DITEC KS200HD User manual

Sliding Door Operator
Ditec KS200HD-KS200RG Retrofit Kit
Installation Manual
Original instructions
1019202-DIen-3.0 –Issue 2020-09-28

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CONTENTS - Original instructions
51 Revision .....................................................................................................................................................................................
62 Reference ..................................................................................................................................................................................
73 Tools required ..........................................................................................................................................................................
84 Mechanical installation ........................................................................................................................................................
8
4.1 Ditec KS200HD replacement kit for non escape route universal solution
Ditec KS200RG replacement kit for escape route universal solution ..........................................................................
84.1.1 Check the components and kits ..............................................................................................................................
164.1.2 The IOU (KS902MP) and the battery (KS902BAT2) installation ...................................................................
174.1.3 Fix the brackets to the backbone assembly .........................................................................................................
204.1.4 Fix the brackets to the tension wheel ....................................................................................................................
214.1.5 Checking and adjusting the belt tension ..............................................................................................................
224.1.6 Fix the brackets to the belt lock (option) .............................................................................................................
234.1.6.1 Limited SBL (support beam length) for belt lock ..........................................................................
254.1.7 Fix the extension plate kit ..........................................................................................................................................
304.1.8 Fix the transmission bracket to the connecting bracket .................................................................................
314.1.9 Attachment of slack reducer ....................................................................................................................................
324.1.10 General rules of the installation ..............................................................................................................................
344.1.11 List of the adapted door types .................................................................................................................................
364.1.12 Adapted door types .....................................................................................................................................................
364.1.12.1 ATS CLIXMASTER .......................................................................................................................................
374.1.12.2 ATS TSF 2100 ..............................................................................................................................................
384.1.12.3 Baumgartner Al-Profil .............................................................................................................................
394.1.12.4 Baumgartner steel ...................................................................................................................................
404.1.12.5 DORMA ES 50 ............................................................................................................................................
414.1.12.6 DORMA ES 55/60 ......................................................................................................................................
424.1.12.7 DORMA ES 70 ............................................................................................................................................
434.1.12.8 DORMA ES 90/100 ...................................................................................................................................
444.1.12.9 DORMA ES 200 ..........................................................................................................................................
454.1.12.10 ELDEBE GSX ................................................................................................................................................
464.1.12.11 EMD ...............................................................................................................................................................
474.1.12.12 EMC ...............................................................................................................................................................
484.1.12.13 Faiveley 6 .....................................................................................................................................................
494.1.12.14 Faiveley 12 ..................................................................................................................................................
504.1.12.15 Faiveley 17 ..................................................................................................................................................
514.1.12.16 GEZE ECdrive ..............................................................................................................................................
524.1.12.17 GEZE TSA 340 .............................................................................................................................................
534.1.12.18 GEZE TSA 350 N/350 W ..........................................................................................................................
544.1.12.19 GEZE TSA 360 .............................................................................................................................................
554.1.12.20 GEZE TSA 450 .............................................................................................................................................
564.1.12.21 Gilgen SLK/SLG ..........................................................................................................................................
574.1.12.22 Gilgen SLM/SLP ..........................................................................................................................................
584.1.12.23 HORTON Series 2001 ..............................................................................................................................
594.1.12.24 Manusa PA 80 ............................................................................................................................................
604.1.12.25 Manusa STK ................................................................................................................................................
614.1.12.26 Manusa Visio ..............................................................................................................................................
624.1.12.27 Portalp 2000B ............................................................................................................................................
634.1.12.28 Porte Automatiche GTS-L/-P .................................................................................................................
644.1.12.29 Porte Automatiche GTV .........................................................................................................................
654.1.12.30 Record STA7 ...............................................................................................................................................
664.1.12.31 Record STA8 ...............................................................................................................................................
674.1.12.32 Record STA9/STA10 .................................................................................................................................
684.1.12.33 Record STA11 ............................................................................................................................................
694.1.12.34 Record STA12/STA14 Steel ....................................................................................................................
704.1.12.35 Record STA12/STA14 AL .........................................................................................................................
714.1.12.36 Record STA13 ............................................................................................................................................
724.1.12.37 Record STA15 ............................................................................................................................................
734.1.12.38 Record STA16/17 ......................................................................................................................................
744.1.12.39 Record STA19 ............................................................................................................................................
754.1.12.40 Record STA20 ............................................................................................................................................
764.1.12.41 Record STA21 ............................................................................................................................................
3Issue 2020-09-281019202-DIen-3.0

