Elsema Intelligent Swing iS330 User manual

iS330/iS330DSWINGGATEOPENERMANUAL
iS330 / iS330D
HYDRAULIC SWING GATE
OPENER
USER MANUAL

iS330/iS330DSWINGGATEOPENERMANUAL
INDEX
1.1 GENERAL SAFETY PRECAUTION .........................................................P.1
1.2 INSTALLATION
A. INSTALLATION CHECK ......................................................................P.2
B. BRACKET MOUNTING DIMENSIONS ................................................P.3
C. INSTALLATION ………………………...................................................P.4
D. LOCKING ACTUATOR........................................................................ P.6
E. EMERGENCY RELEASE......................................................................P.6
F. ANTI-WIND SYSTEM………..................................................................P.7
G. TECHNICAL DATA ...............................................................................P.7
H. KIT CONTENTS …………………………………….................................P.8
I. DIMENSIONS …………………………………….....................................P.9
J. ELECTRICAL INSTALLATION..….…………........................................P.10
1.3 MAINTENANCE .........................................................................................P.10

iS330/iS330DSWINGGATEOPENERMANUAL
1.1 GENERAL PRECAUTION
WARNING:
This user manual is only for qualified technicians who are specialized in
installations and automations.
1) All installations, electrical connections, adjustments and testing must be
performed only after reading and understanding of all instructions carefully.
2) Before carrying out any installation or maintenance operation, disconnect the
electrical power supply by turning off the mains switch connected upstream
and apply the hazard area notice required by applicable regulations.
3) Do not install this equipment in an easily flammable environment. The presence of
inflammable gases or smoke are a serious threat to personal safety.
4) In addition to safety devices it is also necessary to install at least one light signal
as well as a printed notice fixed to the gate.
5) Make sure the existing structure is up to standard in terms of strength and
stability.
6) This equipment must be earthed with a yellow/ green cable, connected to the earth
terminal in the junction box. The safety of this product is only guaranteed if the
equipment is properly earthed
.
7) Installation requires qualified personnel with mechanical and electrical skills.
8) Keep the automatic controls (remote, push buttons, key selectors etc.) placed
properly and way from children.
9) For replace or repair of motorized system, only original parts must be used.
Any damage caused by inadequate parts and methods will be not claimed to
motor manufacturer.
10) Never operate the drive if you suspect that it might be faulty or will cause
damage to the system.
11) The motors are exclusively designed for gate opening and closing application,
any other usage is deem inappropriate. The manufacturer will not be liable for
any damage resulting from the improper use. Improper usage should void all
warranty, and the user accepts sole responsibility for any risks thereby may
accrue.
12) The system may be operated in proper working order. Always follow the
standard procedures by following the instructions in this installation and
operating manual.
13) Only operate the remote when you have the full view of the gate.
ELSEMA PTY LTD shall not be liable for any injury, damage, or any claim to any
person or property which may result from improper use or installation of this
system.
Please keep this installation manual for future reference.
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iS330/iS330DSWINGGATEOPENERMANUAL
1.2 Installation
A. CHECKS BEFORE INSTALLATION
Before proceeding with the installation check the following:
1) Make sure that the gate moves freely.
2) There are no obstacles in the moving gate area.
3) Hinges are properly positioned and greased.
4) There should be no friction between the two gate leafs.
5) There should be no friction with the ground while moving the gates.
6) Check that the gate structure is suitable to install automatic gate motors.
Opening Inwards Opening Outwards
Gate length Max. 4 Metre Max. 6 Metre
Light gate : 400Kg
iS330 - 115° iS330 - 95°
Medium gate : 600Kg
iS330 - 115° iS330 - 90°
Heavy gate : 800Kg
iS330 - 115°
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iS330/iS330DSWINGGATEOPENERMANUAL
B. A & B Dimensions
Table 1
Inward Opening
M A B C
85° 195 185 90
90° 180 180 90
95° 165 180 90
100° 150 18090
105° 140 18090
110° 125 18090
115° 115 18090
120° 105 18090
Outward Opening
85° 200 180 100
90° 180 180100
95° 165 180100
100° 150 180100
105° 125 180100
In some installations it might not be possible to follow the exact dinemsions in the above table due
to a number of reasons. If this is the situation, please refer to the Graph 1 below for INWARD
opening, A & B dimensions.
Graph 1
AllmeasurementsarefromthecenteroftheHingeandareinmillimetres(mm).
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iS330/iS330DSWINGGATEOPENERMANUAL
C. INSTALLATION
1) Check that the motor mounting position on the gate pillar can be done with the measurements
in Table 1 and Graph 1.
2) Fix the pillar support as shown in (Fig.1 Page5) shortening or extending the support according
to the dimensions A and B shown in the (Table1 Page 3). The support should be fixed at a
height where the gate has a sufficiently rigid surface to fix the gate support, bearing in mind
that the gate support will be fixed 15 mm lower than the pillar support. (Fig.1 Page 10).
3) Shorten or lengthen the gate support according to the dimensions for C shown in the table on
page 3. Connect the iS330 opener to the gate support, with the rod completely extended
(Fig.2 Page 5) and with the swivel joint nut fully tightened (Fig.3 Page 5). Once this has been
done use a spirit level (Fig.4 Page 5) to mark the position of the gate support on the gate.
Dismantle the gate support and fix it to the gate using the markings previously made.
4) Mount the motor and unscrew the swivel joint nut three
turns to ensure closure. Attach the security ring and the
safety bolt supplied.(Fig.3 Page 5).
5) Electrical connections: Unscrew the end cover and connect
the terminals according to the following diagram
6) Open the door manually to the desired open position, slide
the collar stopper along the arm (Fig.9 Page 5) up to the
front cover plate, fixing its position with the Allen key. The hydraulic transmission can then be
plugged in and started. Re-position the collar stopper to achieve the desired opening position.
7) The force of the motors can be adjusted by adjusting the red and the blue valves located on
the top side of the motor. Remove the arm cover to expose these valves (Fig.10 Page 5). The
force valves are independent in opening (blue valve) and closing (red valve). The screws can
be adjusted by turning them a maximum of 45º and should be adjusted slightly above the
minimum, in this way the force of the hydraulic system is reduced thus increasing safety.
8) The aluminium arm cover can then be placed back into position (Fig.11 Page 5), followed by
its plastic cover and the end cover.
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iS330/iS330DSWINGGATEOPENERMANUAL
5

