Electrolux Professional IC64819FFS User manual

01102046/GB
08.2014
Operating handbook
Feeder Ironer Folder
& Stacker
IC64819FFS – IC64825FFS – IC64832FFS
original language

.

10
4619
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HANDBOOK
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The manufacturer reserves the right to modify construction and equipment characteristics.
Pages/Chapters Pages/Chapters
Easy start
Appendices
Conversion measurement units ............... 1/10
Washing symbols..................................... 2/10
0. Table of contents
General instructions
Preliminary instructions............................. 1/1
General ..................................................... 1/2
Precautions for use................................... 1/3
Machine operation
Additional instructions............................... 1/4
Machine starting ....................................... 2/4
The "Move back" key ................................ 2/4
Setting out................................................. 2/4
Diamms mode........................................... 3/4
Manual mode ............................................ 4/4
Using the handle........................................4/4
Folds table choice..................................... 5/4
Stopping.................................................... 6/4
Cooling...................................................... 7/4
Power is back ........................................... 8/4
Emergency stop........................................ 9/4
Run a program......................................... 10/4
Energy saving mode ................................ 11/4
Advanced use
Basic settings............................................ 1/5
Set folds table ........................................... 3/5
Advanced settings .................................... 4/5
To select "statistics" .................................. 6/5
Daily statistics ........................................... 6/5
Clock adjustment ...................................... 7/5
Password change ..................................... 8/5
Language setting ...................................... 9/5
Programming ........................................... 10/5
Create wash program .............................. 11/5
Program edition ....................................... 12/5
Modify a program..................................... 14/5
Delete a program ..................................... 18/5
Additional information of using
Diagram of Electrolux ITS menus ............. 1/6
Safety
Safety........................................................ 1/7
Operating incidents
Order of service ........................................ 1/8
Maintenance
Preventive maintenance ........................... 1/9
 Lubricationtable...................................... 6/9
Replacing ironing bands ........................... 7/9

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This page is left blank on purpose.
0. Table of contents

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Preliminary instructions
Before any use, it is compulsory to read the instruction handbook.
Users must have learnt how the machine operates.
Theidenticationplateisplacedonelectriccabinetsideofthemachine.
Inordertopreventanyriskofreorexplosion,ammableproductsshouldneverbeusedto
clean the machine.
Anyrepairormaintenanceinterventionshouldbecarriedoutbyqualiedpersonnelonly.
Installationandputtingintoservicemustbecarriedoutbytrainedsta󰀨.
N.B. : this machine has no part made of asbestos.
Explanation of graphic symbols
A ash of lightning with an arrow at
its end displayed inside an equilateral
triangle, warns the user about the
presence of uninsulated "dangerous
current" su󰀩cient in intensity to cause
electrocution.
An exclamation mark inside an
equilateral triangle o󰀨ers the user
important advice about usage, servicing
and hazardous conditions.
This symbol warns the user that there
are mechanisms inside the machine
which can be dangerous. The protective
housing must be in place during use.
This symbol warns the user of the
presence of high temperatures which
could cause severe burns. Some
surfaces can reach close to 200 °C
(392 °F).
1. Preliminary instructions

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Safety precautions
• This ironer is a professional machine and should not be operated by underage people.
• This ironer must be used exclusively for textiles suitable for professional ironing.
• This ironer is suitable for textiles that have been exclusively washed in water. Do not iron
textiles that have been washed with solvent (dry-cleaning).
• Do not iron items coated, printed or impregnated with solvent, paint, wax, grease or any
easilyinammableproducts.Thereisaveryhighriskofre.
Recommandations and Warnings Regarding
1. Preliminary instructions

