Elsema iS2000 User manual

HIGH SPEED SLIDING GATE
OPENER
Model : iS2000
(3-phase 240VAC Motor)
Elsema’s Eclipse
®
Control Card with GDS Operator
USER MANUAL
+

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Quick start instructions
Place operator in correct position (Pinion wheel to be
parallel to the gate and stepped out to allow for width
of rack once it is mounted onto the gate frame). Mark
out fixings and fix operator to the concrete pad.
Fix rack to the gate frame keeping 1mm-2mm clearance
between the rack teeth and Pinion wheel
Once the rack is fixed move the gate and sight the
rack moving over the pinion wheel, check that most of
the pinion wheel meshes with the rack. Make sure
rack runs freely over the pinion wheel, any tights
spots should be corrected by adjusting the rack height.
Check the operator is firmly bolted down to the
concrete pad.
Ensure stops are installed on the gate for the fully closed and
fully open positions.
Connect required P.E Beams.
Limit switches can be used in 2 different configurations
1. Limit switch initiates ramp down and the gate stops as per ramp down time.
2. Limit switch initiates slow speed and the gate stops on slow speed overload after hitting the end
stoppers.
Follow the on screen instructions to commission the gate.

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1. S AFETY P RECAUTIONS
WARNING! FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTALLATION
INSTRUCTIONS COULD RESULT IN INJURY OR DEATH AND / OR DAMAGE TO PROPERTY AND
EQUIPMENT .
•Appropriately licensed and competent personnel only should install the automation equipment.
•The operators are designed specifically to open and close sliding gates or doors and should not be used for
any other purpose.
•Before commencing installation, read through this installation manual.
•Check that the operator and controls are in new condition and have not been damaged in transit.
•Check the gate or door and it’s associated support posts and walls to protect against shearing, compression
and other various traps which could cause serious injury or death. Take into consideration the general
installation and surrounding environment.
•Check the gateposts or mounting structure has the necessary strength and rigidity to support the operator
and the load of the opening and closing gate motion.
CAUTION!
Always incorporate the appropriate Photo Electric Cells, Induction Loops and any other safety
devices to protect both equipment and personnel. Extra caution should be employed when using
operator in auto close mode.
•Display any necessary signs to indicate any danger areas and automatic operation of the gate or door.
•The operators are not designed to be used in any hazardous areas or areas subject to flooding etc.
•All electrical connections and wiring must be performed with AS/NZS 3000-2007 as the guidelines. (Or its
counterpart for other countries outside of Australia and New Zealand)
WARNING! ELECTRICITY CAN KILL
•The manufacturer of the automation equipment is not responsible for the damage which may be caused to
either the operator, gate or door and any other person or equipment when: -
oWrong or poor installation practices were performed.
oNo or inadequate safety devices were used.
oEither the surrounding structure or the gate or door strength and rigidity was not sufficient for the
task in hand.
oInefficient locking devices were employed.
oPoor maintenance on the equipment.
oAny other circumstances beyond the manufacturers control.
• Isolate power before attempting any maintenance, qualified personnel only to carry out maintenance
• Only original spare parts are to be used should there be a requirement for them.
• Keep loose clothing and hands clear of the gate whilst in operation or potentially able to be operated.
• The installer should provide all information concerning the use of the automation equipment as well as
instructions regarding the manual override and maintenance procedures to the users of the system.

