ELTEX POWER CHARGER PC User manual

Operating Instructions
F01064y
High voltage generator
POWER CHARGER PC
BA-en-3041-2008

2BA-en-3041-2008_PC

BA-en-3041-2008_PC 3
Content
1 Outline of Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 High voltage setting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Identification of risks and hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Contact protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Technical advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.4 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.5 Work and operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Assembly of the high voltage generator . . . . . . . . . . . . . . . . . . . . 17
3.2 Ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Installation of the high voltage cables . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Bars suitable for connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4.1 Charging bars suitable for connection. . . . . . . . . . . . . . . . . . . . . 20
3.4.2 Discharging bars suitable for connection . . . . . . . . . . . . . . . . . . 22
3.5 Connecting the charging bar to the high voltage generator . . . . . . 22
3.6 Connecting the discharging bar to the high voltage generator . . . 23
3.7 Disconnecting the high voltage cable . . . . . . . . . . . . . . . . . . . . . . 24
3.8 Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.8.1 Connecting the supply voltage 24 V DC . . . . . . . . . . . . . . . . . . 24
3.8.2 Connecting the supply voltage 90 - 264 V AC . . . . . . . . . . . . . . 25
3.9 Fieldbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.9.1 CANopen® (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.9.2 ModbusTCP (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.10 Analog Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.10.1 Anlalog interface Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.10.2 Analog interface Discharging . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.11 Use of the Eltex signal cable CS and mains cable KN. . . . . . . . . . 31
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.1 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Function monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
4.2.1 Variants with CANopen® (optional) . . . . . . . . . . . . . . . . . . . . . . 38
4.2.2 Variants with ModbusTCP (optional). . . . . . . . . . . . . . . . . . . . . . 39
4.3 Realising the high voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.4 Integrated control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
4.4.1 Using he membrane keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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4.4.2 Using the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.4.2.1 Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.4.2.2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.4.2.2.1 ECC User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.4.2.2.2 Access Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.4.2.2.3 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
4.4.2.2.4 Highlight Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.4.2.2.5 Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.4.2.3 Preset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.4.2.4 Eltex DEBUG overview / Message overview. . . . . . . . . . . . . . .60
4.4.2.5 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.4.2.6 General Parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
5.1 High voltage generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
5.2 Charging bars / Discharging bars . . . . . . . . . . . . . . . . . . . . . . . . . .63
6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
6.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
6.2 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
8 Technical Specifiations POWER CHARGER PC_ _ . . . . . . . . . .76
9 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
10 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .80
11 Battery change / Decommissioning . . . . . . . . . . . . . . . . . . . . . .82
A Assembly of the plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
A.1 Plug M16 for 24 V DC supply voltage
straight version, version with shield clamping ring . . . . . . . . . . . . .83
A.2 Plug for power cable for AC supply voltage . . . . . . . . . . . . . . . . .84
A.3 Plug M12, 8-pin for analog interface Charging . . . . . . . . . . . . . . . .85
A.4 Plug M12, 5-pin for analog interface Disharging . . . . . . . . . . . . . .85
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

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Dear customer,
The POWER CHARGER PC high voltage generator is a universal high
voltage supply unit for controlled charging and use of electrostatic effects.
The following bars may be connected:
Charge:
System variants PCSC, PCTL, PCRT und PCRM:
• R130A3 / R130A6
• R120 voltage limitation, note Operating Instructions R120
• R23ATR / R23ATR11
• EXR130A3 / EXR130A3L: only for generators of the following types:
PC_ _/ _ _ _ _ _ _ _E, PC_ _/ _ _ _ _ _ _ _D
voltage limitation, see table page 10
System variantee PCMT:
• R170A3 voltage limitation, see table page 10
Discharge:
• Variant "A" (not for Performance Level applications)
R50
EXR5C
• Variant "C"
R60
R60L
• Variant "P"
RG52
This document contains the general, cross-system operating instructions
for all generators of the POWER CHARGER family. For supplements, limi-
tations and particularities specific to your system, please see the appropri-
ate system manual.