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We draw your attention on the following practices. they will have consequences on the quality of your
nished items and can, in some cases, void the warrantly of your ironer.
RECOMMANDATIONS
AND WARNINGS
REGARDING
DESCRIPTIONS
(why ant what are the consequences)
Type of product concerned
Basic R LF FLF F-R FFS
Multi layer items : sheets folded in two layers and more will be much
longer to dry. A double layer sheet will be longer to dry
than twice the time of a single layer.
The several layers of a sheet may slide against one
another depending on their material and quality. The
consequences can be a poor ironing quality (wrinkles),
will be a poor quality length foldingand most probably
an impossible cross-folding.
X X X X X X
Worn polycotton Sheets
(cotton washed away) :
Polyester-cotton blended sheets have got a limited life-
time that needs to be considered. Old sheets will have
no cotton left after a certain amount of washes.
The consequences of ironing them on an ironer are :
- Increased electro-static unbearable by the machine
even if this one is equiped with an anti-static bar.
Sheets will stick to parts of the machine creating jams
and disrupting the length folding.
- Photocells may not detect the presence of the sheets,
also disrupting length folding.
X X X X X X
Large items Your machine cannot automatically feed items wider
than its width,
For an IC4 4819 the maximum width is : 1910 mm
For an IC4 4821 the maximum width is : 2120 mm
For an IC4 4825 the maximum width is : 2540 mm
For an IC4 4828 the maximum width is : 2750 mm
For an IC4 4832 the maximum width is : 3170 mm
Your machine cannot fold items longer than 3
meters
X X X X
Size of items in general Your ironer will deliver optimum results when pro-
cessing items which width is closest to the maximum
acceptable width.
Processing smaller items will alter the performance
of your ironer. In such cases, it's preferable to operate
your ironer in manual mode.
Example of sheets of 1.80 x 2.80m processed on an
IC44825FLF or FFS Gas or Electric heated:
They will have to be fed by the 1.80m width (2.80m
being wider than the machine can feed). The automa-
tic feeding will feed in the middle of the machine lea-
ving 37cm on either side of each sheet. This practice
will quickly lead to an overheating of the sides of the
cylinder and dramatically reduce the production of the
ironer.
You may delay the overheating of sides of the cylinder
by alternating the side through which you feed the
items.
You should always seek to use the maximum width of
your ironer.
X X X X X X
1. Preliminary instructions

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RECOMMANDATIONS
AND WARNINGS
REGARDING
DESCRIPTIONS
(why and what are the consequences)
Type of product concerned
Basic R LF FLF F-R FFS
Size of items for
automatic feeding
The minimum size of items to be automatically Length
Folded is 90cm. Smaller sizes will be systematically
dropped or rejected if ironed in folding mode. Note
that it is highly recommended not to automatically
feed items that are much smaller than the width of the
ironer. See "Size of items in general"
X X X
Size of items for
automatic folding
The minimum size for items to be automatically cross
Folded is 110. Smaller sizes will be systematically
rejected to the rear of the FFS ironer.
X
Thick items Thick fabrics may lead to very thick folded items
depending on your choice of folding patern. The maxi-
mum thickness acceptable by the cross folding unit
is 40mm for the second cross fold and 80mm for the
third cross fold.
You can modify this thickness by modulating the
length folding patern and/or cancelling the third cross
fold (on IC44825FFS or IC44832FFS). Please refer to
the programming manual.
X
Thin items Thin and light fabrics (below 80 gr/m²) may cause
disruption in the length folding and not allow optimum
quality of folding. They may also jam. You can iron
them with precaution.
X X X X X X
Particular items Your ironer is designed to process atwork only, such
as sheets, duvet covers, pillow cases, table cloths and
napkins. Any other items may cause malfunctions of
your ironer and may void your warranty. If you are
unsure, refer to your nearest Elecrolux Professional
distributor for advise.
Your ironer is not designed for processing the fol-
lowing items :
- Padded covers/ bed covers : they are often too thick
and may be of inapropriate material
- Terrycloth : it must be tumble dried. Ironing them
will make them very rough.
- Fitted sheets : elastics may deteriorate following
exposure to excessive heat and possibly melt. Depen-
ding on their shape and material, they may be ironed if
fed into the ironer with elastics facing upward so that
they are not in direct contact with the cylinder. In no
case they must be automatically fed as the elastics will
greatly disrupt the feeding. They cannot be automati-
cally folded for the same reason.
- Garments : they are of complex shape (not at) and
must be ironed with appropriate nishing equipment.
- Aprons : they are often at but feature cords and
strings that will jam into moving parts of your ironer.
- Synthetic textiles (i.e. shower curtains) : their
material may not sustain the heat and will melt on the
cylinder.
As a rule, do not iron articles that contains plastic,
foam, sponge ruber or similarly textured rubberlike
materials.
X X X X X X
1. Preliminary instructions

