Electrolux Professional IB42310 User manual

Installation manual
Ironers
IB42310 – IB42314 – IB42316
Originals instructions
05405004/EN

Contents
Contents
1 Environmental information ...................................................................................................................5
2 Preliminary instructions........................................................................................................................5
3 Note about the A.C. power ...................................................................................................................6
4 Packaging-Weight ...............................................................................................................................6
5 Technical characteristics ......................................................................................................................7
6 Sound level.........................................................................................................................................9
7 Installation ........................................................................................................................................10
8 Working place lighting........................................................................................................................ 11
9 Electrical connection..........................................................................................................................12
10 Check before use ..............................................................................................................................15
11 Disconnecting the machine ................................................................................................................17
12 Releasing process to follow in case of connection while the bed is in back position.................................17
13 Safety thermostat’s adjustment...........................................................................................................18
14 Star / Triangle Commutation diagram..................................................................................................19
15 Annexes ...........................................................................................................................................20
15.1 Control diagram printed circuit ..................................................................................................20
15.2 Component implantation printed circuit ......................................................................................21
16 Conversion of measurement units.......................................................................................................22
The manufacturer reserves the right to make changes to design and component specifications.

Installation manual 5
1 Environmental information
Concerned by providing the end user with useful and necessary environmental information, we wish to precise:
• Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the para-
graph «Technical characteristics».
• Foreseeing its recycling, this machine is fully dismantable.
• This machine is free from any asbestos.
• In conformity with French regulations:
– Law No. 76-663 of July 19th 1976;
– Decree No. 77-1133 of September 21st 1977;
– The decree of 7th July 1992;
– The decree of 29th December 1993;
– The decree of 28th December 1999;
– No. 2311 of the nomenclature for classified installations.
Commercial linen cleaning laundries and launderettes are subject to:
– prefectural authorisation if the washing capacity exceeds five tonnes per day,
– a declaration to the prefecture if the washing capacity exceeds 500 kilos per day but is below or equal to five
tonnes per day.
• In application of the Law of 15 July 1975 and the decrees of 01 April and 13 July 1994 on the disposal of industrial
and commercial packing waste «All owners of packing waste producing a weekly volume below 1100 litres can for-
ward these to the local collection and treatment department. If exceeding this volume, the owners of packing
waste will ensure their valuation by reuse, recycling or, any other action aiming at producing reusable materials or
energy... or provide them contractually to a certified intermediate authorised to transport, trade or broke waste».
Therefore, these texts forbid:
– land filling raw waste;
– open air burning or incineration without energy collection.
• Packaging of our machines are according with the provisions of decree 98-638 from July 20 1998 related to envi-
ronment requirements.
For additional information, do not hesitate to consult with our environmental department.
2 Preliminary instructions
This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area.
Check the instructions before installing or using the machine.
Caution
The mechanical and electrical installation of the machine should only be done by qualified personnel.
Do not use the machine unless it is plugged into a correctly earthed power socket complying with stand-
ards in force.
Warning
Make sure the machine is disconnected from the mains before repairing or servicing.
Important
Any repairing or maintenance operation should be carried out by a specialist.

6Installation manual
3 Note about the A.C. power
According to the EN 60204-1:1997 standard, the machine is provided for A.C. supplies corresponding to the ex-
tracted characteristics below :
4.3.2 A.C. supplies
Voltage:
Steady state voltage: from 0.9 to 1.1 of nominal voltage.
Frequency:
from 0.99 to 1.01 of nominal frequency continuously.
from 0.98 to 1.02 short time.
Harmonics:
Harmonic distortion not to exceed 10 % of the total r.m.s. voltage between live conductors for the sum of the second
through to the fifth harmonic. An additional 2 % of the total r.m.s. voltage between live conductors for the sum of the
sixth through to the 30th harmonic is permissible.
Voltage unbalance:
Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three-
phase supplies shall exceed 2 % of the positive sequence component.
Voltage interruption:
Supply interrupted or at zero voltage for not more than 3 ms at any random time in the supply cycle. There shall be
more than 1 second between successive interruptions.
Voltage dips:
Voltage dips shall not exceed 20 % of the peak voltage of the supply for more than one cycle. There shall be more
than 1 second between successive dips.
4 Packaging-Weight
The ironing machine is secured to a transport pallet and packaged in a cardboard box.
Ironing width Units 1 m 1.4 m 1.6 m
Packaging dimensions (boxed)
Length (A) mm 1480 1880 2130
Width (B) mm 540 540 540
Height (C) mm 1150 1150 1150
Weight kg 138 165 185

Installation manual 7
5 Technical characteristics
Neither base nor sealing are indispensable.
It is yet possible to fix the ironer to the floor.
To do so, use the holes made to block the machine on the transport pallet.

