ELEKTRO PARTNER TwinProbe User manual

TwinProbe
User Manual
www.elektropartner.com

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SUMMARY
Introduction........................................................................................5
ABOUT THE MANUAL......................................................................6
1 LEGEND OF THE SYMBOLS USED...........................................7
2 GLOSSARY..................................................................................8
3 GENERAL SAFETY REGULATIONS..........................................9
3.1 Glossary..........................................................................................9
3.2 Operator Safety Regulations...........................................................9
3.2.1 General Safety Regulations................................................................9
3.2.2 Risk of Asphyxiation............................................................................9
3.2.3 Risk of Impact and Crushing.............................................................10
3.2.4 Hazards Caused by Moving Parts....................................................10
3.2.5 Risk of Burning or Scalding..............................................................10
3.2.6 Fire and Explosion Hazard...............................................................11
3.2.7 Noise Hazard....................................................................................11
3.2.8 High Voltage Hazard.........................................................................11
3.2.9 Poisoning Hazard.............................................................................12
3.3 General User and Maintenance Warnings....................................13
4 SPECIFIC SAFETY RULES FOR USING TWINPROBE...........14
4.1 Glossary........................................................................................14
4.2 General Rules...............................................................................14
4.3 Operator Safety.............................................................................14
4.4 Tool Safety....................................................................................15
5 ENVIRONMENTAL INFORMATION..........................................17
6 OPERATION OF THE TOOL'S RADIO DEVICES.....................18
7 INFORMATION REGARDING REGULATIONS.........................19
8 TWINPROBE..............................................................................20
9 DESCRIPTION...........................................................................21
9.1 Image of the Tool..........................................................................21
9.2 Technical Features........................................................................22
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10 User Instructions......................................................................24
10.1 Tool Power Supply......................................................................24
10.1.1 Power supply through power adapter.............................................25
10.1.2 Power supply through battery cable...............................................26
10.1.3 Power supply through internal battery............................................27
10.1.4 Recharging the Internal Battery......................................................27
10.2 Turning the unit on and off..........................................................28
10.3 Communication Mode with the Display Unit................................29
10.3.1 Connecting via Bluetooth ...............................................................30
10.3.2 Connection via USB........................................................................31
10.3.3 Blink codes......................................................................................32
10.4 Oscilloscope................................................................................33
10.4.1 Connection of measuring probes....................................................34
10.4.2 Insulated measurement..................................................................35
10.5 SIGNAL GENERATOR...............................................................36
10.5.1 Connection of the cable of the Signal Generator............................37
10.5.2 PWM 5 V.........................................................................................38
10.5.3 PWM CURRENT DRIVE.................................................................41
11 ACCESSORIES.......................................................................45
12 TOOL FIRMWARE UPDATE...................................................46
13 MAINTENANCE.......................................................................47
14 TROUBLESHOOTING.............................................................48
15 LEGAL NOTICES.....................................................................49
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TWINPROBE TECHNICAL MANUAL
Introduction
Dear Customer,
WewouldliketothankyouforchoosingaTEXAproductforyourworkshop.
We are certain that you will get the greatest satisfaction from it and receive
a great deal of help in your work.
Please read through the instructions in this manual carefully and keep it for
future reference.
Reading and understanding the following manual will help you to avoid
damage or personal injury caused by improper use of the product to which
it refers.
TEXA S.p.A reserves the right to make any changes deemed necessary
to improve the manual for any technical or marketing requirement; the
company may do so at any time without prior notice.
This product is intended for use by technicians specialized in the
automotive field only. Reading and understanding the information in this
manual cannot replace adequate specialized training in this field.
The sole purpose of the manual is to illustrate the operation of the product
sold. It is not intended to offer technical training of any kind and technicians
will therefore carry out any interventions under their own responsibility and
will be accountable for any damage or personal injury caused by
negligence, carelessness, or inexperience, regardless of the fact that a
TEXA S.p.A. tool has been used based on the information within this
manual.
Any additions to this manual, useful in describing the new versions of the
program and new functions associated to it, may be sent to you through
our TEXA technical bulletin service.
This manual should be considered an integral part of the product to which
it refers. In the case it is resold the original buyer is therefore required to
forward the manual to the new owner.
Reproduction, whole or in part, of this manual in any form whatsoever
without written authorization from the producer is strictly forbidden.
© copyright and database rights 2011. The material contained in this
documentis protected bycopyright and databaserights. All rightsreserved
according to law and international agreements.
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ABOUT THE MANUAL
In this document the terms "tool" and "device" refer to the purchased
product, subject of this manual.
