation of the shockproof spring
Notice:
●please sure that all wiring is right and under good protection, all
screws are tight, fix the cable between the reciever and the crane to
avoid the cable be short by the crane shake. Then open the crane
power supply.
●Please read the manual before installation and usage.
●Please close the main power when you install and maintain the
remote control to avoid touch electricity.
The transmitter is lay at safety place, nobody can push the button to
avoid accident happen.
Controlable crane should has mainpower relay, limit switch and other
safety facilities.
●Please stop using when there is lightning strike or disturbance.
Non-training person don’t open the machine to avoid break it.
This manual is for user reference, please contact us for details.
We hold the right to amend the machine and manual without notice,
operation manual is not confirmed to the machine, please enquiry
our company.
★ System test
This manual suits for next models
2
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