Electro freeze Arctic swirl hdm75a-1 User manual

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Division of H.C. Duke & Son, LLC 2116 Eighth Avenue East Moline, Illinois 61244 (309) 755-4553

Installation, Operation

and Maintenance Instructions

OPERATOR'S MANUAL

Arctic Swirl

Mixer

Model HDM75A-1

184984 11-11

ELECTRO FREEZE Arctic Swirl Model HDM75A-1

184984

i

Arctic Swirl

Mixer

Model HDM75A-1

ELECTRO FREEZE Arctic Swirl Model HDM75A-1

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Please read and understand all warning decals. Note the location

of all warning decals on the mixer (see next page). The decals are

there to help maintain a safe working environment. All decals

must remain legible for the life of the mixer. Check decals periodi-

cally to ensure that they are still in place and easy to read. Re-

place them if necessary. Know the part number of the decal, its

type and location, before ordering.

Toordernewdecals,callorwritetoH.C.Duke&Son,LLC,Electro

FreezeServiceDepartment,2116EighthAvenue,EastMoline,Illinois

61244

PHONE: (309)755-4553or(800)755-4545

FAX: (309)755-9858

E-MAIL: [email protected]





This safety alert symbol identifies important personal

safety messages in this manual. When you see this sym-

bol, be alert to the possibility of personal injury. Do not

attempt to continue until the safety precautions are read

and thoroughlyunderstood. See thenextsection, ArcticSwirl

®

DecalLocations,and learnthelocations of safetydecalson

themachine. Readand understandall warning decals before

operatingthe machine.

It is important that you read and understand

this manual before operating the mixer!

A.

Arctic Swirl®®

®®

®

Safety Alert

B.

Arctic Swirl®®

®®

®

Safety Decal Locations

ii 184984

ELECTRO FREEZE Arctic Swirl Model HDM75A-1

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184984 iii

B.

Arctic Swirl®®

®®

®

Safety Decal Locations

P/NHC165131

P/NHC165010

P/NHC165430

CAUTION

Hazardous rotating shaft.

* Keep fingers, hair and loose items away.

* Do not use metal containers.

Use only plastic or paper containers.

Read operator's manual before using.

P/NHC165424

ELECTRO FREEZE Arctic Swirl Model HDM75A-1

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iv 184984



Write in

Reference Information

HERE!

CAUTION

All materials and connections must

conform to local requirements and be

in compliance with the National

Electric Code (NEC).

CAUTION

In order to prevent accidental

electrical shock, a receptacle with a

positive earth ground is required.

You will find the data plate on the rear panel of your

Arctic Swirl®Model HDM75A-1. The data plate

provides important information that the operator

should record and have available for parts ordering,

warranty inquiries and service requests.

Always check and verify voltage and amperage on

the data plate.

Dimensions

Width - in/cm 9-1/8 / 23.2

Height - in/cm 25-3/4 / 65.4

Depth - in/cm 11-1/4 / 28.6

C. Data Plates

Fill in the following information as soon as you

receive your Arctic Swirl®Mixer. (The item

numbers — encircled, below — correspond with

the callout numbers in the figure above.)

1 Model Number: __________________

2 Rating: ________________________

3 Electrical Spec: Voltage _________

Phase _______ Hertz _________

4 Serial Number:___________________

Installation Date_____________________

ELECTRO FREEZE Arctic Swirl Model HDM75A-1

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Table of Contents

A.

ARCTIC SWIRL®

Safety Alert ................................... ii

B.

ARCTIC SWIRL®

Decal Locations ............................ ii

C. Data Plate Information ............................................ iv

1 Installation Instructions .................................................. 1

1.1 Application ............................................................. 1

1.2 Inspection............................................................... 1

1.3 Handling ................................................................. 1

1.4 Removal from Shipping Carton ................................ 1

1.5 Electrical Requirements ......................................... 2

1.6 Specifications ......................................................... 2

1.7 Location of the Machine .......................................... 2

2 Operation Instructions ................................................... 3

2.1 Safety Alert............................................................. 3

2.2 Preparation ............................................................. 3

2.3 Operation ............................................................... 3

3 Control Panel Identification and Operating Instructions .. 4

3.1 Selector Switch ...................................................... 4

3.2 Speed Control ......................................................... 4

4 Cleaning and Sanitizing.................................................. 6

4.1 Daily Cleaning......................................................... 6

4.2 Daily Sanitizing ....................................................... 7

4.3 Recommendations .................................................. 7

5 Periodic Maintenance .................................................... 8

5.1 Safety Precautions.................................................. 8

5.2 Pulley Alignment and Belt Tension .......................... 8

184984 v

ELECTRO FREEZE Arctic Swirl Model HDM75A-1

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5.3 Periodic Maintenance Schedule ........................... 9