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RECOMMANDATIONS
AND WARNINGS
REGARDING
DESCRIPTIONS
(why ant what are the consequences)
Type of product concerned
Basic R LF FLF F-R FFS
Inappropriate materials Your ironer is designed to safely process cotton, po-
lyester-cotton and ax. For any other material, please
refer to your linen supplier and you nearest Electrolux
Professional distributor.
X X X X X X
Ironer maintenance Your ironer is designed to run 8 hours without inter-
ruption. Every 8 hours and at other set intervals there
are a number of required maintenance operations to
be performed by yourself or your service engineer. It
is critical that you strictly follow these requirements
for your ironer to run properly. Please refer to chapter
"Preventive maintenance" of this manual. Should you
run your ironer for more than one shift, you must en-
sure that these maintenance operations are performed
between shifts.
In addition to these maintenance operations, your
ironer should be stopped, cooled and shut down for at
least one hour every 24 hours.
X X X X X X
Reject ratio Because faltwork is only at and rectangle the day you
buy it and then rapidly changes shape and charateristcs
after each wash, it is normal that 4% to 5% are rejected
by the machine.
Note that the quality of feeding will inuence the
quality of folding. Items may be rejected because they
have not been fed properly. Static electricity and dirty
photocells will also interfere with the performance of
your ironer. Refer to "Preventive maintenance" chapter
of this manual.
X X X
PlivitTM Length Folding Your ironer performs a PlivitTM Length Folding patern.
It is dierent from an edge to edge folding and from an
accordion folding. Refer to Chapter 03 for explanation
and illustrations of various folding paterns.
In order to obtain consistent sizes of folded items, sor-
ting atwork per size before ironing is paramount.
X X X
Buttons on Duvet covers Some duvet covers feature various types of fasteners
that can be buttons, velcro, in plastic, metal or wood
etc… These duvet covers may be ironed making sure
that fasteners are facing up on the feeding table. The
drying in the area of the fasteners will be longer than
the rest of the duvet cover. This is normal due to the
multi-layer of textile in this area and its complex
shape. Lying these layers at on the feeding table will
help with a more homogeneous drying.
Note that if the thickness of the duvet cover plus the
buttons/fasteners is greater than 8mm, it may interfere
with the nger guard protection of your ironer and
stop it. This nger guard is a safety device to protect
operators getting their ngers caught and driven into
the ironer.
These elements may disrupt ironing and folding.
X X X X X X
1. Preliminary instructions

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You should have found an instruction handbook and keys to open the machine casings, and a
maintenance poster to display in your laundry, inside your machine.
Depending on its destination, the dryer ironer is delivered bare or may be placed on a transport
palletand/orpackedwithplasticlm.Insomecases,itmaybedeliveredinmaritimepacking
(wood crate).
Please refer to the handling chapter in this instruction handbook for a description of handling
operations.
This machine should be installed in conformance to the health and safety regulations, and
onlyusedinasu󰀩cientlyaeratedarea.Checktheinstructionsbeforeinstallingorusingthe
machine.
The use and handling of chemical products such as detergent,
chlorine, acids, antiliming agents etc... may create hazards for health
and environment ; the following precautions should be taken.
- Do not breathe the dusts or steam.
- Avoid contact with skin or eyes (may cause burns).
- In case of important spillage, wear a protecting mask, gloves,
and eye protectors.
- Handle with care.
- Consult the use and rst aid advice on the packings.
- Do not dispose pure products in the environment.
The machine can work without the protective casing when the electric
supply is not cut o󰀨.
Interlock the main isolating switch with a padlock.
Close the steam inlet valves.

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Easy start
Easy start
Easy start
For a quick drive of the machine, an insert «Easy start» surrounds some pages.
Thisallowsyoutorealizeyoursrstironingprogramsinaquicktime.
1. Preliminary instructions

