ELMED ISOTEST HV User manual

Operation manual ISOTEST HV Page 1
CONTENT
1. Introduction.............................................................................................2
2. Explanation of safety symbols being used in this manual................3
3. Operation.................................................................................................4
3.1 General Instructions............................................................................4
3.2 Safety..................................................................................................4
3.3 Operating Elements ............................................................................7
3.4 Measuring ...........................................................................................8
3.4.1 Preparation for the Measurement.................................................8
3.4.2 Measurement Configuration.........................................................9
3.5 Extended display...............................................................................10
4. Maintenance..........................................................................................11
4.1 Maintenance......................................................................................11
4.2 Inspection / Calibration .....................................................................11
4.3 Storage..............................................................................................11
4.4 Repairs..............................................................................................12
4.4 Technical Data ....................................................................................13
V. 2.0 - 07/2015

Page 2 Operation manual ISOTEST HV
1. Introduction
Direct measurement of impulse voltages of more than 1000 V is a special
case in electrical metrology:
Voltage measurement using an oscilloscope requires not only special
probes but also qualified and experienced operators.
A proper measuring procedure using a sphere gap in accordance with
VDE 0433 / Part 2 is very time-consuming. Apart from having to take
into consideration the ambient conditions (atmospheric pressure, temp-
erature), the evaluation of the measurement using the "50% method"
also poses certain problems.
The ISOTEST HV impulse voltmeter was designed especially for the
measuring of impulse voltages, e.g. for measuring unipolar short-time
impulses emitted by an ELMED ISOTESTdevice.
The measuring device allows simple and reliable testing of the high
voltages from ELMED ISOTESTdevices (and others).
Quality assurance standards prescribe this check as a compulsory part of
the quality assurance tests.
The ISOTEST HV impulse voltmeter is a precision measuring instrument
for use not only in laboratories but also on construction sites. The value of
the high voltage being measured can be read off directly in kV from the
illuminated graphic LCD with a resolution of 100 volt.
Using the supplied accessories, ELMED ISOTESTdevices can be easily
connected to the HV impulse voltmeter for performing voltage
measurements.
Adapters for other instruments are available on request.

Operation manual ISOTEST HV Page 3
2. Explanation of safety symbols being used in
this manual
The following symbols are used in this operating manual:
Safety symbols indicate the presence of adjacent safety notes.
Special symbols indicate important information that should strictly
be observed.
This symbol indicates that the relevant action imposes a hazard for life and
limb.
Danger
This symbol indicates information provided for improving the understanding
of processes.
NOTE

Page 4 Operation manual ISOTEST HV
3. Operation
3.1 General Instructions
Immediately after unpacking, inspect the voltmeter and the
accessories for damage and/or missing parts.
If damage is discovered, notify the supplier immediately.
Under no circumstances is the voltmeter to be put into
operation in a damaged condition.
Before using the voltmeter for measuring, the 4 included
AA cells must be inserted into the battery compartment on the
back. Ensure the correct polarity!
3.2 Safety
The high-voltage impulse voltmeter ISOTEST HV has been exclusively de-
signed for manual measuring of impulse voltages and may only be used for
this purpose.
-The equipment is not designed for continuous stationary operation!
-Other use than described above is inappropriate use!
Please note that:
operating the equipment in explosion-hazard environments is
strictly forbidden.
Proper use extends to reading these operating instructions as well as
meeting all relevant requirements, especially safety regulations.
Furthermore, all inspection and maintenance should be performed within
the specified time intervals.
If ISOTEST HV is not used as described above, safe operation cannot be
guaranteed.

Operation manual ISOTEST HV Page 5
The manufacturer does not assume any liability for injuries of persons or
damage to equipment if the test equipment is not properly used.
Liability lies with the operator of the equipment.
The high voltage impulse voltmeter ISOTEST HV is exclusively
to be used for the measuring of the output voltage of devices
that
work with impulse voltage on condition that the rms-value of
the output voltage in the event of short circuit does not
exceed 3 mA.
comply with the technical data (see chapter 4.4)
For measuring high voltages the rules and standards VDE 0104
(rules for testing stations and laboratories over 1 kV) and
VDE 0105 have to be adhered to.
When measuring it is of utmost importance to pay special atten-
tion to proper grounding of the impulse voltmeter and the
ISOTEST holiday detector, i.e.
With the grounding (included in the delivery) a low-
impedance connection has to be established between one of
the black jacks of the impulse voltmeter and a grounding
point provided by the customer (protective earth conductor).
The ISOTEST®holiday detector has to be grounded by the
grounding cable (also included in the delivery).
For this purpose the ISOTEST holiday detector has to be
connected to the second black grounding jack of the impulse
voltmeter by the cable with the black 6 mm connectors.