8Installation manual
Ironing width Units 1 m 1.4 m 1.6 m
AOverall length mm 1395 1795 2045
BLength of feeding table mm 1000 1400 1650
Cylinder diameter mm 230 230 230
CDistance between feet mm 1220 1620 1870
Evacuation diameter mm nothing 36/40 36/40
Electrical connection -see table see table see table
Main voltage V see table see table see table
Frequency Hz 50/60 50/60 50/60
EPower supply cable mm² see table see table see table
Electric power, total load kW 5.20 7.50 8.70
Electric heating power kW 5.00 7.20 8.40
Max. hourly consumption kWh/h 4.28 5.82 7.27
Max. water evaporation capacity1l/h 5.00 6.78 8.05
Heat loss W 150 225 260
FControl fuse (250 V) A 1.25 1.25 1.25
Movement motor power kW 0.18 0.18 0.18
Fan motor power kW nothing 0.06 0.06
Ironing speed at 50 (60) Hz m/min 3.4 (4) 3.4 (4) 3.4 (4)
Heating surface m² 0.164 0.230 0.270
Weight kg 120 140 165
1. With 20 % residual moisture content and 100 % roller utilization (according to ISO 93.98 standard).

Installation manual 9
Ironing
width
Supply voltage Rated intensity Main switch Connection cable
section
Fuse
1 m 400/415 V 3+N+E ~ 50/60 Hz 7.4 A 4 x 20 A 5 x 2.5 mm² 10 A
1 m 400/415 V 3+E ~ 50/60 Hz 7.4 A 3 x 20 A 4x 2.5 mm² 10 A
1 m 230/240 V 3+E ~ 50/60 Hz 12.8 A 3 x 20 A 4x 2.5 mm² 16 A
1 m 200/208 V 3+E ~ 50/60 Hz 14.8 A 3 x 20 A 4x 2.5 mm² 16 A
1 m 440/460 V 3+E ~ 50/60 Hz 6.7 A 3 x 20 A 4x 2.5 mm² 10 A
1 m 230 V mono 2+E ~ 50/60 Hz 23.2 A 2 x 32 A 3 x 6 mm² 35 A
1 m 208 V 2+E ~ 50/60 Hz 25 A 2 x 32 A 3 x 6 mm² 35 A
Ironing
width
Supply voltage Rated intensity Main switch Connection cable
section
Fuse
1.4 m 400/415 V 3+E ~ 50/60 Hz 10.7 A 4 x 20 A 5 x 2.5 mm² 16 A
1.4 m 400/415 V 3+N+E ~ 50/60 Hz 10.7 A 3 x 20 A 4 x 2.5 mm² 16 A
1.4 m 230/240 V 3+E ~ 50/60 Hz 18.5 A 3 x 25 A 4 x 2.5 mm² 25 A
1.4 m 200/208 V 3+E ~ 50/60 Hz 21.3 A 3 x 25 A 4 x 2.5 mm² 25 A
1.4 m 440/460 V 3+E ~ 50/60 Hz 9.7 A 3 x 20 A 4 x 2.5 mm² 16 A
1.4 m 230 V mono 2+E ~ 50/60 Hz 33.6 A 3 x 40 A 3 x 6 mm² 50 A
Ironing
width
Supply voltage Rated intensity Main switch Connection cable
section
Fuse
1.6 m 400/415 V 3+N+E ~ 50/60 Hz 12.5 A 4 x 20 A 5 x 2.5 mm² 16 A
1.6 m 400/415 V 3+E ~ 50/60 Hz 12.5 A 3 x 20 A 4 x 2.5 mm² 16 A
1.6 m 208 V 3+E ~ 60 Hz 23 A 3 x 32 A 4 x 6 mm² 35 A
1.6 m 204 V 3+E ~ 60 Hz 20 A 3 x 25 A 4 x 6 mm² 25 A
1.6 m 440 V 3+E ~ 50/60 Hz 11.5 A 3 x 20 A 4 x 2.5 mm² 16 A
6 Sound level
Airborne noise emitted by the machine (values established as from measurements made on the machine at points A,
B, C, D).
Ironing width 1 m 1.4 m 1.6 m
Weighted acoustic pressure level (A) in dB(A)
Point A 52 54 54
Point B 57 57 57
Point C 52 52 52
Point D 59 59 59