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Identication plate
Ergonomics Certication
The human body is designed for movement and activity but physical stress injuries as a
result of static and repetitive movements or unfavorable working postures may occur.The
ergonomicfeaturesofourproduct,theoneswhichmayinuenceyourphysicalandcognitive
interactionwithit,havebeenassessedandcertied.Aproductwhichexhibitsergonomic
features,infact,shallfullspecicergonomicrequirements,belongingtothreedi󰀨erentareas:
Polytechnic,Biomedical and Psychosocial (usability and satisfaction). For each of these areas,
specictestswithrealusershavebeenperformed.Theproductwasthereforecompliantwith
the ergonomic acceptability criteria requested by the standards applied. The product that you
useisspecicallystudiedandtestedinordertominimiseanyphysicalproblemsassociatedto
the interactions with the product.
We would like to point out some operating procedures we suggest to adopt:
- Handle the linen in a balanced way, trying not to arch your back during the loading/unloading.
- Take in/out the laundry in small quantities.
- In order to avoid the entanglement of laundry including large dishes, add more rotation time in
each direction.
-Ifpossible,exyourlegsanddon’tbendforwardyourbackduringtheplacementofthelinen
in the lower box and during the achievement of any lower maintenance actions or items.
- If possible, push the tray cart and pull it in order to reduce the distances.
- Keep the viewing distance in order to understand properly the information displayed in the
interface or to view you interest in the ironer, reducing as much as possible the time spent with
the eyes up (neck extensions).
In case several machines are managed by the same operator the repetitive movements
will increase and as a consequence of this the related biomechanical risk will increase
exponentially. Follow the below recommendations to avoid, as much as possible, operators
acquiring bodily injury.
•Makesuretherearesuitabletrolleysorbasketsforloading,unloadingandtransportation.
•Weadviseyoutouseamobilebottomtrolleywithamaximumheightof850mm.
•Organizejobrotationintheworkingplaceinthecaseseveralmachinesaremanagedbythe
same operator.

D1582
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General instructions
The machines described in this hanbook have a ironing capacity of 190, 250, 320 cm wide
dependingonthetype.Theyareavailablewithsteam,electric,gasorthermaluideheating.
Theycarryoutvedi󰀨erentfonctionswithasingleoperator;thespacerequiredisverysimilar
tothestandardironer’s.
The ironing speed is adjustable as a function of the density (weight/m2) and humidity of the
washing.
Thetemperatureoftheironingcylindercanalsobeadjustedbyathermostat(exceptforsteam;
in this case, the temperature depends on the steam pressure).
The ironing parameters that you have selected are permanently checked by a microprocessor.
These parameters are displayed in real time on a tactile screen in front of the operator.
Thefeedingofthelineniscompletelyautomatizedandincludessmoothing;asingleoperatoris
required;thefoldingoftheitemsiscalculatedforeachitemfed.
Several piles of linen can be stored in the stacker with centering and numbering of the folded
items.
The machine can be used like a standard ironer with or without the automatic feeding.
ELECTROLUX ITS
Identication
plate
2. General

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This dryer ironer is controlled by a microprocessor-based program control unit placed on the
loading side. There are many advantages to this equipment, including :
•Foldingadjustmentiscontrolledwithgreatprecisionandexibility.
•Thelargedisplayscreenmeansthatdetailedinformationonironprograms,machinestatus
and operations, dry speeds and temperatures can be accessed in plain language.
•Itispossiblefortheusertocreatenewironprograms,andtoadaptprogramswithgreat
precision, on the basis of experience and to suit various types of textile, degrees of moisture
etc.
•Averyhighlevelofmachinesafetythroughcontinuousmonitoringandbuilt-insafety
interlocks.
•Greatexibilityduringprogramoperation:
- easychangefromDIAMMSmodetillMANUALmodeandinversely;
- theusercanchangetemperaturesandspeedsdirectly,duringprogramoperation;
- changetorunningadi󰀨erentironprogram,atanytimeduringprogramoperationof
the dryer ironer.
Function keys.
The functions
of these keys
change, depen-
ding on which
menu or part of
a menu you are
using.
Display screen
Emergency stop
Emergency stop
Lever for manual mode
ELECTROLUX ITS
CPU Software Version 1.00
START MACHINE
OPTIONS MENU
Use up and down key then press

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2. General
Emergency stop
The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the red
button to the right).
If the machine for some reason has to be stopped, abnormal or dangerous running, press emergency
stop button.
Release the emergency stop, by turning it clockwise only after checking what motivated this stop.

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Control handle
Thecontrolhandlewilloperatedi󰀨erently
depending on the parameters selected on the
display screen settings.
• In automatic mode, only function (1) is
available. Pull the control handle forwards
to release the sheet from the clamps and
cancel automatic feeding (the sheet will
fall into the reception tray).
• If you modify the parameters of the
«Basic settings» menu, the control
handle will switch to a semi-automatic or
manual mode.
Start auto feeding = 0
Push the handle to position (2) to start
feeding.
Start auto feeding = 1
Feeding will occur automatically after
introducing the piece of linen to be dried into
the clamps.
Auto feeding return = 0
Pull the handle to position (1) to bring the
feeding clamps back to their initial position.
Auto feeding return = 1
Feeding return is automatic once the piece of
linen has been placed on the belts
2. General