Any other specific term is explained in the text.
This manual is divided into the following chapters:
1. Legend of the Symbols: provides the description of the symbols used in
the manual.
2. Glossary: provides the meaning of the technical terms used in the manual.
3. General Safety Rules: provides important information concerning the
safety of the operator and its workplace.
4. Specific Safety Rules: provides important information concerning the
safety of the operator in relation to the use of the product.
5. Environmental information: provides indications related to the disposal of
the purchased tool/device.
6. Operation of the Radio Devices: provides information concerning the
wireless connectivity of the tool/device.
7. Normative information: reports the declaration of conformity of the tool/
device
8. Description: describes the tool/device, the technical features, the
equipment.
9. Operation:explainsallthefunctionsandoperationmodesofthetool/device.
10. Maintenance: provides indications on the maintenance of the tool/device.
11. Solutions to problems: suggests "what to do when... " and gives
information on our client help service.
12. Legal Notes: provides indications related to the guarantee of the purchased
tool/device.
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1 LEGEND OF THE SYMBOLS USED
The symbols used in the manual are described in this chapter.
Asphyxiation Risk
Explosion Risk
High Voltage Hazard
Fire / Burn risk
Poisoning Hazard
Corrosive Substances Risk
Noise Hazard
Moving Parts Risk
Crushing Risk
General Risk
Important information
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2 GLOSSARY
Thischapter provides definitionsof thetechnical terms usedin themanual:
•Diagnosis/diagnostic socket: female connector mounted on the vehicle
which allows it to be connected to the vehicle control unit.
•OBD socket: diagnosis socket specific to the OBD protocol.
•Diagnosis/diagnostic connector: male connector mounted on the
diagnosis tool or at the end of a cable to connect to the diagnosis tool.
•OBD connector: diagnosis connector specific to the OBD protocol.
•Diagnosis/diagnostic cable: cable that allows the diagnosis cable to be
connected to the diagnosis socket.
•OBD cable: diagnosis cable specific to the OBD protocol.
•Display unit: device equipped with a screen (PC, mobile device, etc.) in
which the special software that allows communication with the tool, its
configuration and the processing and displaying of data collected by it, is
installed.
•Peripheral device: with respect to the display unit, any instrument or device
that the display unit is able to interface with.
•Device connector: USB connector used to connect to the device.
•Host connector: USB connector used to connect to the display unit.
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3 GENERAL SAFETY REGULATIONS
3.1 Glossary
•Operator: qualified individual, in charge of using the device/tool.
•Machine/device/tool: the product purchased.
•Workplace: the place where the operator must carry out her/his work.
3.2 Operator Safety Regulations
3.2.1 General Safety Regulations
•The operator must be completely clear-headed and sober when using the
device;takingdrugsoralcoholbeforeorwhenoperatingthedeviceisstrictly
forbidden.
•The operator must not smoke during device operation.
•The operator must carefully read all the information and instructions in the
technical documents provided with the device.
•The operator must follow all the instructions provided in the technical
documents.
•Theoperatormustalwayswatchoverthedeviceduringthevariousoperating
phases.
•The operator must make sure she/he is working in environment which is
suitable for the operations that must be carried out.
•The operator must report any faults or potentially hazardous situation in
connection with the workplace or the device.
•The operator must carefully follow the safety regulations required for the
workplace in which she/he is working and required by the operations she/he
has been asked to carry out.
3.2.2 Risk of Asphyxiation
Exhaust gas from internal combustion engines, whether they may
be petrol or diesel, are hazardous to your health and can cause
serious harm to your body.
Safety Precautions:
•The workplace must be equipped with an adeguate ventilation and air
extraction system and must be in compliance with standards according to
current national laws.
•Always activate the air extraction system when working in closed
environments.
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3.2.3 Risk of Impact and Crushing
The vehicles which are undergoing A/C system recharging
operations and the devices, must be properly blocked using the
specific mechanical brakes/blocks, while being service.
Safety Precautions:
•Alwaysmakesure thatthevehicleis inneutralgear(or thatitisset inparking
position in case of a vehicle equipped with automatic transmission).
•Always activate the hand brake or parking brake on the vehicle.
•Always block the wheels on the vehicle with the specific mechanical blocks.
•Make sure the device is stable, on a flat surface and the wheels are locked
with the specific brakes.
3.2.4 Hazards Caused by Moving Parts
Vehicle engines include parts that move, both while running and
not running (eg: the cooling fan is controlled by a thermal switch
in connection with the coolant temperature and become activated
even when the vehicle is off), that can injure the operator.