5.3.1 Daily ......................................................... 9

5.3.2 Weekly ..................................................... 9

5.3.3 Monthly .................................................... 11

5.3.4 Quarterly.................................................. 11

6 Parts Replacement ....................................................... 12

6.1 Spindle Shaft Replacement .................................. 12

6.2 Top Bearing Replacement .................................... 13

6.3 Bottom Bearing Replacement .............................. 13

6.4 Belt Replacement ................................................. 14

6.5 Motor Replacement .............................................. 14

6.6 Motor Brush Replacement .................................... 14

6.7 Speed Control Replacement................................. 15

6.8 Potentiometer Replacement ................................. 15

6.9 Three-Position Switch Replacement .................... 15

6.10 Fuse Replacement ............................................... 16

7 Troubleshooting Tables ................................................ 17

8 Illustrated Parts List ..................................................... 20

9 Wiring Diagram ............................................................. 23

10 Suggested Spare Parts Inventory ................................ 23

Table of Contents – continued

TheArctic Swirl® is manufactured by H.C. Duke & Son, LLC,

2116 EighthAvenue,East Moline, Illinois 61244

For factory service assistance contact the Electro FreezeService

Department:

Phone: (309)755-4553or(800)755-4545

FAX: (309)755-9858

E-mail: service@HOHFWURIUHH]H.com

vi 184984

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 1

Inspectthe ArcticSwirl

®

Mixershipping

carton and its contents for shipping

damage. Also inspect the internal com-

ponents of the machine for damage.

If there is damage to the machine, it

must be noted on the carrier’s freight bill.

Callthelocalagentofthefreightcarrierand

requestanimmediateinspectionbytheir

claimsinspector.Keeptheshippingcarton

untilthemachinehasbeeninspected.Do

notinstallthemachineuntilallclaims are

resolved.

1.3 Handling

The carton may be moved on a two

wheel dolly or carried in your arms. It

must not be shaken, dropped or moved

by “walking” the corners of the carton.

1 Installation Instructions

1.1 Application

1.2 Inspection

Open the top of the carton. Pull out the

foam inserts and lift the machine out

through the top of the carton. Save all

shipping materials for future use.

TheArcticSwirl

®

MixerModelHDM75A-1is

aheavyduty,3/4hp,variablespeedmixer

designedtoblendproperlypreparedsoft

servewithavarietyofapprovedflavor

ingredients.

1.4 Removal from Shipping Carton

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A--

--

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2184984

1.5 Electrical Requirements

TheArcticSwirl

®

MixerModelHDM75A-1

machine motor will operate only on 120

volt, 60 Hz single-phase alternating

current (AC) with ground. Make sure the

electrical supply is 120 volts AC and that

the voltage is within 10 percent of that

specified. Your utility company will check

the voltage if you so request.

Specificationsforthe ArcticSwirl

®

Mixer

Model HDM75A-1 are given in table 1,

below.

1.6 Specifications

as possible to the ingredients being

usedtomakethefinishedArcticSwirl

®

product. The cord should be plugged

into an outlet close to the machine.

1.7 Location of the Arctic Swirl

®

Machine

The base of the machine is provided with

four rubber feet. The machine should be

mounted on a solid surface, such as a

topping cabinet, dip stand table, or

countertop. It should be located as close

120 Volt, 60 Hz Model

Model: HDM75A-1

Voltage: 120

Frequency: 60 Hz

Phase: 1

Drive Motor: 3/4 hp

RPM: 10,000 (maximum)

Amperage: 10

Shipping Weight: 46 lbs.

Table 1. Specifications

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 3

2 Operation Instructions

2.1 SAFETY ALERT

2.2 Preparation

Before use, the spindle shaft and

machine parts should be washed,

rinsed, sanitized and air dried. The

external surfaces of the machine,

including the splash shields and ma-

chine front, should be wiped clean and

then wiped with a sanitizing solution.

Follow the procedures in Cleaning and

Sanitizing, Section 4.

2.3 Operation

It is important that you read and understand the safety

instructions before operating the mixer! If you have not

already done so, turn to the front of this manual and read

Sections A, B, and C before proceeding.

Important:

Do not use metallic mixing containers

or collars for preparation of the

frozen product or when sanitizing.