774.1.12.42 Tormax TMP ................................................................................................................................................
784.1.12.43 Tormax TX/TM/TMX .................................................................................................................................
794.1.12.44 Tormax TEP/TXP ........................................................................................................................................
804.1.12.45 Waldoor EC .................................................................................................................................................
814.1.12.46 Waldoor UC ................................................................................................................................................
824.1.12.47 Waldoor UWS 800 ...................................................................................................................................
834.1.12.48 Waldoor UWS 2400 .................................................................................................................................
844.1.12.49 Ditec VALOR (escape route) .................................................................................................................
854.1.12.50 Ditec Bis O ..................................................................................................................................................
864.1.12.51 Ditec Bis V ...................................................................................................................................................
874.2 Ditec KS800BTX additional bracket kit for Tormax iMotion 2202 ................................................................................
874.2.1 Preparing the components .......................................................................................................................................
894.2.2 Preparing .........................................................................................................................................................................
904.2.3 The IOU (KS902MP) and the battery (KS902BAT2) installation ...................................................................
914.2.4 Fix the nuts and screws on the drive unit kit and the main control assembly .........................................
954.2.5 Fix the drive unit kit and the main control assembly .......................................................................................
964.2.6 Fix the tension wheel assembly ...............................................................................................................................
974.2.7 Fix the transmission brackets ...................................................................................................................................
984.2.8 Placement of the transmission brackets ...............................................................................................................
994.2.9 Attachment of the tooth belt ...................................................................................................................................
1004.2.10 Checking and adjusting the belt tension ..............................................................................................................
1014.2.11 Bi-parting operators ....................................................................................................................................................
1024.2.12 Attachment of slack reducer ....................................................................................................................................
1034.2.13 Install the belt lock (KSFB3LOCK) (option) ..........................................................................................................
1044.3 KS800BGZ additional bracket kit for GEZE Slimdrive SL NT ............................................................................................
1044.3.1 Preparing the components .......................................................................................................................................
1064.3.2 Preparing .........................................................................................................................................................................
1074.3.3 Exchange the extension beams ...............................................................................................................................
1084.3.4 Fix the PSU (power supply unit) and drive unit kit ............................................................................................
1114.3.5 Fix the mounting plate and MCU (control unit) ................................................................................................
1124.3.6 IOU (KS902MP) and the battery (KS902BAT2) installation ...........................................................................
1134.3.7 Fix the tension wheel assembly ...............................................................................................................................
1144.3.8 Fix the transmission brackets ...................................................................................................................................
1154.3.9 Placement of the transmission brackets ...............................................................................................................
1164.3.10 Attachment of the tooth belt ...................................................................................................................................
1174.3.11 Checking and adjusting the belt tension ..............................................................................................................
1184.3.12 Bi-parting operators ....................................................................................................................................................
1194.3.13 Attachment of slack reducer ....................................................................................................................................
1204.3.14 Install the belt lock (KSFB4LOCK) (option) ..........................................................................................................
1214.3.15 Fix the cable bracket ....................................................................................................................................................
1019202-DIen-3.0Issue 2020-09-284

1 Revision
The following pages have been revised:
Revision 2.0 →3.0Page
Added DD motor image.
Changed "ISO 14583 (MRT-TT)" to "DIN 7500".
Added more text in Reference.6
Updated the quantity for parts.12
Added new picture for removing L bracket.16
5Issue 2020-09-281019202-DIen-3.0
1 Revision

2 Reference
If there is an electromechanical lock in the operator the existing lock has to be exchanged to a belt
lock, unless the operator is a Ditec operator then use the existing lock.
1019202-DIen-3.0Issue 2020-09-286
2 Reference