Safety Precautions:
•Keep hands away from moving parts.
•Disconnect the engine cooling fan each time the engine you are working on
isstill hot.This willavoidthefanfrombecomingactivatedunexpectedlyeven
when the engine is off.
•Do not wear ties, loose clothes, wrist jewellery or watches when working on
a vehicle.
•Keep connection cables, probes and similar devices away from the moving
parts of the engine.
3.2.5 Risk of Burning or Scalding
The parts that are exposed to high temperatures in engines that
are moving or have just stopped could burn the operator.
Remember that catalytic mufflers reach very high temperatures,
able to cause serious burns or even start fires.
Acid in the vehicle batteries is another potential hazard.
Safety Precautions:
•Protect your face, hands, and feet by using suitable protection.
•Avoid contact with hot surfaces, such as spark plugs, exhaust pipes,
radiators and connections within the cooling system.
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•Make sure there are no oil stains, rags, paper or other inflammable material
near the muffler.
•Avoid splashing electrolyte on skin, eyes and clothes, as it is a corrosive and
highly toxic compound.
3.2.6 Fire and Explosion Hazard
The following are potential fires and/or explosion hazards:
•The types of fuel used by the vehicle and the vapours released by
these fuels.
•The refrigerants used by the A/C system.
•The acid in the vehicle batteries.
Safety Precautions:
•Let the engine cool.
•Do NOT smoke near the vehicle.
•Do NOT expose the vehicle to open flames.
•Make sure that the electrical connections are all well insulated.
•Collect any fuel that might have spilled.
•Collect any refrigerant that might have spilled.
•Make sure you are always working in an environment equipped with a good
ventilation and air extraction system.
•Always activate the air extraction system when working in closed
environments.
•Cover the openings of the batteries with a wet cloth in order to stifle the
explosive gases before proceeding in testing or recharging.
•Avoid causing sparks when connecting cables to the battery.
3.2.7 Noise Hazard
Loudnoisesthatmayoccurwithintheworkplace,especiallyduring
service operations may damage the operator's hearing.
Safety Precautions:
•Protect your ears with suitable protective ear wear.
3.2.8 High Voltage Hazard
The voltage supply from the mains that powers the devices in the
workplace and the voltage within the vehicle starter system is a
potential shock hazard to the operator.
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Safety Precautions:
•Make sure the electrical system in the workplace is compliant to current
national standards.
•Make sure the device being used is connected to ground.
•Cut off the power supply voltage before connecting or disconnecting cables.
•Do NOT touch the high voltage cables when the engine is on.
•Operate in conditions of insulation from ground.
•Work with dry hands only.
•Keep conductive liquids away from the engine while working.
•Never leave tools on the battery in order to avoid accidental contacts.
3.2.9 Poisoning Hazard
Thehosesusedtoextracttherefrigerantscanreleasetoxicgases,
dangerous to the operator if exposed to temperatures higher than
250 °C or in case of a fire.
Safety Precautions:
•Contact a doctor immediately should you inhale these gases.
•Use neoprene or PVC gloves when eliminating combustion deposits.
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3.3 General User and Maintenance Warnings
When using the device or carrying out scheduled maintenance (eg. fuse
replacement) on the device, carefully follow the information provided
below.
•Do not remove or damage the labels/tags and the warnings on the device;
do NOT in any case make them illegible.
•Do not remove, or block, any safety devices the device is equipped with.
•Only use original spare parts or spare parts approved by the manufacturer.
•Contact your retailer for any non-scheduled maintenance.
•Periodically check the electrical connections of the device, making sure they
are in good condition and replacing any damaged cables.
•Check parts that are subject to wear periodically and replace if necessary.
•Do not open or disassemble the device.
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4SPECIFICSAFETYRULESFORUSINGTWINPROBE
The technology used for the design and inspection of the manufacture of
the TWINPROBE diagnostic tools, make them reliable, simple and safe to
use.
Personnel in charge of using the diagnostic tools is required to follow the
general safety regulations and use the TWINPROBE tools for their
intended use only. Furthermore, they are required to carry out the
maintenance as described in this manual.
4.1 Glossary
Operator: qualified person responsible for using the diagnosis tool.
Tool/device: TWINPROBE.
4.2 General Rules
•The operator must have basic knowledge of mechanics, automotive
engineering, car repair and the potential dangers that may arise during self-
diagnosis operations.
•The operator must carefully read all the information and instructions in the
technical documents provided with the tool.
4.3 Operator Safety
Airbags inflate with great force; a tool placed in their expansion
area may be projected towards the occupants of the vehicle
causing serious harm.