1. TheArcticSwirl

®

Mixershouldonly

be used for the blending of soft serve ice

cream, or similar products, with liquid

flavorings or pre-crushed solid ingredi-

ents. It is NEVER to be used to grind or

crush the solid ingredients before or

during blending.

2. The temperature of the ice cream

product should be 18 to 20°F (-7.8 to-

6.7°C).

3. The

ArcticSwirl Mixer

is designed

to blend 30 to 35 (16 oz.) servings an hour

with an average of 40 to 45 seconds

blending time.

4. To operate, set the desired speed

for product preparation and move the

toggle switch for either “ON” or “CONTINU-

OUS RUN” operation, as required. The

normal position for mixing is 70 percent full

“ON”. Mark the desired setting for the

product for repeated use (refer to Control

Panel Identification and Operating Instruc-

tions, Section 3).

CAUTION

DO NOT touch or get too close to moving parts. Clothing,

jewelry, hair or other body parts may become caught in the

machine and result in serious personal injury.

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A--

--

-1

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4184984

3.1 Selector Switch

3. The bottom position, “JOG”, is

momentary run. Power is supplied to the

drive motor and the spindle shaft will

spin as long as the switch is held in this

position. This is a spring-loaded position.

“ON” is the machine’s normal operating

position.

This three-position toggle switch has a

center “OFF” position with top and

bottom power positions. (See figure 1

for location of controls.)

1. The top position, “ON”, is

continuous run. Power is provided to

the drive motor continually and the

spindle shaft will spin. DO NOT ALLOW

MIXER TO OPERATE AT HIGH

SPEED UNDER NO LOAD, OR AT

LOW SPEED UNDER LOAD.

2. “OFF” is the center position.

Power is provided to the switch only.

The drive motor will not run. If any work

is to be done within the cabinet, THE

POWER CORD MUST BE DISCON-

NECTED FROM THE WALL OUTLET.

3.2 Speed Control

This control adjusts the speed of the

drive motor and spindle shaft. The

machine is normally operated at a

specific setting for the desired product.

A lower speed is normally used when

washing or rinsing the shaft with water.

The lower speed helps prevent the water

from splashing out of the cup. As a

reference point for spindle shaft speed,

remember that when the control dial is at

zero (0), the spindle shaft should be

turning slowly.

3 Control Panel Identification and Operating

Instructions

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 5

Figure1. Arctic Swirl

®

MachineControls

3 Control Panel Identification and Operating

Instructions - continued

SHAFT COLLAR

SPLASH GUARD

SPLASH SHIELD (CLEAR)

SELECTOR SWITCH

SPLASH GUARD

SPINDLE SHAFT

SPINNER

SPEED CONTROL DIAL

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A--

--

-1

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6184984

4 Cleaning and Sanitizing

Important:

Never place a towel or any other

material on the shaft to clean it when

it is placed in the “ON” or “JOG”

position. If the material becomes

caught, it will damage the machine.

Important:

Donotallow water abovethecollar on

thetopportion oftheArctic Swirl

®

shaft.

Waterinthisareamay damage the

machine.

CAUTION

To avoid injury, never place a towel or any other material

on the rotating shaft to clean it. Unplug unit before clean-

ing.

CAUTION

Rotating metal shaft. To avoid injury, use only paper or

plastic mixing containers. Contact between shaft and

metal containers or malt collars can cause shaft to wear

and break.

4.1 Daily Cleaning

1. Fill a paper cup or shake cup ¾

full with a solution of warm soapy water

(100°F or 37.8°C) and hold it under the

spindle.

2. To clean, operate the spindle at a

setting of 20-30 on the speed control

dial.

3. Stop the spindle operation and

use a small brush to clean areas around

the agitator.

4. Rinse with clean water.

The spindle shaft, agitator (exposed

turning portion) and splash guards must

be washed, rinsed, sanitized, air dried,

and prepared for use at the end of each

day of operation.

Theoperatorshouldhavecleanhandsand

refrainfromcoughingorsneezingonpartsto

avoidcontamination.Donotallowanyofthe

ArcticSwirl

®

mixer parts tocome into

contactwithobjectsthat havenotbeen

sanitized.

Whencleaningorsanitizingthespindle

shaft and agitator, use a lower speed

setting than used for blending to prevent

water or sanitizing solution from splash-

ing out of the cup.

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 7

4.2 Daily Sanitizing

4.3 Recommendations

The external surfaces of the machine,

including the shields, should be wiped to

remove splashes or spills. Follow the

evening cleaning with a sanitizer wipe-

down and allow to air-dry.

1. In a clean container, prepare one

quart (1 liter) of sanitizing solution.

