Elliott 99062 Series Manual

For 1/4” – 5/8” (6.35mm – 15.88mm) Tube O.D.
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99062 Series Electric Rolling Motor
Operating and Maintenance Instructions
WARNING: Read these instructions before using this tool.

99062 Series 3
Table of Contents
Introduction .......................................................................................................... 4
Safety Instructions................................................................................................ 5
Setup .................................................................................................................... 7
Troubleshooting Electric Rolling Motors............................................................... 9
Care & Maintenance........................................................................................... 10
Brush Replacement............................................................................................ 11
99062 Series Parts Diagram............................................................................... 12
99062 Series Parts List ...................................................................................... 13
Technical Information ......................................................................................... 14
Warranty ............................................................................................................. 15

4 99062 Series
Introduction
Thank you for purchasing this Elliott product. More than 100 years of experience have been employed in
the design and manufacture of this tool, representing the highest standard of quality, value and durability.
Elliott tools have proven themselves in thousands of hours of trouble free eld operation.
If this is your rst Elliott purchase, welcome to our company; our products are our ambassadors. If this is
a repeat purchase, you can rest assured that the same value you have received in the past will continue
with all of your purchases, now and in the future.
The Elliott 99062 Series Electric Rolling Motor is to be used with the Elliott Model ELC110220 Electronic
Torque Controller to expand tubes in the following types of equipment:
Heat Exchangers
Condensers
Chillers
Evaporators
Air Conditioners
If you have any questions regarding this product, manual or operating instructions,
please call Elliott at [phone] toll free (USA only) or [phone], or fax us at [phone]
for immediate service.

99062 Series 5
Safety Instructions
1. Read all safety and operating instructions contained in this manual prior to use of the tool. Failure
to follow all instructions listed below may result in electrical shock, re and/or serious injury.
2. Do not operate this tool while under the inuence of drugs or alcohol.
3. Do not operate this tool in an explosive atmosphere, such as in the presence of ammable
liquids, gases or dust.
4. Check the motor, cable and plug prior to every use of the tool. Repair or replace any defective
parts prior to use of the tool.
5. Do not use motor in wet conditions.
6. Use only extension cords and plugs approved for outdoor use when working outdoors.
7. Use appropriate safety equipment (i.e. safety glasses, ear plugs, dust masks, etc.) when using
this tool.
8. Ensure that long hair or loose tting clothes are secure prior to use of the tool.
9. Do not use motor without the additional handle.
10. Never apply the motor to an unsecured work piece.
11. Power cable should be located to the rear of the motor during operation, away from the rotating
spindle.
12. Always hold the motor with both hands and maintain a safe stance during use.
13. Stay clear of any objects that may interfere with the operator’s ability to maintain control of the
motor as it reaches maximum torque.
14. Always disconnect the motor from the power source prior to performing any maintenance or
repairs.
Protection
To avoid damage to the tool and/or possible injury to the operator:
Do not continue to run the motor after the motor has reached its maximum torque.
Do not operate the motor beyond the maximum amperage rating shown on the name plate.
Use only original replacement parts from the motor manufacturer.

6 99062 Series
TM-101 Model No. 9017 Super Maxi-Torq® Pneumatic Rolling Control Page 6 of 20

99062 Series 7
Setup
Connect to Torque Controller
To get full use of the auto-reverse and torque shut-off features, this motor must be used with the Elliott
Model ELC110220 Electronic Torque Controller. Connect the 7-pin connector on the motor cord to
the 7-pin socket on the torque controller. The controller will automatically detect whether the motor
is 110V or 220V and whether the motor is auto-reversing or manual reversing. (Note: The operating
voltage must correspond with the voltage indicated on the motor’s name plate. 99062-110 motors
designed for 110V can be used with 120V as well. 99062-220 motors designed for 220V can be used
with 240V as well.
When operating the motor in conjunction with Elliott’s ELC110220 Torque Controller the following
maximum settings must be followed:
Electric motors are designed to operate within
a specic amperage range. Operating above the
maximum specied amperage rating will result in
damage to the motor.
Recommended Electrical Settings
Model Single Phase
Voltage
Maximum
Amperage
Maximum
ELC110220 Setting
99062-110-7P 110 4.3 215
99062-220-7P 220 2.2 110