10 Installation manual
Important
This ironing machine should only be used for previously washed and pre-dried, machine-ironable
textiles.
Important
In this normal case of use, it is not necessary to connect the exhaust duct to the open air.
In the opposite case, the exhaust duct must be connected to the open air, by the shortest way, and with as few bents
as possible.
Incline the flexi-hose downwards, as compared to the machine.
Protect the end of the exhaust duct from the bad weather.
Do not connect the exhaust duct to a gas, coal, fuel oil furnaces chimney. Separate it also from any other ducting
(tumble dryer, finishing cabinet).
7 Installation
The ironer must be transported to its final position in the laundry before the pallet is removed.
Remove the cardboard box and the two side panels (key included).

Installation manual 11
1. Remove the 2 fixing screws (1 screw by casing) which fix the machine to the transport pallet and unload the machine.
2. Install the ironer in an area where it is easily accessible by both operators and service technicians.
Make sure that the side of the machine is at least 100 cm away from walls or other machines.
In addition, leave a minimum of 10 cm between the machine and any rear wall.
3. Install the four adjustable feet and counternuts delivered with the machine as shown on the Fig. 3 below.
Place the machine on a perfectly stable and level floor. Check the horizontality of the machine using a spirit level
at both its centre and ends.
If required, use the adjustable feet to level the machine then lock with counternuts.
Control the floor space (E) between the two casings in order for the treadle to move correctly.
Control manually the functioning of the pedal which has to move freely with no jamming.
8 Working place lighting
The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare,
and should be sufficient to detect any hazards.

12 Installation manual
The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux.
Whenever possible, the working place should be illuminated by daylight.
9 Electrical connection
Prior to use, the machine should be plugged into a correctly earthed power socket complying with the standard in
force.
Important
The mechanical and electrical installation of the machine should only be done by qualified personnel.
Important
Make sure that both the power voltage is correct and the power supply of your installation is sufficient before con-
necting the machine.Use only a cable to supply the machine.
Connect the machine to a four-pole switch and protective fuses (customer supply). The opening distance of the four-
pole switch contact should be 3 mm minimum.
The values of these apparatus are indicated in chapter “Technical characteristics”.
Install the main switch in an easily accessible position.
Insert the power cable into the stuffing box provided for this purpose.
Three-phase connection 3N AC + E (PE)
Connect the machine’s power cable to the terminal block on the printed circuit provided for the purpose.
L1
L2
L3
N
PE
F1
Phase no 1
Phase no 2
Phase no 3
Neutral
Earth connection
Control fuse to protect the electrical control
circuit (1.25 A)

Installation manual 13
Three-phase connection 3 AC + E (PE)
Connect the machine’s power cable to the terminal block on the printed circuit provided for the purpose.
L1
L2
L3
PE
F1
Phase no 1
Phase no 2
Phase no 3
Earth connection
Control fuse to protect the electrical control
circuit (1.25 A)
Single-phase connection 1N AC + E (PE)
Connect the machine’s power cable to the terminal block on the printed circuit provided for the purpose.
L1
N
PE
F1
Phase no 1
Neutral
Earth connection
Control fuse to protect the electrical control
circuit (1.25 A)
Single-phase connection 1 AC + E (PE)
Connect the machine’s power cable to the terminal block on the printed circuit provided for the purpose.
L1
L2
PE
F1
Phase no 1
Phase no 2
Earth connection
Control fuse to protect the electrical control
circuit (1.25 A)

14 Installation manual
Mains transformer connection diagrams according to the customer’s various mains voltage (machines pro-
vided with a transformer only).
400 Volts supply
Measure the mains voltage at the primary with a volt-
meter between 0 and 400 volts of the transformer.
If the voltage is equal to 400 volts, do not touch the
transformer connection which should be as indicated in
the margin.
If the voltage is > 400 volts (example: 420/230 volts),
connect threads to the transformer as indicated in the
margin.
Note!
The latter solution is advised even it the voltage is
normally equal to 400 Volts, but may be subject to
time variations; your machine electrical equipment
will not be overfeed.
If the voltage is far < 400 volts (example: 370/380 volts),
connect threads to the transformer as indicated in the
margin.