Solution should be Stera-Sheen, or an

equivalent, with 100 parts per million

(PPM) available chlorine and be mixed

according to manufacturer's instructions.

If you have questions about the advis-

ability of using a specific sanitizer

solution, contact Electro Freeze Service

Department.

2. Fill a paper cup or shake cup 3/4

full of sanitizer and hold it under the

spindle to sanitize.

3. Operate the spindle in this

solution at a setting of between 20-30

on the speed control dial. This operation

should be performed for at least one

minute to allow the sanitizer to neutral-

ize and destroy contaminants on the

shaft and agitator.

4.Theentiremixingshaftshouldbe

washed with sanitizer, but do not allow

the sanitizer to get above the collar on

thetopportionoftheArcticSwirl

®

machine

shaft.

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A--

--

-1

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8184984

5 Periodic Maintenance

CAUTION

For the following steps, power to the machine must be “OFF” for

safety. Unplug power cord before proceeding. Failure to disconnect

power source may cause electrical shock.

5.1 Safety Precautions

Figure 2. Location of Belt Adjust-

ment Screws

Inspect the belt tension and condition

four times per year by performing the

following:

1. Remove top panel.

2. Depress belt with your finger at

the midpoint between the pulleys (see

figure 2). When adjusted properly, the

belts should depress 5/16" with approxi-

mately five pounds of pressure.

3. Adjust to the proper tension by

resetting the four adjustment screws (see

figure 2) holding the motor housing in

place.

4. Tighten the screws equally to

avoid misalignment. DO NOT OVER-

TIGHTEN THE BELT. Overtightening will

cause excessive belt wear and heat on

both the spindle shaft and drive motor

bearings. Check alignment by using a

straight edge across the face of the

pulleys. Make the necessary adjustments

if out of alignment.

5.2 Pulley Alignment and Belt Tension

Take all safety precautions when per-

forming maintenance work to protect

against injury or death. Disconnect

power cord except for the short period of

time required to check proper operation.

Do not leave shield or safety panels off

when maintenance is completed or

interrupted.

5/16”

BELT

ADJUSTMENT

SCREWS

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 9

5.3 Periodic Maintenance Schedule

CAUTION

This machine has HOT surfaces. Place the unit in a well-ventilated

location. Do not touch the cabinet top, rear or side surfaces during

or just after operation.

5.3.1 Daily

Wash, rinse, sanitize and air dry all parts

of the machine that come into contact

with mix or product.

5.3.2 Weekly

In order to maintain the continued safety and performance built into this unit, it is

important to follow the installation and maintenance instructions outlined in this

manual. ALWAYS UNPLUG THE MACHINE BEFORE SERVICING OR CLEANING.

Inspect all parts for wear, replace-

ment or adjustment.

Carefully inspect the mixing shaft for

signs of wear on a weekly basis.

The following illustrations (figure 3)

depict the areas that require

examination. If the mixing shaft

has any sign of wear, it should be

taken out of service until a

replacement part can be installed.

Please remember that the

Arctic Swirl

®

mixer was

designed to blend soft serve

ice cream (or similar prod-

ucts) with liquid flavorings

or pre-crushed solid ingredi-

ents. Do not use it to grind

or crush the solid mixing

ingredients!

CAUTION

Rotating metal shaft. To avoid

injury, use only paper or plastic

mixing containers. Contact

between shaft and metal

containers or malt collars can

cause shaft to wear and break.

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A--

--

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10 184984

Figure 3. Inspection of Mixing Shaft

5.3.2 Weekly - continued

Point A Inspect weld joint for signs of cracking. Cup should be solidly

bonded to shaft with no sign of cracking or looseness.

Point B Inspect edge for excessive wear. Edge should be smooth and have

step to welded area for blade .

Point C Inspect weld for signs of cracking or wear. Worn away step to

welded blade indicates worn part. No part of the weld should have

wear. There must be a step from weld to outside edge of cup

Point D Inspect edge for wear. A sharpened edge with a thinning of entire

surface indicates excessive wear.

Point E Inspect for tightness to shaft and edge for galling or roughness.

Worn away lobes or a bent or loose disk should be replaced.

Point F Inspect button for wear. A ground away flattened surface that

appears to be near flush to bottom of disk is a sign of a worn part..

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 11

5.3.3 Monthly

1. Make sure power switch is “OFF”.

2. UNPLUG THE MACHINE.

3. Remove the top panel and

inspect for belt wear and tension, splat-

tered mix, and any unusual condition.

4. With the top panel off, plug in

and then start the machine with caution.