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2. W IRING R EQUIREMENTS
•Single phase 240v 10A non-earth leakage protected power supply to where operator is mounted.
*This is required because inverter VSD drive units inherently allow an earth leakage current to flow.
This current is minimal but a non RCD protected circuit must be installed and the method of
installation done so in accordance AS/NZS 3000:2007 to comply.
A connection made to an earth leakage protected circuit may cause nuisance tripping.
•Extra Low Voltage cables from operator for access control. (Shielded cable if over 8m runs).
3. I NSTALLATION DETAILS
After reading the previous sections in this manual, and having checked for suitable installation, proceed as
follows:-
Electrical Cabling
• A suitably rated Isolator and 240v power supply should be available near to where the gate operator is to be
mounted. The following diagrams will provide measurements for the positioning of conduits and the
appropriate position for mounting the operator.
• When bringing power and control cables into the control enclosure inside the operator, please
leave enough slack in the cables, in this way, the enclosure can still be lifted up in order to see
and work on the controls easier. To lift up control enclosure, undo wing nut on right hand
side, once lifted up, re tighten the nut to keep enclosure in upwards position, once finished,
undo nut, drop enclosure back down, then re tighten wing nut.
Mechanical Installation
•Ensure gate rolls easily and has been installed in a manner where there is no excessive friction or binding
occurring.
•A concrete base approximately 600mm long x 300 wide x 300mm deep should be laid where the gate
operator is to be located.
•IMPORTANT ensure there are gate stops firmly installed in the fully open and closed positions. These
stops need to be engineered and installed such that they will be strong enough to stop the gate should the
limits fail at any time.
•Remove the gate operator cover and position mounting plate and operator in approximate mounting location.
•Use the rack to locate the operator the correct distance away from the gate rail (finer adjustment can be made
after).
•Dynabolt or chemical anchor the bottom mounting plate to the concrete mounting pad using 12 x 100mm
fixings.
•Unscrew anticlockwise the manual disconnect knurled knob so the drive gear free wheels.
•Fix the rack to the gate rail ensuring there is approximately 1mm - 2mm gap between the meshing of the
teeth of the rack and the drive gear (no more). Move the gate by hand from one end to the other while
checking that the rack is meshing correctly with the drive gear on the operator. Check also that the rack is
centred around the middle of the teeth on the drive cog – tighten the mounting plate nuts.
Electrical Connections
•Connect a non earth leakage protected 10A 240v supply to Din Rail terminals labelled A & N, Connect earth
to the earth Din Rail terminal.
•Conduits for power & control need to preferably come up through the base plate 'knockout'.

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P LAN VIEW LAYOUT / CONDUIT POSITION

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7. M ANUAL R ELEAS E I NSTRUCTIO NS
Place key in door lock, turn clockwise till released and pull door open .
Turn knurled knob anticlockwise approx. ½ a turn to release
Gate can now be opened by hand.
To re-engage the clutch, move the gate by hand
Into approx. The half way position and turn the
Knurled knob clockwise until it is very tight.
If, when turning the knurled knob clockwise and
It just spins, either, try spinning it clockwise with
more force to release it off of the hexagonal retaining
nut or hold the nut with one hand and turn the knurled
knob clockwise.

5. M AINTENANC E D ETAILS
WARNING!
Failure to maintain equipment may result in injury or death and/or damage to property and equipment
Recommended maintenance to be performed on the operator and gate are as follows:-
Operator performs over 150 cycles a day each month
Operator performs between 100-150 cycles a day every 2 month
Operator performs between 50-99 cycles a day every 4 months
Operator performs between 20-49 cycles a day every 6 months
Operator performs under 20 cycles a day every 12 months
Date: ..........................................................................................
Site Name: .....................................................................................................................................................
Site Address:..................................................................................................................................................
Before commencing maintenance on the operator, isolate the electrical supply to ensure operator will not run
inadvertently.
Gate rolls freely when in manual .................................................................................... 
Gate wheels and guide rollers in good condition ............................................................ 
Gate stops are installed and in good condition, not loose ............................................... 
Gate rack is tight & correct clearances between pinion wheel & rack............................ 
Gate track is not damaged ............................................................................................... 
Gate operator mounting bolts tight.................................................................................. 
No oil leaks from gearboxes............................................................................................ 
Gearbox mounting bolts/nuts tight.................................................................................. 
Inside operator and control box clean ............................................................................. 
‘Baygon’ Surface Spray around operator and control box (not on electronics).............. 
All electrical connections tight........................................................................................ 
Limit Switches operate in appropriate positions / chain oiled ........................................ 
External safety devices work effectively / cleaned ......................................................... 
Electromagnetic lock, if fitted, operates correctly and is clean ...................................... 
Wash down of control box and cover (particularly near corrosive/sea environments)... 
General operation i.e. speed, auto close etc normal ........................................................ 
Comments............................ ..................................................................................................... ......
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Service performed by :......................................................................................................................