Emerson iPro IPG215D User manual

iPro I/O Module Installation and
Operation Manual
026-1741 Rev 0
iPro I/O Module Firmware Versions 2.0 and Above

Emerson
1065 Big Shanty Road NW, Suite 100
Kennesaw, GA 30144 USA
770-425-2724 • www.emerson.com
Emerson Customer Service 479-845-3430

iPro I/O Module 2.0 Installation and Operation Manual Table of Contents • i
CONTENTS
1 GENERAL DESCRIPTION ..................................................................................................................................... 1-1
1.1 I/O CAPACITY ............................................................................................................................................................ 1-1
1.2 ORDERING AND PART NUMBERS .............................................................................................................................. 1-1
1.3 10 DIN IPG215D HARDWARE OVERVIEW................................................................................................................ 1-2
1.4 ANALOG INPUT SPECIFICATIONS ............................................................................................................................... 1-2
1.5 DIGITAL INPUT SPECIFICATIONS................................................................................................................................ 1-3
1.6 RELAY OUTPUT SPECIFICATIONS .............................................................................................................................. 1-3
1.7 ANALOG OUTPUT SPECIFICATIONS............................................................................................................................ 1-4
1.8 CONNECTOR DESCRIPTIONS ..................................................................................................................................... 1-5
1.9 VISOGRAPH DISPLAY................................................................................................................................................. 1-8
2 PANEL MOUNTING AND WIRING...................................................................................................................... 1-9
2.1 10 DIN IPG215D PANEL MOUNTING AND WIRING.................................................................................................. 1-9
2.1.1 10 DIN Panel Supply Power ............................................................................................................................ 1-10
2.1.2 10 DIN Panel Temperature Sensor Wiring...................................................................................................... 1-10
2.1.3 10 DIN Panel Pressure Transducer and Voltage Input Wiring....................................................................... 1-11
2.1.4 10 DIN Panel 4-20mA Input Wiring ................................................................................................................ 1-12
2.1.5 10 DIN Panel Relay Wiring and Specifications............................................................................................... 1-12
2.1.6 10 DIN Panel Dual Temperature Switches...................................................................................................... 1-15
2.1.7 10 DIN Panel Digital Inputs ............................................................................................................................ 1-15
2.1.8 10 DIN Panel Replacement Parts .................................................................................................................... 1-15
3 NAVIGATING VISOGRAPH DISPLAY ............................................................................................................. 1-16
3.1 ACCESSING STATUS SCREEN ................................................................................................................................... 1-16
3.2 ACCESSING MAIN MENU ......................................................................................................................................... 1-17
3.3 CONFIGURING BACNET SETTINGS .......................................................................................................................... 1-18
3.4 CONTROLLER INFO .................................................................................................................................................. 1-19
3.5 PERFORMING A BACKUP.......................................................................................................................................... 1-20
3.6 PERFORMING A RESTORE......................................................................................................................................... 1-21
3.7 SERVICE MENU........................................................................................................................................................ 1-22
3.7.1 Updating Visograph Template File.................................................................................................................. 1-22
3.7.2 Performing a Reboot........................................................................................................................................ 1-22
3.7.3 Re-initialize BACnet MS/TP............................................................................................................................. 1-23
4 E2E SETUP AND OVERVIEW ............................................................................................................................. 1-24
4.1 SET UP NETWORK PORTS AND COMMISSIONING .................................................................................................... 1-24
4.2 CONFIGURING ANALOG INPUTS............................................................................................................................... 1-27
4.2.1 Configuring a Custom Pressure Transducer ................................................................................................... 1-28
4.2.2 Configuring a Linear Analog Input ................................................................................................................. 1-29
4.2.3 Configuring Analog Input Alarms.................................................................................................................... 1-29
4.3 CONFIGURING DIGITAL INPUTS ............................................................................................................................... 1-30
4.3.1 Digital Input Default Value.............................................................................................................................. 1-30
4.4 CONFIGURING RELAY OUTPUTS .............................................................................................................................. 1-31
4.5 CONFIGURING ANALOG OUTPUTS ........................................................................................................................... 1-32
4.6 CONFIGURING REFRIGERATION CIRCUIT OVERRIDES ............................................................................................. 1-32
4.6.1 Circuit Overrides Default Value...................................................................................................................... 1-33
4.6.2 Setting Override Value with Visograph ........................................................................................................... 1-33