Page 6 Operation manual ISOTEST HV
EC Declaration of Conformity
It is herewith confirmed that the product listed below
ISOTEST HV (impulse voltmeter)
meets the safety requirements within the scope of the conformity evaluation
procedure of the related competent authority, which are defined in the regula-
tion 2004/108/EG of the European Council for the approximation of laws of the
member states with respect to electromagnetic compatibility. The same ap-
plies to the provisions of the law on electromagnetic compatibility of instru-
ments (EMVG) as of 9 November 1992.
This declaration applies to all units that are manufactured in accordance with
the appropriate manufacturing documentation which is part of this declaration.
For the evaluation of products regarding the electromagnetic compatibility
relevant harmonized standards have been used.
DIN EN 61326-1:2006
Design-engineering modifications that have such significant effects on
the technical specifications and the proper use defined in this operation
manual so as to change the instrument considerably shall nullify this
declaration of conformity.
This declaration shall be legally binding for the manufacturer
ELMED Dr.-Ing. Mense GmbH, Heiligenhaus
signed by
Claudia Mense
Managing Director
Heiligenhaus, 23 July 2010

Operation manual ISOTEST HV Page 7
3.3 Operating Elements
Fig. 1: ISOTEST HV with the operating elements

Page 8 Operation manual ISOTEST HV
ON / OFF switch
Position "O" : Voltmeter OFF
Position "I" : Voltmeter ON, display in operation
Illuminated graphic LCD
display of the measured value in kV (resolution 100 V)
battery level indicator
repetition rate
6 mm jacks for grounding cable
Earthing and connection to the ISOTEST®holiday detector
(in accordance with VDE, compulsory for measure-
ments of more than 1000 V !)
Connection for highvoltage measuring
contact area / connection of the high voltage side of the test
object (when possible use appropriate test adapters...)
Battery case
4 Mignon-cells (AA / LR6)
3.4 Measuring
3.4.1 Preparation for the Measurement
The ISOTEST HV impulse voltmeter may only be
used for measuring the output voltage of testing
devices that correspond to the requirements
specified under 3.2.
Particular attention must be paid to the correct
earthing of the voltmeter and the ISOTEST®
holiday detector (see 3.2 and 3.4.2)!

Operation manual ISOTEST HV Page 9
3.4.2 Measurement Configuration
Before connecting the ELMED ISOTESTholiday detector and the high-
voltage impulse voltmeter, ensure that the ELMED ISOTESTholiday de-
tector is switched off!
Fig. 2: Measurement configuration
Figure 2 shows the correct measurement configuration using an
ELMED ISOTESTdevice. The device should be set up as follows:
1. Earth the impulse voltmeter by connecting the earthing cable (E) to one
of the 6mm jack on the front.
Make a low-impedance connection to an earthing point on site
(PE/earthing conductor) using the clamping jaw of the supplied earthing
cable.
2. Earth the ISOTEST®device by connecting the earthing jack of the
ISOTEST®device to the 6 mm jack of the impulse voltmeter.
3. Insert the adapter (A) as far as possible into the electrode clamping
device of the test handle and tighten the plastic nut.
4. For ISOTEST®devices with adjustable test voltage, set the voltage to
be measured.
5. Apply the adapter on the measuring surface of the impulse
voltmeter.
6. Turn on the main switch of the impulse voltmeter and the ISOTEST®
holiday detector.
Info:
The battery charge condition is permanently displayed
(battery level indicator)
7. Press the safety button on the test handle of the ISOTEST®holiday
detector.