8 99062 Series
Setup
Grounded power cords have plugs with three prongs and require a three wire extension cord. Double
insulated power cords have plugs with two prongs and can use either two or three wire extension
cords. As the distance from the supply outlet increases, you must use a heavier gauge extension
cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting
in loss of power. Refer to the chart below to determine the required minimum wire size.
Recommended Minimum Wire Gauge for Extension Cords
Nameplate
Amperes Extension Cord Length
25’ (7.6m) 50’ (15.2m) 75’ (22.8m) 100’ (30.5m) 150’ (45.7m) 200’ (61.0m)
0.0 - 5.0 16 16 16 14 12 12
If using an extension cord, avoid excessive lengths
and/or undersized wire gauge cords. The ELC110220
is designed to operate at a minimum voltage of 100
VAC. The use of an undersized extension cord can
create a voltage drop that may adversely affect the
operation of the ELC110220. An extension cord that
is hot to the touch is most likely undersized and
should be replaced with the next larger size wire.

99062 Series 9
Symptom Possible Causes Solution
Motor won’t run.
Loose plug connections. Ensure all plug connections are
secure.
Motor voltage doesn’t match power
source voltage.
Ensure that motor voltage matches
the voltage of the power source.
Torque controller is in “Auto” or
“Assisted” mode & is waiting for
additional input.
Check the torque controller dialog
screen & enter info required.
Motor will not shut off at
controller setting.
Limit setting on the torque controller is
set too high. Recalculate or reduce limit setting.
Torque required exceeds motor
capacity.
Set motor speed (if 2-speed) to lower
speed or switch to larger motor.
Motor set at low speed setting
(2-speed motors only). Set motor to high speed setting.
Motor is too large for application. Switch to a smaller motor.
Defective trigger switch. Replace the trigger switch.
Defective motor. Have the motor serviced by an
authorized repair specialist.
Motor runs hot.
Motor is operating at or above
its max. amperage rating.
Set motor speed (if 2-speed) to lower
speed or switch to larger motor.
Ambient temperature are high. See Care & Maintenance
on page 10.
Defective motor. Have the motor serviced by an
authorized repair specialist.
Motor will not
auto-reverse. Loose plug connection. Ensure plug connection to torque
controller is secure.
Troubleshooting Electric Rolling Motors

10 99062 Series
Care & Maintenance
Environments with high ambient temperatures require closer attention to care and use. In order to
achieve optimal motor performance consider the following:
• Clean Power–The use of a reliable, consistent power supply will help minimize voltage uctuations
that can be harmful to the motor.
• Ambient Temperature–As the ambient temperature rises, so does the need for cooling. When used
in high ambient temperature conditions, operators should run the motor under no load for 10 to 15
seconds periodically during the shift to enable ambient air to pass through the motor and cool the
internal parts. Frequency and duration of cooling periods are dependent on the ambient temperature.
If using in conjunction with Elliott ELC110220, this practice will not adversely affect the performance
of the controller.
• Cooling Motors–In the event that conditions are so extreme that the cooling recommendation above is
not sufcient, operators should consider implementing a multiple motor system where motors are run
for a short period of time then allowed to rest while a secondary motor is put into service. Alternating
motors in this manner will allow the motor to cool and avoid damage due to overheating.
• Internal Operation Temperature–The operating temperature of the internal components must not
reach 284 degrees Fahrenheit (140 degrees Celsius).
To ensure years of reliable operation, follow these simple care and maintenance suggestions:
• Keep the motor clean and free of dirt and other contaminants.
• Do not allow contaminants inside the motor housing.
• When the brush lengths are .25” (6.35mm) or less, brushes need to be replaced. (See instructions
below.) Brushes should be replaced by a maintenance technician. They must be run in by a 20 minute
idle run of the tool. Also, the condition of the commutator must be checked. In case of irregular color-
ing of the individual blades and surface crashes, send the tool to an authorized service center.
Environmental Protection
Raw Material Recycling instead of Waste Disposal
The components that make up this tool, as well as its packaging, are made of recyclable materials and
should be disposed of in accordance with local rules and regulations.

99062 Series 11
Brush Replacement
When To Replace The Carbon Brushes:
When the brush lengths are .25” (6.35mm) or less, brushes need to be replaced. Brushes are eld-
serviceable components and should be replaced by a maintenance technician.
1. Disconnect motor from any power source.
2. Remove (7) side screws (Item 9) from the housing set (Item 8).
3. Slide out brush holder (Item 17) & carbon brush (Item 19) from the housing set (Item 16).
4. To remove the carbon brush from the brush holder, press the copper tab thru the window in the
brush holder & pull the carbon brush free of the brush holder.
5. Insert the new carbon brush into the brush holder until the tabs click into place.
6. Slide the brush holder & carbon brush into slot in the housing set.
7. Repeat steps 2 thru 5 for replacing the carbon brush on the other side of the armature (Item 12).
8. Replace the housing set & the (7) side screws.