I/O Capacity General Description • 1
1 General
Description
The I/O Module is a PLC application that uses the iPro
hardware platform as a source of auxiliary input and 
output capacity for the E2E supervisor controller. The I/O
Module is compatible with E2E version 4.09F04 or later.
The I/O Module can be used with RX, BX, or CX models
of the E2E. The I/O Module is sold in 10 DIN IPG215D
PLC hardware model depending on what I/O capacity is
needed.
The I/O Module inputs and outputs are fully configurable
from the E2E controller via BACnet MS/TP. The I/O
Module can be used with the Emerson E2E controller to
gather data from analog or digital inputs, control the I/O
Module’s Onboard relays, and provide an analog output
signal through I/O Module’s Onboard analog outputs.
Both I/O Module hardware models can also can provide
+5VDC or +12VDC power supply for using transducers or
other input devices that require a power supply.
The I/O Module communicates with E2E via 
BACnet/MSTP protocol and can be deployed anywhere
wherein a new or auxiliary I/O capacity is needed. Once
BACnet MS/TP communication between the I/O Module
and E2E is established, each input and output can be
configured completely from the E2E screen and keyboard.
The Visograph display is used as a local display where the
PLC is mounted and is used to display input and output
status, configure BACnet serial settings, and view system
information.
1.1 I/O Capacity
The following table outlines the Onboard I/O capabilities
of each PLC model. Technical specifications of each input
or output can be found in Section 1.4 to Section 1.7.
1.2 Ordering and Part
Numbers
Feature 10 DIN IPG215D
Analog Inputs 10
Digital Inputs 20
Analog Outputs 6
Relay Outputs 15
Remote Display Yes
Table 1-1 - PLC Onboard I/O Capabilities
Emerson Part
Number Description
851-4445 E2E I/O Module Panel
818-9205 Replacement Visograph Display
818-9057 Replacement 10 Din iPro Large
Table 1-2 - Module Ordering Information and Part Numbers

2 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
1.3 10 DIN IPG215D
Hardware Overview
1.4 Analog Input
Specifications
The below tables outline the Analog Input specifications.
Figure 1-1 - 4 DIN IPG208D
10 DIN IPG215D Legend
1 General Status LED
2 Relay Output Connectors
3 LED 1 and General Alarm LED
4 RS485 Transmit/Received LED
5 Digital Input Connector
6 BACnet MS/TP Connection
7 Analog Output Connector
8 RS485 Slave Plug - Not Used in I/O Module
9 Analog Inputs/24VAC Power In Connector
10 CAN Bus Connection - Not Used in I/O Module
11 Remote Display Port - Visograph
12 TCP/IP Port - BACnet IP Port
13 USB Port
10 DIN 215D Analog Input Specifications
Analog conversion
type 10-bit A/D converter
Number of inputs 10
Type of analog
input
(configurable via
software
parameter)
NTC Dixell (-58T230°F; 10KΩ ±1%
at 77°F)
PTC Dixell (-67T239°F; 990Ω ±1% 
at 77°F)
Emerson/CPC Temperature Sensors
Voltage: 0V, 0 to 5V, 0 to 10V (input
resistance 3.7KΩ)
Current: 0 to 20mA, 4 to 20mA (input
resistance 100Ω)
Digital input status
variation detection
time
100ms (in any case it depends on the
cycle time set by the user in the given
application)
Accuracy
NTC, PTC: ±1°C
0 to 1V: ±20mV
0 to 5V: ±100mV
0 to 10V: ±200mV
2 to 20mA, 4 to 20mA: ±0.30mA
Additional Power +12V: 200mA in total
+5V: 100mA
Table 1-3 - 10 DIN 215D Analog Input Specifications
CAUTION: Any inputs that are powered
with a voltage that differs from that
supplied by the device (+12V or +5V) must
be powered separately with another transformer
(do not use the same secondary of the controller’s
power) in order to prevent the inputs from
malfunctioning or being damaged.

Digital Input Specifications General Description • 3
1.5 Digital Input
Specifications
The below tables outline the digital input specifications.
1.6 Relay Output
Specifications
The below tables outline the relay output specifications.
CAUTION: Use another transformer (do
not use the same secondary of the
controller’s power) in order to prevent the
inputs from malfunctioning or being damaged.
10 DIN 215D Digital Input Specifications
Type
(configurable via
software
parameter)
Opto-insulated free or live contact
(24VAC/DC)
External power 24VAC/DC ±20%
Number of inputs 20
Digital input status
variation detection
time
100ms (depends on the cycle time set
by the user in the given application)
Table 1-4 - 10 DIN 208D Digital Input Specifications
CAUTION: If the digital inputs are used with
voltage, use another transformer (do not use
the same secondary of the controller’s power)
in order to prevent the inputs from
malfunctioning or being damaged.
10 DIN 215D Relay Output Specifications
Type Relays with NO contacts
Number of outputs 15
Maximum load 5A(250VAC) SPST 5(2)A
Table 1-5 - 10 DIN 208D Relay Output Specifications
WARNING: Verify the capacity of the output
used. There is double insulation between the
digital outputs and the low voltage of the rest of
the circuit. Do not use different voltages for the
various groups of relays or within each group.