6BA-en-3041-2008_PC
All generators of the POWER CHARGER PC family offer the following
features:
• Up to 50% higher charging power than comparable Eltex charging
generators
• Parallel control of charging voltage, charging current and charging
capacity
• Temperature-controlled power limitation
• Robust, compact design
• Easy installation
• Low weight
• Industry-grade high voltage plug connection
• Integrated function and error monitoring
• LED display for visualization of the operating status
• Touchscreen operation (optional)
• Easy setup via an analog interface
• Integration of the generator into CANopen® networks (optional)
• Industrial Ethernet support (optional)
Please read these instructions carefully before starting the unit. This will
help you prevent personal injuries and damage to property.
Simply give us a call if you have any suggestions, proposals or ideas for
improvements. We greatly appreciate the feedback from the users of our
appliances

BA-en-3041-2008_PC 7
1. Outline of Appliance
Fig. 1:
High voltage
generator
POWER
CHARGER
with field bus
Z-116035by_1
Fig. 2:
High voltage
generator
POWER
CHARGER
with discharge
Z-116035by_2
  




  



8BA-en-3041-2008_PC
1 Operating switch ON/OFF
2 System input 90 - 264 V AC
3 System input 24 V DC
4 Ground terminal
5 Analog interface Charge
6 Interface 1 Field bus
7 Service interface
8 Interface 2 Field bus
9 High voltage output: Connection of the charging bar
9.1High voltage output illustrated with a protective cap
10 High voltage cable
11 Charging bar
12 Analog interface Discharge
13 Hight voltage output Discharge
Fig. 3:
HIgh voltage
generator
POWER
CHARGER with
charging bars
suitable for
connection
Z-116035by_3











BA-en-3041-2008_PC 9
1.1 Variants
The high voltage generators of the POWER CHARGER PC family are
available in different variants. They can be combined depending on the
output voltage, polarity, output power and interfaces etc.
Reference code with the individual variables:
12345678 9
PC /
Article-No. Version Standard Version
1 Variable Discharge X
A
C
P
No Discharge
Active Discharge series R50 / EXR5C*
*not in combination with P, D under variable 8
Active Discharge series R60
Passive Discharge
2 Variable Polarity N
PNegative Positive
3 Variable Voltage 3
630 kV-Version 60 kV-Version
4 Variable Supply /
Output power L S
H
24 V DC, 75 W
Mains voltage 90 / 264 V AC, 75 W
Mains voltage 90 / 264 V AC, 150 W
5 Variable Accessory
Plug / Cable O L
C
E
U
No plug / cable included
24 V plug
Plug for power cable, confectionable
Power cable with plug EU (CEE 7/7)
Power cable with plug NA (NEMA 5-15)
6 Variable Display X
DWithout Display Display integrated
7 Variable Interface A
C
M
Analog interface
Analog interface + CANopen®
Analog interface + ModbusTCP
8 Variable Certification X
P
E
D
Without additional Certification
Performance Level d
Suitable for operation with Ex-bars
deviating max. output voltage, see table page 10
Suitable for operation with Ex-bars and Performance
Level d,
deviating max. output voltage, see table page 10
9 Variable Version 000 Standard Version

10 BA-en-3041-2008_PC
1.2 High voltage setting range
Depending on the selected variant, you can set different maximum values
for the output voltage, output current and output power.
Output voltage / - current for use in combination with
charging bars EXR130A3 / EXR130A3L / R170A3
Fig. 4:
Diagram
Depandance
Current / Voltage
F00058y
0
20
40
60
80
100
0 20 40 60 80 100
I [%]
U [%]
Variant Umin Umax Imin Imax
PC_ _/_N3L_ _ _E
PC_ _/_N3L_ _ _D
PC_ _/_N3S_ _ _E
PC_ _/_N3S_ _ _D
1.5 kV 27 kV 50 µA 3.75 mA
PC_ _/_N3H_ _ _E
PC_ _/_N3H_ _ _D 1.5 kV 27 kV 50 µA 7.5 mA
PC_ _/_P3L_ _ _E
PC_ _/_P3L_ _ _D
PC_ _/_P3S_ _ _E
PC_ _/_P3S_ _ _D
1.5 kV 18 kV 50 µA 3.75 mA
PC_ _/_P3H_ _ _E
PC_ _/_P3H_ _ _D 1.5 kV 18 kV 50 µA 7.5 mA
PCMT/_ _3L
PCMT/_ _3S 1.5 kV 18 kV 50 µA 3.75 mA
PCMT/_ _3H 1.5 kV 18 kV 50 µA 7.5 mA