5. Listen for unusual rhythms,

squeaks, overtones or sounds not

common to normal operation. Smell for

unusual odors that may indicate a

problem, such as spoiled mix, hot motor,

or electrical arcing.

6. Turn power switch to “OFF”,

unplug the machine and reinstall top

panel.

CAUTION

Do not touch or get too

close to moving parts.

Clothing, jewelry, hair, or

other body parts may

become caught in the

machine and result in

serious personal injury.

5.3.4 Quarterly

1. Inspect drive motor brushes for

wear and replacement.

2. Inspect drive belts and adjust or

replace in accordance with

paragraph 5-2.

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A--

--

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12 184984

6 Parts Replacement

NOTE: If any parts are replaced during the warranty period, it will be necessary to

return the defective part to the supplier for possible credit.

NOTE: Refer to Figure 4 at the end of this section for the illustration of parts and

their corresponding item numbers included in parentheses in the following para-

graphs.

6.1 Spindle Shaft Replacement

1. Disconnect power cord (26) from

the wall and remove splash shield

(4).

2. Remove the four screws (2)

holding top cover (1). Remove

cover.

3. Loosen setscrews on slinger collar

(18) and slide down spindle shaft

(19).

4. Remove the four screws (2)

holding the lower slot cover (34).

Remove cover.

5. Remove the four screws (2)

holding the motor cover assembly

(31) in place. Slide the motor

cover forward to access the wiring.

Note the wire routing — wires must

not touch sharp edges or moving

parts during reassembly.

Disconnect wire connector.

Remove cover.

6. Loosen the four screws (10)

holding the drive motor (30) in

place and remove belt (7).

Important:

When heating parts to loosen Loctite

adhesive, protect the bearings from

heat. Excessive heat will destroy

the bearings.

NOTE: The drive and driven pulleys are

assembled to their respective shafts

using Loctite

®

Type RC/680 adhesive.

Loctite adhesive is also used in the

assembly of the spindle shaft to the

upper and lower bearings. It will be

necessary to apply heat to loosen the

Loctite adhesive.

7. Loosen the two setscrews on the

driven pulley (9) installed onto shaft

(19). Apply heat to the hub and

remove pulley.

8. Measure height of bottom of shaft

to base and record dimension.

Loosen the two set screws on each

of the collars for the upper and

lower bearings (20). Apply heat to

the hub of the bearing. Using a

rubber hammer, tap the shaft (19)

down through the lower part of the

base (24). After the shaft is out of

the top bearing (18), tilt the shaft to

clear the base and remove it from

the lower bearing (18).

NOTE: Replace bearings if damaged by

heat.

CAUTION

To avoid electrical shock or contact with moving parts, make sure the selector

switch is in the “OFF” position and the power cord is unplugged.

— continued

ELECTRO FREEZE Arctic Swirl

®

Model HDM75A-1

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184984 13

6.1 Spindle Shaft Replacement - continued

Reconnect wire harness. Wires

must not touch the louvers in the

motor cover assembly (31).

NOTE: Ifyouareexperiencingdifficulty

aligningthemixer shaft,callyourlocal

distributorortheElectroFreeze,Service

Departmentforassistance.

6.2 Top Bearing Replacement

3. Reverse the above steps to

reassemble. (You MUST clean

parts thoroughly before reassembly

and application of Loctite — You

MUST reapply Loctite RC/680

adhesive to the shaft, pulley, and

bearings according to the

manufacturer’s recommendations.)

6.3 Bottom Bearing Replacement

1. Repeat steps 1 through 8 of the

Spindle Shaft Replacement,

paragraph 6-1.

2. Replace the bottom bearing (20), by

removing the two screws (16) and

washers (16,17).

3. Reverse the above steps to

reassemble. (You MUST reapply

Loctite RC/680 adhesive to the

shaft, pulley, and bearings

according to the manufacturer’s

recommendations)

NOTE: You MUST reapply Loctite to

the shaft, pulley, and bearings accord-

ing to the manufacturer’s recommenda-

tions when you reassemble these parts.

9. Slide the new shaft up through the

lower bearing and the upper

bearing. Center and align the

shaft to height dimension. Tighten

the bearing housing and install the

pulley.

10. Reverse the above steps to

reassemble. Make sure there is

proper belt tension of 5/16 inch

(refer to paragraph 5-2).

1. Repeat steps 1 through 8 of the

Spindle Shaft Replacement,

paragraph 6-1.

2. Replace the top bearing (20) by

removing the two screws (15) and

washers (16,17).

ELECTRO FREEZE Arctic Swirl HDM75A-1 User manual

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