3 Tools required
•Allen key 6 mm with spherical tip
•Torx (T10, T20 and T30)
•Phillips screw driver
•Multi/Wire cutter
•Spanner 10mm
•Tape measuring tool
7Issue 2020-09-281019202-DIen-3.0
3 Tools required

4 Mechanical installation
4.1 Ditec KS200HD replacement kit for non escape route universal solution
Ditec KS200RG replacement kit for escape route universal solution
Note! Following are the common steps for connecting components, please refer to cross-view for
each adapted door type.
4.1.1 Check the components and kits
Check the components (Universal)
x 2
x 2
x 1
x 1
x 1
x 2
x 3
x 16
x 2
20
24
26
18
15
14
411
x 16 x 6
28
13
61
12
HD
RG
Screw: DIN 7500 M6x104
Screw: DIN 6921 (M6SF) M6x811
Backbone assembly12
Slack reducer (Not needed if belt lock
equipped)
13
Washer: ISO 7089 (BRB) 6.4x12x1.514
Tension wheel assembly15
Tooth belt18
Belt clamp20
Connecting bracket24
Transmission bracket26
Mounting bracket28
Battery (standard component only on
KS200RG)
61
1019202-DIen-3.0Issue 2020-09-288
4 Mechanical installation

Check KS800B1 kit
x 4x 4x 4x 4x 6x 12x 10x 10
x 6
x 10
x 2
x 40
383736353433
32
31
30
2914 25 27
x 3
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Bracket 125
Mounting plate27
Square nut: M629
Nut: M630
Nut: ISO 4035 (ML6M) M6 FZB31
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Screw: DIN 7500 M6x1635
Screw: DIN 7500 M6x2036
Screw: DIN 7500 M6x2537
Screw: DIN 7500 M6x3538
9Issue 2020-09-281019202-DIen-3.0
4 Mechanical installation

Check KS800B2 kit
x 4x 6x 6x 6
x 2
x 8
353433
32
14 25 27
x 3
x 6
40
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Bracket 125
Mounting plate27
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Screw: DIN 7500 M6x1635
Bracket 240
1019202-DIen-3.0Issue 2020-09-2810
4 Mechanical installation

Check KS800B3 kit
x 4
x 2 x 2
x 6
x 4
x 6
x 6
x 18
3835
33
2914 27
x 3
41 42 43
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Mounting plate27
Square nut: M629
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 7500 M6x1635
Screw: DIN 7500 M6x3538
Bracket 341
Spacer block42
Screw: DIN 6921 (M6SF) M6x1043
11Issue 2020-09-281019202-DIen-3.0
4 Mechanical installation

Check KS800B4 kit
x 4x 12
x 6x 6
x 2
x 56
x 6
x 3 x 3
x 6
3635
33
32
14 25
43 44 45 46
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Bracket 125
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 7500 M6x1635
Screw: DIN 7500 M6x2036
Screw: DIN 6921 (M6SF) M6x1043
Bracket 444
Bracket 545
Nut: M646
1019202-DIen-3.0Issue 2020-09-2812
4 Mechanical installation

Check belt lock fixing bracket kit KSFB1LOCK
x 2
x 2
x 2 x 2 x 1
x 2 x 2
x 2
x 1
x 2
x 2
x 1
14
31
4
32 33 34
11
48
47
27 29 30
Screw: DIN 7500 M6x104
Screw: DIN 6921 (M6SF) M6x811
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Mounting plate27
Square nut: M629
Nut: M630
Nut: ISO 4035 (ML6M) M6 FZB31
Screw: DIN 6921 (M6SF) M6x1232
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Fixing bracket47
Mounting bracket48
13Issue 2020-09-281019202-DIen-3.0
4 Mechanical installation