4 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
1.7 Analog Output
Specifications
The following tables outline the analog output
specifications. The 10 DIN IPG215D model requires an
additional 24VAC power supply to the analog output
connector block in order to supply power to the analog
outputs. A separate transformer other than the controller
supply power is required to power the 10 DIN’s analog
outputs. When purchasing one of the Emerson control
panels, the analog output wiring and 24 VAC supply
wiring is factory-wired to a terminal block. Installers only
need to make connections for signal wiring between the
factory terminal block and device in the field to be
controlled.
CAUTION: The electrical devices controlled
by these analog outputs must be powered
separately with another transformer (do not
use the same secondary of the controller’s
power) in order to prevent the outputs from
malfunctioning or being damaged.
10 DIN 215D Analog Output Specifications
Type Opto-insulated with separate 
24VAC/DC power supply
Number of outputs 6
Type of analog
output
(configurable via
software
parameter)
4 fixed outputs 0 to 10VDC 
(Out 1 to Out 4)
2 configurable outputs 0 to 10VDC, 
4 to 20mA (Out 5 and Out 6)
Maximum load
40mA (Out1 to Out 4)
20mA (Out 5 and Out 6) max with
configured outputs 0 to 10VDC
400Ω max with configured outputs 
4 to 20mA
22Ω per live analog output
Table 1-6 - 10 DIN 215 Analog Output Specifications

Connector Descriptions General Description • 5
1.8 Connector Descriptions
Figure 1-2 - 10 DIN 215D Connectors
Input
No. Type of Input Description
1 Supply Reference “-”/ GND power (24VAC or 24VDC)
2Pb1 Configurable analog input 1 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
3Pb2 Configurable analog input 2 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
4Pb3 Configurable analog input 3 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
5Pb4 Configurable analog input 4 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
6Pb5 Configurable analog input 5 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
7 PbC Common analog inputs (NTC, PCTC, DI)
8 GND (-) Additional power reference 5VDC and 12VDC, analog inputs (0 to 20mA, 4 to 20mA, 
0 to 10V, 0 to 1V, 0 to 5V)
9 Supply Reference “+” power supply (24VAC or 24VDC)
10 Pb6 Configurable analog input 6 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
11 Pb7 Configurable analog input 7 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
Table 1-7 - 4 DIN 208D Input Connector Descriptions

6 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
12 Pb8 Configurable analog input 8 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
13 Pb9 Configurable analog input 9 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
14 Pb10 Configurable analog input 10 (NTC, PTC, 0 to 20mA, 4 to 20mA, 0 to 10V, 0 to 1V, 
0 to 5V, DI)
15 +5V Additional power +5VDC
16 +12V Additional power +12VDC
21 Out 1 Opto-insulated analog output 1 (0 to 10V)
22 Out 2 Opto-insulated analog output 2 (0 to 10V)
23 Out 3 Opto-insulated analog output 3 (0 to 10V)
24 Out 4 Opto-insulated analog output 4 (0 to 10V)
25 GND (-) Common opto-insulated analog output
26 Out 5 Analog output 5 (0 to 10V, 4 to 20mA, Opto-insulated relay)
27 Out 6 Analog output 6 (0 to 10V, 4 to 20mA, Opto-insulated relay)
28 Supply Power for opto-insulated analog outputs as 24VAC or 24VDC (-)
29 Supply Power for opto-insulated analog outputs as 24VAC or 24VDC (+)
30 GND (-) Common opto-insulated analog output
40 DI1 Opto-insulated digital input 1
41 DI2 Opto-insulated digital input 2
42 DI3 Opto-insulated digital input 3
43 DI4 Opto-insulated digital input 4
44 DI5 Opto-insulated digital input 5
45 DI6 Opto-insulated digital input 6
46 DI7 Opto-insulated digital input 7
47 DI8 Opto-insulated digital input 8
48 DI9 Opto-insulated digital input 9
49 DI10 Opto-insulated digital input 10
50 GND (-) Reference “-” for opto-insulated digital inputs 1 to 20 (if inputs 24VAC or 24VDC)
51 DI11 Opto-insulated digital input 11
52 DI12 Opto-insulated digital input 12
53 DI13 Opto-insulated digital input 13
Input
No. Type of Input Description
Table 1-7 - 4 DIN 208D Input Connector Descriptions