12 99062 Series
99062 Series Parts Diagram
1A 1B
23
4
5
6
7
8
25

99062 Series 13
99062 Series Parts List
Item
No. Part Number Description
1A 810-037-037 QR Chuck (3/8” Sq. both ends)
1B 810-025-037 QR Chuck (1/4” Sq. x 3/8” Sq.)
2445903 Square Adapter
344-324376-4 Spindle
444-211242 Ball Bearing
544-233925-5 Retaining Ring
644-226578-7 Helical Gear
744-210028-2 Ball Bearing
844-188277-8 Housing Set
944-266326-2 Tapping Screw
10 44-211032-4 Ball Bearing
11 44-240066-0 Fan
12 44-515696-9 110V Armature
44-515699-3 220V Armature
13 44-210030-6 Ball Bearing
14 44-593640-6 110V Field
44-599369-2 220V Field
15 44-232210-3 Leaf Spring
16 44-188277-8 Housing Set
17 44-643563-9 Brush Holder
18 44-191627-8 Carbon Brush
19 44-650585-2 110V Switch
44-650586-0 220V Switch
20 44-266326-2 Tapping Screw
21 44-687124-5 Strain Relief
22 44-646150-3 110V Choke Coil
44-646151-1 220V Choke Coil
23 44-645190-8 Noise Suppressor
24 44-682504-0 Cord Guard
25 99062-110CC 110V Connection Cable
99062-220CC 220V Connection Cable

14 99062 Series
Technical Information
Rated Voltage: 110V / 120V (99062-110-7P) 220V / 240V (99062-220-7P)
Rated Power Input (Watts): 450
Frequency: 50 – 60 Hz
Max. Amperage: 4.3A (110V) 2.2A (220V)
ELC110220 Limit Setting: 215 (110V) 110 (220V)
Free Speed (No Load): 3000 RPM
Max. Torque (In.-Lbs. / N*m): 15/1.7 @ 1900 RPM
Protection Class: II (Double Insulation)
Degree of Protection: IP 20
Interference Suppression: as per DIN VDE 0875, EN 55014
All rights of changes due to technical development reserved.
Dimensions (without toolbox):
Length (Inches / mm): 9.5 / 241.3
Width (Inches / mm): 2.5 / 63.5
Height (Inches / mm): 7 / 177.8
Weight (Lbs. / Kg): 2.7 / 1.2
Dimensions (with toolbox):
Length (Inches / mm): 20 / 508
Width (Inches / mm): 10.5 / 266.7
Height (Inches / mm): 10 / 254
Weight (Lbs. / Kg): 6.3 / 2.9

WARRANTY
Should any part, of Seller’s own manufacture, prove to have been defective in material or workmanship
when shipped (as determined by Seller), Seller warrants that it will, at its sole option, repair or replace
said part f.o.b., point of manufacture, provided that Buyer noties, in writing, of such defect within
twelve (12) months from date of shipment from the manufacturing plant.
On request of Seller, the part claimed to be defective will be returned, transportation, insurance, taxes
and duties prepaid, to the factory where made, for inspection. Any item, which has been purchased by
Seller, is warranted only to the extent of the original manufacturer’s warranty to Seller.
Seller shall not be liable for any damages or delays caused by defective material or workmanship.
No allowance will be made for repairs or alterations made by others without Seller’s written consent or
approval. If repairs or alterations are attempted without Seller’s consent, Seller’s warranty is void.
THE WARRANTIES PROVIDED IN THE OBLIGATIONS AND LIABILITIES OF SELLER HEREUNDER,
AND THE RIGHTS AND REMEDIES OF BUYER HEREUNDER ARE EXCLUSIVE AND IN
SUBSTITUTION FOR, AND BUYER HEREBY WAIVES ALL OTHER WARRANTIES, GUARANTEES,
OBLIGATIONS, CLAIMS FOR LIABILITIES, RIGHTS AND REMEDIES, EXPRESS OR IMPLIED,
ARISING BY LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY
FOR MERCHANTABILITY AND FITNESS FOR PURPOSE.
Seller’s total liability is limited to the lower of the cost of repair or replacement.

Elliott Tool Technologies, Ltd.
1760 Tuttle Avenue
Dayton, Ohio 45403-3428
Phone: [phone] • [phone]
Fax: [phone]
www.elliott-tool.com
Printed in the USA
© 05/2018 Elliott Tool Technologies, Ltd.
TM-105
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