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D2223
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2. General
Stacker control panel
1. Emergency stop pushbutton
2. Linen stack removal indicator
3. Linen removal pushbutton or re-initialisation of
stacker defect
4. Sheet counter with reset function
Note: the ironer - dryer will not operate if the
stacker is not connected to the power supply.
When a stack has been created (approx. height:
210 mm) on the stacker deck, this stack will be
removed to the evacuation table.
The indicator (2) on the stacker control panel
will ash for a few seconds to indicate that a
stack has been completed.
Note: the evacuation table can contain one completed stack and another stack in progress on the
stacker deck.
Remove the stacks as they reach the evacuation ramp.
A pushbutton (3) can be used to evacuate the stack of linen manually.
A sheet counter (4) with reset function can be used to count the items ironed during a given period.

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Note about the A.C. power
• According to the EN 60204-1:1997 standard, the machine is provided for AC supplies
corresponding to the extracted caracteristics below :
4.3.2 AC supplies
Voltage :
Steady state voltage : 0,9…1,1 of nominal voltage.
Frequency :
0,99…1,01 of nominal frequency continuously.
0,98…1,02 short time.
Harmonics :
Harmonic distorsion not to exceed 10% of the total r.m.s. voltage between live
 conductorsforthesumofthesecondthroughtothefthharmonic.Anadditional2% 
of the total r.m.s. voltage between live conductors for the sum of the sixth through to
the 30th harmonic is permissible.
Voltage unbalance :
Neither the voltage of the negative sequence component nor the voltage of the zero
sequence component in three-phase supplies shall exceed 2% of the positive
sequence component.
Voltage interruption :
Supply interrupted or at zero voltage for not more than 3ms at any random time in the
supply cycle. There shall be more than 1s between successive interruptions.
Voltage dips :
Voltage dips shall not exceed 20% of the peak voltage of the supply for more than one
cycle. There shall be more than 1s between successive dips.
2. General

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Precautions for use
• The machine should not be used by children.
• This ironer must be used exclusively for textiles appropriate for machine ironing, which
have been previously and exclusively washed in water.
• Thismachineisforprofessionaluseandmustbeusedexclusivelybyqualiedperson-
nel.
• Blankets should not be ironed.
• Be careful with synthetic linen and also with printed linen. They can melt and stick on the
cylinder.
• Do not iron articles that contain plastic, foam, sponge rubber or similarly textured rubber-
like materials.
• Donotironlinenscoatedwithsolvent,paint,wax,greaseoranyeasilyinammablepro-
ducts.
• In case of a gas heated machine, do not assemble the machine on premises containing
a dry cleaning machines or other similar machines.
3. Precautions for use
CAUTION
Do not push small pieces of laundry in
front of the DIAMMS turners to avoid
jamming.

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Notice Date Page 3. Precautions for use
PRACTICES TO AVOID :
- Sheets folded double.
- Draw-sheets or any other double-layer sheet or sheet pulled into the ma-
chine side by side.
- Fitted-sheet : May cause problem to smooth out; Measurements altered.
- Comforter cases with ap 
 - Linen ≤ 80 gr /m² : gravitational pull dicult at lengthwise folding
- Linen ≥ 200 gr/m².
- Linen < 0,90m x 1,10m.
PRACTICES NOT ADVISABLE :
- Worn polycotton sheets (cotton worn away) : get out of shape when smoothed
out, uneven nish look when folded, high static electricity.
- Large cotton or ax-made sheets > 200 gr/m² (layers > 80 mm after the 3rd cross
fold).
- Linen other than atwork : (butcher's apron  : watch that the cords do not
slide between the feeding belts).
- Sheets of 1m80 x 2m80 processed on type 25 - 2m50 - (gas heating : problem
of heating regulation with gas; gas burners cannot be modulated ).
CAUTIONS :
- Prepare the large sheets before feeding : ironing and folding defects, risks of
jamming at cross folding.
- Avoid the torn, worn or holed sheets : that may hook and alter the measurements
hampering proper lengthwise folding (back clearing).
- Comply with the mini-maxi sizes.
- Avoid when running, too low or bad adjusted temperatures as consequence of :
- A too high ironing speed with high moisture content in sheets :
bad sliding on metallic parts.
- A partial use of the ironing length of the cylinder creating
overheating : (be careful especially, to the risk for the
polycotton sheets to loose their shape, generally stabilized at
200 °C).