Connector Descriptions General Description • 7
54 DI14 Opto-insulated digital input 14
55 DI15 Opto-insulated digital input 15
56 DI16 Opto-insulated digital input 16
57 DI17 Opto-insulated digital input 17
58 DI18 Opto-insulated digital input 18
59 DI19 Opto-insulated digital input 19
60 DI20 Opto-insulated digital input 20
61 IDC Common opto-insulated digital input 1 to 20 (if voltage free inputs)
70 RL1 Relay 1 normally open contact
71 C Common relays 1, 2, and 3 (6A Max)
72 RL2 Relay 2 normally open contact
73 RL3 Relay 3 normally open contact
74 C Voltage free contact (6A Max)
75 C Voltage free contact (6A Max)
76 RL4 Relay 4 normally open contact
77 RL5 Relay 5 normally open contact
78 RL6 Relay 6 normally open contact
79 RL7 Relay 7 normally open contact
80 C Common relays 4, 5, 6, 7 and 8 (6A Max)
81 RL8 Relay 8 normally open contact
82 C Voltage free contact (6A Max)
83 C Voltage free contact (6A Max)
84 RL9 Relay 9 normally open contact
85 RL10 Relay 10 normally open contact
86 C Common relays 9 and 10 (6A Max)
87 RL11 Relay 11 normally open contact
88 RL12 Relay 12 normally open contact
89 RL13 Relay 13 normally open contact
90 C Common relays 11, 12, 13, 14 and 15 (6A Max)
91 RL14 Relay 14 normally open contact
92 RL15 Relay 15 normally open contact
Input
No. Type of Input Description
Table 1-7 - 4 DIN 208D Input Connector Descriptions

8 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
1.9 Visograph Display
The local user interface for the I/O Module is the Visograph 2.0 V2IPG. The Visograph is an LCD display with eight (8)
keys (labeled T1-T8) on a membrane keyboard. Visograph is used to configure BACnet MS/TP settings, perform backups,
perform restores and view the status of inputs and outputs. Input and output configuration is performed from the E2E. 
In most situations the Visograph is factory-mounted and wired inside an Emerson control panel.
93 C Voltage free contact (6A Max)
94 RS485 Master RS485 Master connection (-)
95 RS485 Master RS485 Master connection (+)
96 RS485 Master RS485 Master connection (insulated GND)
97 RS485 Slave RS485 Slave connection (-)
98 RS485 Slave RS485 Slave connection (-)
99 RS485 Slave RS485 Slave connection (insulated GND)
100 CAN Bus CAN Bus connection (+), not open
101 CAN Bus CAN Bus connection (-), not open
102 CAN Bus CAN Bus connection (insulated GND), not open
103 Remote Display Connection for VISOGRAPH remote terminal (Vnr)
104 Remote Display Connection for VISOGRAPH remote terminal (+)
105 Remote Display Connection for VISOGRAPH remote terminal (-)
106 Modem Reset NC relay input to reset an external modem (24VAC/DC)
107 Modem Reset NC relay output to reset an external modem (24VAC/DC)
Input
No. Type of Input Description
Table 1-7 - 4 DIN 208D Input Connector Descriptions
Figure 1-3 - Visograph Front Display With Labeled Keys Figure 1-4 - Visograph Dimensions

10 DIN IPG215D Panel Mounting and Wiring Panel Mounting and Wiring • 9
2 Panel Mounting and Wiring
In most situations the I/O Module PLC will be factory-mounted and wired inside an Emerson UL listed industrial control
panel. Installers need only to make field connections for the panel’s supply power and any input or output wiring that is
being used specific to the installation.
2.1 10 DIN IPG215D Panel Mounting and Wiring
The 10 DIN I/O Module controller panel is Emerson 
P/N 851-4445. The panel provides the I/O Module PLC
and Visograph display already factory mounted, wired and
ready for field connection to loads and inputs. The panel
also includes an E2E RX300 controller and 10 toggle
switches to be used for dual temperature refrigeration
cases. The toggle switches are factory-mounted and wired
to the I/O Module digital inputs and are used to signal to
E2E the temperature mode for dual temperature
refrigeration cases to run in. The panel dimensions 
(16 5/16” W, 20 3/8” L, 6” D) are shown in Figure 2-1.
The panel has four (4) screw holes for easy mounting. The
dimensions of the mounting holes center to center are
shown in Figure 2-2. The panel mounting screws should
be set in a high strength construction material such as a
lumber stud, metal stud, or concrete/block/masonry with
anchor.
Figure 2-1 - 10 DIN E2E Panel Mounting
Figure 2-2 - 10 DIN E2E Panel Wiring