Check belt lock fixing bracket kit KSFB2LOCK
x 2x 2 x 2 x 2 x 2 x 2
x 1 x 1
x 2
x 1 x 1
x 1
14
411
32
33 34
48
40
4746
44 45
Screw: DIN 7500 M6x104
Screw: DIN 6921 (M6SF) M6x811
Washer: ISO 7089 (BRB) 6.4x12x1.5 FZB14
Screw: DIN 6921 (M6SF) M6x1433
Screw: DIN 6921 (M6SF) M6x1634
Bracket 240
Screw: DIN 6921 (M6SF) M6x1043
Bracket 444
Bracket 545
Nut: M646
Fixing bracket47
Mounting bracket48
1019202-DIen-3.0Issue 2020-09-2814
4 Mechanical installation

Check belt lock fixing bracket kit KSFB3LOCK
x 1
x 1
x 2
35
x 2
36
x 2
60
55
30
Nut: M535
Belt guide30
Screw: DIN 7500 M5x1036
Fixing bracket (belt lock) TORMAX iMotion
2202
55
Screw: ISO 7046 (MFTS) M3x560
Check belt lock fixing bracket kit KSFB4LOCK
x 1
56
x 2
29
x 2
43
Square nut: M629
Screw: DIN 6921 (M6SF) M6x1043
Fixing bracket (belt lock) GEZE Slimdrive SL NT56
15Issue 2020-09-281019202-DIen-3.0
4 Mechanical installation

4.1.2 The IOU (KS902MP) and the battery (KS902BAT2) installation
Note! Select IOU when using bi-stable lock.
Remove the L bracket (67) from the backbone assembly (12), keep the screws (9).
Fix the IOU (7) to the backbone assembly (12) with the screws (9). Fasten the MCU and IOU (7)
with the same screw (68).
If there is no IOU fix the battery (8) to the backbone assembly (12) with the screws (9).
If there is an IOU (7) use connecting bracket (72) to fix the battery (8) to the IOU (7) with the
screws (9).
7
12
DIN 7500
M4x6 (2x)
9
8
12
DIN 7500
M4x6 (2x)
9
8
7
12
72
67
DIN 7500
M4x6 (2x)
9
12
DIN 7500
M4x6 (2x)
9
DIN 7500
M4x6 (4x)
9
ISO 7089 (BRB)
4.3x12x1 FZB (6x)
68
L bracket67IOU (KS902MP)7
Washer68Battery (KS902BAT2)8
Connecting bracket72Screw9
Backbone assembly12
1019202-DIen-3.0Issue 2020-09-2816
4 Mechanical installation

4.1.3 Fix the brackets to the backbone assembly
The brackets in the picture is only an example, please choose the suitable brackets for the specified
operator.
a How to install the mounting plate. Please refer to the dimension on the surface of mounting
plate (27) firstly. For measurement see drawing to respectively operator.
35
27
13
27
Mounting plate27
17Issue 2020-09-281019202-DIen-3.0
4 Mechanical installation

bAssemble the mounting plate (27) and mounting bracket (28) with the washers (14) and screws
(4).
4
14
27
DIN 7500
M6x10 FZB 10.9 (6x)
ISO 7089 (BRB)
6.4x12x1.5 FZB (6x)
28
Mounting plate27Screw4
Mounting bracket28Washer14
c Fix two screws (11) to the backbone assembly (12), don't tighten the screws (11).
11
12
DIN 6921 (M6SF)
M6x8 FZB 10.9 (6x)
Screw11
Backbone assembly12
1019202-DIen-3.0Issue 2020-09-2818
4 Mechanical installation

d Fix the brackets to the backbone assembly (12), then tighten the screws (11) with a torque of
8 Nm.
11
12
(4)
DIN 6921 (M6SF)
M6x8 FZB 10.9 (2x)
Screw11
Backbone assembly12
19Issue 2020-09-281019202-DIen-3.0
4 Mechanical installation

4.1.4 Fix the brackets to the tension wheel
Fix the brackets to the tension wheel assembly (15) in the same way as 4.1.3 .
DIN 6921 (M6SF)
M6x8 FZB 10.9 (2x)
11
15
Screw11
Tension wheel assembly15
1019202-DIen-3.0Issue 2020-09-2820
4 Mechanical installation