Safety Measures:
•DO NOT position the tool in the airbag expansion area.
Some self-diagnosis operations allow you to activate/deactivate
certain actuators and safety systems on the vehicle.
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Safety Measures:
•Do not allow unqualified personnel using the tool, in order to avoid accidents
to people or damages to the tool or to electronic systems of the vehicle to
which it is connected.
•Follow the instructions supplied by the software closely and carefully.
4.4 Tool Safety
The tool was designed for the use in specific environmental
conditions.
Theuse ofthe toolin environments withtemperature andmoisture
characteristics different from those specified may impair its
efficiency.
Safety Measures:
•Place the tool in a dry place.
•Do not expose or use the tool near heat sources.
•Position the tool making sure it can be properly ventilated.
•Do not use corrosive chemicals, solvents or harsh detergents to clean the
tool.
Thetoolwasdesignedsoastobemechanicallytoughandsuitable
for use in a workshop.
Careless use and excessive mechanical stress may impair its
efficiency.
Safety Measures:
•Do not drop, shake or subject the tool to shocks.
•Do not place the tool where it could fall into water. Avoid any contact with
water.
•Do not lean heavy or sharp objects on the cables.
•Always avoid twisting or pulling the cables repeatedly.
•Do not perform any kind of intervention that may damage the tool.
•Do not open or dismantle the tool.
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The tool was designed so as to be electrically safe and to work
with specific power supply voltage levels.
Failure to comply with the specifications related to the power
supply may impair the tool efficiency.
Safety Measures:
•Do not wet with water or other liquids.
•If not otherwise specified, use the tool on vehicles with a 12/24V DC power
supply and the chassis connected to the negative pole.
•The connection for the power supply of the tool should always occur with the
battery system of the concerned vehicle.
•Do not use external batteries to supply the tool unless it is explicitly required
by the software.
•Pay particular attention to battery terminals and cables when setting up a
connection to the vehicle. This will avoid false contacts and/or avoid
accidentally connecting the cables to metallic parts of the vehicle being
tested.
•Unused terminals must be covered and protected by the appropriate rubber
plugs.
The electromagnetic compatibility tests carried out on the unit
guaranteethatitcanbeadaptedtothetechnologiesnormallyused
on vehicles (e.g.: engine check, ABS, airbag etc.). Nevertheless,
if malfunctions occur you should contact the vehicle dealer.
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5 ENVIRONMENTAL INFORMATION
For information regarding the disposal of this product please
see the pamphlet supplied.
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6 OPERATION OF THE TOOL'S RADIO DEVICES
Wireless connection with Bluetooth, WiFi and HSUPA technology
Wireless connectivity through Bluetooth, WiFi and HSUPA is a technology
that supplies a standard, reliable method for exchanging information
betweendifferent devicesusing radiowaves. Manyother productsbesides
those built by TEXA use this technology, such as mobile phones, portable
devices, Computers, printers, cameras, Pocket PCs etc.
The Bluetooth, WiFi and HSUPA interfaces search for compatible
electronic devices based on the radio signals they emit and establish a
connection. TEXA tools only select and prompt compatible TEXA devices.
This does not exclude the presence of other sources of communication or
disturbance.
THE EFFICIENCY AND QUALITY OF BLUETOOTH, WiFi AND HSUPA
COMMUNICATIONMAYBEAFFECTEDBYTHEPRESENCEOFRADIO
DISTURBANCE.THECOMMUNICATIONPROTOCOLISDESIGNEDTO
MANAGE THESE TYPES OF ERRORS; HOWEVER, IN SUCH CASES
COMMUNICATION MAY BE DIFFICULT AND CONNECTION MAY
REQUIRE SEVERAL ATTEMPTS.
SHOULD THE WIRELESS CONNECTION ENCOUNTER SERIOUS
PROBLEMS AND COMPROMISE REGULAR COMMUNICATION, THE
SOURCE OF THE ENVIRONMENTAL ELECTROMAGNETIC
DISTURBANCEMUSTBEIDENTIFIEDANDITS INTENSITYREDUCED.
Position the tool so that the radio devices it is equipped with can work
properly.Inparticular,donotcoveritwithanyshieldingormetallicmaterials
in general.
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7 INFORMATION REGARDING REGULATIONS
Declaration of conformity
Texa S.p.A. hereby declares that this unit complies with the
essential requirements and with all further provisions defined by
the 1999/5/EC regulation.
A complete copy of the Declaration of Conformity can be obtained from
TEXA S.p.A., Via 1 Maggio 9, 31050 Monastier di Treviso (TV), Italy
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