10 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
2.1.1 10 DIN Panel Supply Power
The supply power for the panel should be 120VAC, 
60 Hz, single phase. An upstream disconnect and circuit
protection (MCCB, 20A max) supplied by the installer is
required for the control circuit. The supply power
connection is made at the terminal block in the top right
corner of the panel on connections 120V Hot, 120V
Neutral and GND. All guidelines and recommendations on
the panel labels must be followed when wiring the supply
power.
2.1.2 10 DIN Panel Temperature Sensor Wiring
The 851-4445 panel provides analog inputs factory wired to a terminal block on the panel back plate for easy connection
of input sensors. Figure 2-4 shows wiring detail for connecting temperature sensors. Connect one side of the temperature
leads to the Pb1 connection and the other side to the PbC probe Common. If more than 1 temperature sensor is used, the
PbC Common terminal is used for the Common terminal of all sensors. The PbC probe Common should only be used for
resistive type inputs and not voltage/current inputs. If temperature sensors must be extended beyond the factory leads,
Emerson specifies P/N 135-0600 22/2 shielded cable.
WARNING: All power must be shut off prior to
wiring, installation or service. More than one
disconnects may be required to de-energize this
panel.
Figure 2-3 - 10 DIN Panel Supply Power

10 DIN IPG215D Panel Mounting and Wiring Panel Mounting and Wiring • 11
2.1.3 10 DIN Panel Pressure Transducer and Voltage Input Wiring
Emerson Pressure Transducer
The 851-4445 panel provides analog inputs factory-wired to a terminal block on the panel back plate for easy connection
of input sensors. Figure 2-5 shows wiring detail for connecting Emerson pressure transducers, applicable for part
numbers 800-2100, 800-2200, and 800-2500. Connect the white signal wire from the sensor lead to the Pb1 connection,
connect the black ground to the GND pin 8, connect the red power source wire to the +5V pin 15 terminal. Connect the
sensor cable shield wire to earth ground by attaching to the panel back plate. If the Emerson pressure transducer wiring
must be extended beyond the factory leads, then Emerson specifies P/N 135-8771 22/3 shielded cable.
Figure 2-4 - 10 DIN Panel Temperature Sensor Wiring

12 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
0 to 1 VDC, 0 to 5 VDC, and 0 to 10 VDC Sensor
Wiring
Other voltage type inputs that require 5V or 12V power
can be wired similar to the 5 volt transducer. Connect the
input signal wire to one of the Pb inputs on the terminal
strip. If the sensor requires 5V power supply, attach the
sensor power supply wire to +5V pin 15 on the terminal
strip; 12V can be sourced from the +12 V pin 16 on the
terminal strip. For all voltage type inputs the GND
terminal is used, not the PbC probe Common.
2.1.4 10 DIN Panel 4-20mA Input
Wiring
The 851-4445 panel provides analog inputs factory wired
to a terminal block on the panel backplate for easy
connection of input sensors. The I/O Module can accept 
4 to 20mA type inputs that have their own separate power
supply or that require supply power from I/O Module.
Figure 2-6 shows wiring detail for current inputs with and
without their own power supply.
2.1.5 10 DIN Panel Relay Wiring
and Specifications
The 10 DIN control panel comes factory-wired with four
(4) single pole double throw pilot relays with form C
contacts (Emerson P/N 221-1132). The relay coil (24VAC)
circuit is already factory-wired to the I/O Module Onboard
relays; R1 pilot relay is controlled directly from the I/O
Module relay 1. Installers need only to make connections
to the factory terminal block for the load circuit that needs
to be controlled. The pilot relay specifications can be
found in the Table 2-1 and the panel terminal strips are
shown in Figure 2-7.
Figure 2-5 - Emerson Pressure Transducer Input Wiring

10 DIN IPG215D Panel Mounting and Wiring Panel Mounting and Wiring • 13
Figure 2-6 - 10-DIN 420mA Input Wiring

14 • iPro I/O Module Installation and Operation Manual 026-1741 Rev 0
Contact Characteristics
Contact Material Silver Alloy
Contact Rating (resistive) 30 A NO Contacts/40 A NC Contacts 277VA C
Max Switching Voltage 277V
Max Switching Current 40A
HP 2 @ 277VAC
HP 1 @ 120VAC
Coil Characteristics
Voltage Range 12 to 277VAC
Average Consumption 2VA
Table 2-1 - 10 DIN Panel Pilot Relay Specifications
Figure 2-7 - 10 DIN Panel Relay Wiring