Installation manual 15
Important
Once connected, make sure to check the correct order of phase connections.
Caution
If the phases are not connected the right order, when switching on the machine, the bed remains in contact
against the cylinder, this last rotates clockwise (see from the machine right side), but the safety hand device is
inoperative. You must not, in any case, continue to operate the ironer. Stop the machine and invert the phases.
10Check before use
The ironing machine is delivered with the bed in contact
with the cylinder.
1. Check that the machine’s On/Off switch is to “0”
2. Turn on the main switch of the machine.
3. Push on the On/Off button, the green light is on, 4
cases (A, B, C or D) can now arise.

16 Installation manual
Important
The control pedal must not be operated before making the following checks.
If the functioning of the machine does not correspond to either case (A) or (B), stop the machine with the On/Off
switch, put the main switch to Off and invert the 2 phase wires on the power supply terminal block.
(A) Phases in good order and bed closed (B) Phases in good order and bed opened
When starting up the ironer, the cylinder does not rotate and the bed
moves away from the cylinder.
Everything is OK.
You can operate the ironer.
When starting up the ironer, the cylinder does not rotate and the bed
does not move.
Everything is OK.
You can operate the ironer.
(C) Inverted phases and bed closed (D) Inverted phases and bed opened
When starting up the ironer, the bed remains closed, the cylinder ro-
tates in the right way but the hand safety device is inoperative.
Do not use the machine.
Modify the phases order (see below).
When starting up the ironer, the cylinder rotate in the wrong way and
the bed blocks in rear position.
Release the bed and modify the phases order (see below and next
page).
• Repeat operations points 1, 2 and 3, the tray should now move back.
• Turn the main switch off.
• Reinstall the side panels and lock the fixing screens.
• Remove the protective paper from around the cylinder.
• The ironing machine is now ready to be used.
Note!
At the first use, it is necessary to leave the cylinder heated turn for about one hour to allow the padding to
ram. This running in allows to get a space between the bed and the cylinder in order to feed the linen easily.

Installation manual 17
11 Disconnecting the machine
Important
If you wish to disconnect the electrical supply cable, it is more wise to do it once the machine id cooled down and
to stop the ironer with the bed contact with the cylinder.
Proceed as follows:
• When the bed is cold, move it against the cylinder by
pressing on the control pedal and activate the On/Off
switch to stop the electrical supply.
• Stop the electrical supply by the main switch.
• You can now disconnect the electrical supply cable.
• To reconnect the machine, it is imperative to check
the order of connection of the phases before starting
the ironer (see previous page).
12Releasing process to follow in case of connection while the bed is in back
position
If you connect the machine with the bed in back position and the control pedal activated (when two wires of phases
are inverted), an electrical device doubled with a mechanical system of locking prevents to deteriorate essential
mechanism organs.
1. Stop the machine’s electrical supply by the main switch.
2. Invert two wires of phase (see previous page).
3. Remove the right lateral casing.
4. Unscrew the screw (A) while holding the bed, this last comes automatically in position against the cylinder.
5. Block the screw again (A) and reassemble the lateral casing.

18 Installation manual
13Safety thermostat’s adjustment
Important
This ironer has an adjustable safety thermostat in order to avoid damages of the cotton covering in case of ma-
chine stop with the bed closed.
This safety thermostat is adjusted in our plant so that the regulation thermostat doesn’t go above the temperature
corresponding to the position •• which is approximately 150 °C; even when it is set on a higher temperature.
If you want to increase the ironing temperature, disman-
tle the bed’s back casing and turn the rod (T) of the
safety thermostat.
This way, you can limit the maximum ironing tempera-
ture as you want.

Installation manual 19
Important
Check-out
Before leaving, put the appliance into operation and allow to run a complete cycle.
Watch to ensure that all burner system components function correctly.
14Star / Triangle Commutation diagram
AHeating resistor commutation
BMotion motor commutation
⋆“Star” commutation from 380 to 460 volt three-phases
∇“Triangle” commutation from 200 to 240 volt three-phases
P1 Commutation from 200 to 240 volt mono-phase
C1 Phase shifting capacitor

20 Installation manual
15Annexes
15.1 Control diagram printed circuit