iS330/iS330DSWINGGATEOPENERMANUAL
D. INSTALLING LOCKING ACTUATOR
Refer to the control card manual for selectin
g
the outputs as lockin
g
actuator.
E.
EMERGENCY RELEASE SYSTEM
In an event of power failure, the iS330 can be operated manually. For manual operation, open up the cover
shown in the picture and turn the valve 360° anti clockwise. Now the gate can be moved manually. To
reengage the motor, turn the valve 360° clockwise.
Note: If the valve is not fully open or fully closed, operator will not function properly.
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iS330/iS330DSWINGGATEOPENERMANUAL
F. ANTI-WIND SYSTEM IN FULLY OPENED & CLOSED POSITION
The pressure of the gate on fully open and closed positions can be adjusted by turning the Red and
Blue valves located underneath the motors. The pressure should be adjusted while the motors are
not running and is independent for opening cycle and closing cycling.
Red is for the opening cycle and Blue is for the closing cycle. Closing both these valves will hold
the gates with more pressure in fully open and closed positions.
If these valves are slightly opened, they serve as an excellent anti-wind system. This will put less
stress on the motor in high wind areas.
Bottom view of the moto
r
G.
TECHNICAL DATA
Motor Voltage 240 Volts AC
Power 276 Watts
Running Current 1.3 Amps
Capacitor 16uF
Type Hydraulic
Max Pressure 50 bar
Opening Cycle 34 sec
Closing Cycle 40 sec
Compression 0 - 795Kg
Traction 0 – 638Kg
Maximum Gate Leaf Length 6 metres
Operating Temperature -20°c ~ +50°c
Dimension 1225mm x 94mm x 94mm
Weight 12 kg
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iS330/iS330DSWINGGATEOPENERMANUAL
H. KIT CONTENTS
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iS330/iS330DSWINGGATEOPENERMANUAL
Description
1 iS330
2 Plastic cover
3 Aluminium cover
4 Pillar motor support
5 Gate motor support
6 Motor cables
7 Allen key for pressure adjustment
8 Support plate
9 Setup nuts and bolts
10 End cover for the arm
11 Wire housing
12 Collar stopper
13 Hinge set with nut
14 Motor support kit
15 Oil refill
Shell Tellus T22
16 16uF Motor start capacitor
I. DIMENSIONS
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iS330/iS330DSWINGGATEOPENERMANUAL
J. ELECTRICAL CONNECTION
After successful motor installation, refer to the user manual of the control card
for automatic operation setup.
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iS330/iS330DSWINGGATEOPENERMANUAL
1.3 MAINTENANCE
:
Maintenance should be performed at least every six months. If it is used in high traffic area, a more
regular maintenance should be performed.
Disconnect the power supply
:
(1) Clean and lubricate the screws, the pins and the hinge with grease.
(2) Check the fastening points are properly tightened.
(3) Check and make sure that the wire connections are in good condition.
Connect the power supply
:
(1) Check the power adjustments.
(2) Check the function of the manual release.
(3) Check the photocells or other safety device.
Hydraulic Oil
:
Recommended Hydraulic oil: SHELL TELLUS T22
Remove the two screws to access the tank.
Begin by adding small amounts of oil while the motor is running.
Add oil only in one of the holes as the other one hole lets the air escape. Run the motor 10-
15 times to let the oil circulate.
The oil level should be checked with the motor in idle position, inclined at about 5 cm and with
the shaft fully inside as in the photo. With this inclination the oil must be visible from the two
holes.
Tighten both screws after the oil has been filled.
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iS330/iS330DSWINGGATEOPENERMANUAL
Service History
Date Maintenance Installer
12

iS330/iS330DSWINGGATEOPENERMANUAL
Domestic/Industrial Sliding Gate Kits
Domestic/Industrial Swing Gate Kits
FOB Remotes
Locking Actuator
Magnetic Locks
Wireless Keypads
Pre formed Loop
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