Page 10 Operation manual ISOTEST HV
While mesuring the safety button of the ISOTEST
®
holiday
detector must be pressed down during the whole process.
Should there be no measurement within 5 minutes after
switching on the device or after the last measurement the energy
saving mode is automatically activated.
In the energy saving mode the display is not illuminated and
blinks intermittently indicating „Please turn off power“.
Even in the energy saving mode the batteries are slowly dis-
charged.
Therefore the device has to be switched off on the main switch
after measuring in order to avoid a discharging of the batteries.
3.5 Extended display
Further to the display of the impulse voltage value the corre-
sponding DC voltage value is displayed in the bottom line of the
display.
ISOTEST®devices work with "equivalent impulse voltages"*.
As to the sparking distance these voltages are equivalent to DC
voltage values.
* The impulse voltage values have been determined in exten-
sive test series under application-related conditions and ac-
cording to scientific criteria.

Operation manual ISOTEST HV Page 11
4. Maintenance
4.1 Maintenance
Apart from occasional replacement of the battery, the impulse voltmeter
ISOTEST HV requires no maintenance.
Do not throw the ISTEST test equipment or expose it to heavy impact.
If the impulse voltmeter becomes soiled, particularly on the orange-red in-
sulator, it must be cleaned before any measurement is carried out. Clean
the test equipment and the accessories, using a soft, dampened or dry
cloth. Use only mild detergents.
4.2 Inspection / Calibration
To maintain the high reliability and the high quality standard of ISOTEST®
test equipment as long as possible, the equipment should be inspected and
calibrated by the manufacturer each year.
Observing the recommended inspection intervals contributes to continuous
functional safety of the equipment and avoids expensive repair. During in-
spections, all equipment functions are checked and the unit is calibrated.
The results of an inspection are stored in a database and documented in
manufacturer certificate traceable to the PTB (Physikalisch-Technische
Bundesanstalt, The German Bureau of Standards). A clearly visible label
indicates the due date of the next inspection.
4.3 Storage
If the test equipment is not used over more than 4 weeks, the following
measures should be taken:
1. Remove the batteries from the test equipment.
2. Clean the impulse voltmeter and the accessories.
3. Protect the equipment and the accessories from damage by storing it in
a dry room.
4. To avoid condensation at temperatures below the dew point, ensure
that the equiment is stored at normal ambient temperature.
Storage temperature: -20°C - +50°C (heating time constant > 10K/h)

Page 12 Operation manual ISOTEST HV
4.4 Repairs
Damaged components or components that do not work according to their
specifications must be replaced immediately. To ensure the unit’s safety
and functionality, only original spare parts may be used for repair.
ELMED test equipment, accumulators and batteries must be
disposed of according to legal requirements.
If your ISOTEST test equipment requires inspection or repair, please send
the unit with all transportation fees prepaid to:
ELMED Dr. Ing. Mense GmbH
Service
Weilenburgstr. 39
D- 42579 Heiligenhaus
Proper maintenance work and repairs in accordance with the
regulations can only be ensured if such work is carried out by the
manufacturer or by qualified and authorised service centres.

Operation manual ISOTEST HV Page 13
4.4 Technical Data
Functions: impulse voltage measuring
battery level indicator
repetition rate
Power source: 4 Mignon-cells (AA/LR6)
Power consumption:approx. 50 mA
Display: illuminated graphic LCD (128 x 64)
Measuring precision:
Function Measuring range Relative error + absolute error in
digits
Impulse voltage*
(average value) 10 - 35,0 kV ± 10 % ±5
Impulse voltage*
(average value) 5 - 9,9 kV ± 20 % ±5
* Condition of the impulses
Predominantly unipolar impulses, post-pulse oscillation up to 5 ms is permissible.
For further details, please see the table below:
Parameter Minimum Maximum
Duration 1 µs
100 µs
Repetition rate 10 Hz
100 Hz
Rise rate
5 kV/µs
Decay time ca. 50 ns
Load capacity < 20 pF
Ambient temperature: 0°C - 40°C
Storage temperature: -20°C - +50°C
(heating time constant > 10K/h)
Weight: 1,65 kg (without accessories)
Dimensions: 200 x 120 x 200 mm (W x H x D)
Accessories: Test adapter: 6 mm plug connector on MS tube
13 x 1.5 mm
Ground cable: 1m cable, both ends with 6 mm plug
connectors
10 m cable with 6 mm plug connector
and clamping jaw

Page 14 Operation manual ISOTEST HV
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Operation manual ISOTEST HV Page 15
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Page 16 Operation manual ISOTEST HV
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